ROLEC WALLPOD ROLEC4020B Installation & Operation Manual Download Page 1 | Manualshive

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INSTALLATION & OPERATION MANUAL

Manufactured

in the UK

WALLPOD

Intelligent EV charging unit

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Summary of Contents for WALLPOD ROLEC4020B

Page 1: ...INSTALLATION OPERATION MANUAL Manufactured in the UK WALLPOD Intelligent EV charging unit...

Page 2: ...s and all technical content contained within Content supplied by third parties partner organisations remains the property of that organisation and is used by agreement with the supplier Rolec Services...

Page 3: ...Labelling 15 Installation 16 BEFORE Installation 16 If a Mounting Post Will be Used 17 Schematics 18 Install the Chargepoint 20 Install Load Balancing 22 Overview 22 Connect the CT to the Property 22...

Page 4: ...x Do NOT modify the equipment unless specifically instructed to do so by the manufacturer x Do NOT attempt to repair the equipment unless specifically instructed to do so by the manufacturer x To main...

Page 5: ...4145B WallPod Intelligent EV Charging Unit up to 7 4kW Type 2 10m Tethered Black NOTE External tethered cable lengths are approximately 4 5m and 9 5m Product Features x Suitable for both domestic and...

Page 6: ...associated time periods x Capable of storing and displaying data about charge sessions to the owner and or user via an application and or on the chargepoint x Capable of communication with the power s...

Page 7: ...Amps the fuse will operate and cut all power to the property if a draw of 60 Amps is exceeded It can be relatively easy to draw significant power if several property appliances are in use at the same...

Page 8: ...alancing in that the power made available for charging can be dynamically adjusted to decrease or increase the power available in response to other demands for power at the property The significant di...

Page 9: ...allowing charging to resume x Overvoltage An overvoltage condition is potentially more likely to damage the vehicle so for safety reasons automatic recovery following an overvoltage is NOT provided a...

Page 10: ...9 of 35 December 2022 Product Specification Figure 1 WallPod General Arrangement and Dimensions Charging Socket Cover Socket ChargePoint Only Enclosure Fasteners 1 of 6 Halo LED Status Indicator os re...

Page 11: ...Status Indicator Halo Connector MID Meter Incoming Mains Power Terminals L N E Smart Link Connection Power OUT and Signal Connector to Socket or Cable L N E Power IN Connector to PCB N E L Rubber Seal...

Page 12: ...cations Module CANBUS Connector Connection to Anti Tamper Devices SD Card Location RJ45 LAN Connector Connection to RFID Board USB Connector Figure 5 Smart Com Mobile Network Antenna Connection SIM Ca...

Page 13: ...Type 2 IEC 62196 charging socket Up to 7 4kW 32A 1x 32A Single Phase 230V AC 10 50 60Hz Grey ROLEC4020G White ROLEC4020W Black ROLEC4020B 1x Type 2 IEC 62196 5m tethered lead Up to 7 4kW 32A 1x 63A S...

Page 14: ...ensions 179mm x 367mm x 142mm W x H x D Weight 2 8kg model dependant Environmental x Ingress protection Enclosure IP65 Socket IP54 x Impact protection IK10 x Security Dual tamper breach notifications...

Page 15: ...esponsibly when it is appropriate to do so NOTE Items damaged in transit must first be reported to the courier and then to the supplier Where possible photographic evidence of package and or unit dama...

Page 16: ...al Product Rating and Serial Number Label Figure 7 Configuration Tag Back and Front Figure 8 Socket ID Label Figure 9 RFID Label Figure 10 Typical Socket Type and power Rating Labels NOTES 1 Labels sh...

Page 17: ...to installation x Units using mobile networks require a suitable signal of 14 CSQ or better x Units using Wi Fi connectivity require a strong stable connection x Rolec cannot be held responsible or a...

Page 18: ...s have not been damaged in transit 6 Make sure the unit model is correct and matches the order NOTE Items damaged in transit must first be reported to the courier and then to the supplier Where possib...

