Roland Modea Pro II ZAT-540 User Manual Download Page 39

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

Fit the tabs on the underside of the magazine unit into locations shown in the figure.

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Tighten the cap screws.

Correct tool-change is impossible if the tabs are not engaged properly. Perform positioning carefully.

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

Remove the screw.



Open the magazine cover and gen-

tly pull out the cushioning material.



Remove the rubber bushing.

Screw

Rubber bushing

Cushioning material

Tab

Chapter 2 Installation

2-3 Step 2: Attach the Magazine Unit

Summary of Contents for Modea Pro II ZAT-540

Page 1: ...al and the specifications of this product are subject to change without notice The operation manual and the product have been prepared and tested as much as possible If you find any misprint or error please inform us Roland DG Corp assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product regardless of any failure to perform on the part of this...

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Page 3: ...ttach the Spindle and Cylinder 39 Attach the Spindle and Cylinder 39 2 5 Step 4 Connect and Secure the Cables 42 Connect and Secure the Cables 42 2 6 Step 5 Supply Compressed Air 45 Supply Compressed Air 45 2 7 Step 6 Adjust the Tool change Location 46 Adjust the Tool change Location 46 Chapter 3 Basic Operation 49 3 1 Starting and Quitting 50 How to Start the Machine 50 How to Shut down 51 3 2 Mo...

Page 4: ...C code Mode 69 Example of Operations up to Starting Cutting 69 Example of Setting the Z axis Origin 70 Chapter 6 Handy Panel 71 6 1 Features Added to the Handy Panel 72 Features Added to the Handy Panel 72 6 2 Manual Operation of the ATC 73 Basic Operation of the ATC 73 Chapter 7 Appendix 75 7 1 Daily Care 76 Cleaning 76 Bleeding Off Air Pressure 76 Cleaning Inside the Magazine Cover 77 Care and M...

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Page 6: ...to damage or other adverse effects caused with respect to the home and all its furnishings as well to domestic animals or pets About the Symbols The symbol alerts the user to important instructions or warnings The specific meaning of the symbol is determined by the design contained within the triangle The symbol at left means danger of electrocution The symbol alerts the user to items that must ne...

Page 7: ...surrounding area Make sure that movement of the machine poses no danger including making sure no person is inside the machine s area of operation Never use the machine for any purpose for which it is not intended or use the machine in an undue manner that exceeds its capacity Doing so may result in injury or fire Never use a cutting tool that has become dull Perform frequent maintenance to keep an...

Page 8: ...h temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns WARNING Never attempt to cut magnesium or any other such flammable material Fire may occur during cutting Keep open flame away from the work area Cutting waste may ignite Powdered material is extremely flammable and even metal material may catch fire When using a vacuum cleaner to take up cutting w...

Page 9: ...place any flammable object nearby Never use a combustible aerosol spray nearby Never use in any location where gases can accumulate Combustion or explosion may be a danger WARNING Never use cutting oil This machine is not designed for the flow of cutting oil Oil may get inside the machine and cause fire or electrical shock Never use a pneumatic blower This machine is not compatible with a pneu mat...

Page 10: ...or other major accident Ensure no contamination of the supplied compressed air by any water oils chemi cals or foreign objects Components may deteriorate or rupture or the contaminants may be scattered posing a hazard Never use in a location exposed to cutting oil solvents chemicals or other such substances Components may deteriorate or rupture under the pressure of compressed air Never use in a l...

Page 11: ...serve these cautions may result in air leakage or easy dislodgement of the air hose Also when a hose has been detached cut off the end before reattaching the hose Make the cut edge straight Ensure that it is not crushed Keep free from damage or soiling To Ensure Safe Use ...

Page 12: ...nings of these labels are as follows Be sure to heed their warnings Also never remove the labels or allow them to become obscured Warning Labels Caution Pinching Hazard Contact during operation may cause the hand or fingers to become pinched resulting in injury To Ensure Safe Use ...

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Page 14: ...e effet indésirable sur la maison tous les meubles et même les animaux domestiques À propos des symboles Le symbole attire l attention de l utilisateur sur les instructions importantes ou les avertissements Le sens précis du symbole est déterminé par le dessin à l intérieur du triangle Le symbole à gauche signifie danger d électrocution Le symbole avertit l utilisateur de ce qu il ne doit pas fair...

Page 15: ...l appareil ne présentent aucun danger s assurer en particulier que personne ne se trouve dans la zone de fonctionnement de l appareil Ne jamais utiliser l appareil à des fins au tres que celles pour lesquelles il est conçu Ne jamais l utiliser de manière abusive ou d une manière qui dépasse sa capacité Le non respect de cette consigne peut causer des blessures ou un incendie Ne jamais utiliser un ...