Page 19: ...230V 0 25 5 100 A B N N 24 25 23 23 A LIVE NEUTRAL EARTH INCOMING SUPPLY 25 B 24 G HALO LED STATUS INDICATOR LEAD HEADER FRONT VIEW 2xWHITE CABLES HEADER FRONT VIEW LINK B A WHITE CABLE PP RED CABLE...

Page 20: ...25 5 100 A B N N 24 25 23 23 A LIVE NEUTRAL EARTH INCOMING SUPPLY 25 B 24 G HALO LED STATUS INDICATOR LEAD HEADER FRONT VIEW 2xWHITE CABLES HEADER FRONT VIEW LINK B A L N E PP CP HIN GND HL HL LOAD BA...

Page 21: ...be performed in accordance with the current legislation applicable in the geographical region of the installation CAUTION Equipment Damage Sensitive Equipment If you will be performing insulation resi...

Page 22: ...overtighten the fixings and cause damage to the enclosure x If required apply sealant to the fixing locations in the rear section of the enclosure to help maintain its resistance to the entry of wate...

Page 23: ...h the chargepoint installation If load balancing will be enabled on this chargepoint it should ideally be installed alongside the standard installation If installing at a later date work may be requir...

Page 24: ...l maximum of 100m x To avoid interference and reduce the loss of signal extension cables should be as short as possible Extensions of 20m or less are recommended x Extension cables must be a screened...

Page 25: ...CT cable and maintain the IP rating of the enclosure 1 Locate the EV Charge Controller enclosure and the connector marked CT 2 Connect one CT clamp wire to the H terminal on the circuit board connect...

Page 26: ...onitoring IMPORTANT 3 Cable CTs Some models of CT used for Load Balancing have 3 cables If a 3 cable CT is used the H and H cables connect as shown above The third cable is part of the CT cable s elec...

Page 27: ...cing for properties of between 60 Amps and 255 Amps Install Charge Plug Holsters Charge Plug Holsters are used with tethered cable charges to help maintain the charging cable and plug in a serviceable...

Page 28: ...mart phone with a camera QR code reader software and Bluetooth connectivity will be required to complete configuration Start Configuration 1 Search the appropriate Apple or Google App store for Rolec...

Page 29: ...stallation Completion 1 Make sure the x ChargePoint is secured to the mounting location x ChargePoint enclosure is free of debris x Cables entering the chargepoint are secure 2 Make sure the electrica...

Page 30: ...g hole Figure 21 Anti tamper Plug NOTE The anti tamper plug is marked with a T on its head 8 Each plug must be installed into the correct hole and this will allow the head of the plug to match the sha...

Page 31: ...lashing green light Ready for Standard Charging Fixed blue light Cable plugged in but not charging Fixed green light Charge in progress Fixed red light Potential earth leak fault detected by the 6mA D...

Page 32: ...10pm on weekdays x All hours outside of those shown above are classed as Off Peak End a Charging Session 1 A charging session can be ended by any of the following methods x Use the mobile phone appli...

Page 33: ...ocket chargepoints include a cable locking device Hatch Lock to reduce the opportunity of cable theft The lock is engaged when the charging session is started and is disengaged when the charging sessi...

Page 34: ...re regularly than other maintenance tasks CAUTION Equipment Damage To avoid damage to the surface finish and or internal components do NOT use x Abrasive materials x Mineral or petroleum solvents degr...

Page 35: ...lidate the warranty About Software Updates Software updates can be required for many different reasons such as enhancing security to provide compatibility with new models of electric vehicle or to mee...

Page 36: ...tus Indicators operating and displaying correct status x If installed check the condition of the charging socket contacts and socket flap x If installed make sure the access cable lock is operational...

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Page 40: ...THOUT NOTICE The latest version of this publication can be downloaded at https www rolecserv com downloads ev charging Illustrations of the product and user interface are for marketing purposes only B...

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