Page 16: ...oupe faire preuve de prudence pour empêcher que la poussière s enflamme ou explose Ramasser des rognures fines à l aide d un aspirateur ordinaire peut créer un risque d incendie ou d explosion Vérifier auprès du fabricant de l aspirateur Dans les cas où il est impossible de déterminer si un aspirateur peut être utilisé sans danger se servir d une brosse ou d un article semblable plutôt que d un as...

Page 17: ... aucun autre objet n a été laissé en place Si tel était le cas ces objets pourraient être projetés avec force hors de l appareil et causer des blessures Faire preuve de prudence pour éviter l écrasement ou le coincement La main ou les doigts peuvent être écrasés ou coincés s ils entrent en contact avec certaines surfaces par inadvertance Faire preuve de prudence pendant l utilisation de l appareil...

Page 18: ... à proximité de l appareil Ne jamais utiliser de produit inflammable en aérosol à prox imité de l appareil Ne jamais utiliser l appareil dans un endroit où des gaz peu vent s accumuler Une combustion ou une explosion pourraient se produire ATTENTION Ne jamais utiliser d huile de coupe Cet appareil n est pas conçu pour traiter l huile de coupe L huile peut s infiltrer à l intérieur et causer un inc...

Page 19: ...con taminé par de l eau de l huile des produits chimiques ou des objets étrangers Les composants pourraient se détériorer ou se rompre et les contaminants seraient projetés ce qui créerait un danger Ne jamais utiliser dans un endroit exposé à de l huile de coupe à des solvants à des produits chimiques ou à d autres sub stances similaires Les composants pourraient se détériorer ou se rompre sous la...

Page 20: ... consignes de sécurité peut causer une fuite d air ou le débranchement du tuyau à air En outre si le tuyau à air a été débranché en couper l extrémité avant de le rebrancher Le bord coupé doit être droit S assurer qu il n est pas écrasé Le garder en bon état et propre Pour utiliser en toute sécurité ...

Page 21: ... vignettes est donnée ci dessous Respecter les avertissements Ne jamais retirer les vignettes et ne pas les laisser s encrasser Vignettes d avertissement Attention risque de pincement Un contact pendant le fonctionnement peut coincer la main ou les doigts ce qui risque de causer des blessures Pour utiliser en toute sécurité ...

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Page 23: ...essive force Use within the range of specifications Diligently keep clean of cutting waste Never attempt to move the magazine cover by hand with undue force Install in a suitable location Install in a location that meets the specified conditions for temperature relative humidity and the like Install in a quiet stable location offering good operating conditions Never use the machine in an environme...

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Page 25: ...Chapter 1 Introduction 1 1 Introduction 24 Features 24 Installable Model 24 Organization of the Documentation 24 1 2 Names and Functions 25 External View 25 VPanel 26 23 ...

Page 26: ...the unit must be provided separately The tool holders are not included They must be provided separately Organization of the Documentation Installation and operation this unit require prior knowledge of the handling and operation of the modeling machine Before you read this document be sure to familiarize yourself with the handling and operation of the modeling machine This document describes the f...

Page 27: ...1 2 Names and Functions External View ATC spindle Magazine Z origin sensor Magazine cover Stocker Cable hose Air regulator Control box Air hose 25 Chapter 1 Introduction ...

Page 28: ...VPanel Installing the ATC unit enables you to perform operations for items that involve the ATC unit 26 Chapter 1 Introduction 1 2 Names and Functions ...

Page 29: ... 2 Step 1 Attach the Control Box 32 Attach the Control Box 32 2 3 Step 2 Attach the Magazine Unit 33 For a Standard Table 33 For a T slot Table 36 2 4 Step 3 Attach the Spindle and Cylinder 39 Attach the Spindle and Cylinder 39 2 5 Step 4 Connect and Secure the Cables 42 Connect and Secure the Cables 42 2 6 Step 5 Supply Compressed Air 45 Supply Compressed Air 45 2 7 Step 6 Adjust the Tool change ...

Page 30: ... 3 Z origin sensor 5 Spacer 3 5 Stripper bolts d8 x L15 mm x2 Cap screws M8 x 20 mm x2 3 Cap screws M8 x 16 mm x4 Plastic screws M4 x 30 mm x3 3 5 6 Plastic screws M4 x 15 mm x3 4 5 6 Cap screws M4 x 8 mm x2 Hexagonal wrenches 6 mm 5 mm 3 mm Retaining bands large x3 Cable retainers x3 User s Manual this manual Items Included with the MDX 540SA and MDX 540A ATC equipped Models On the MDX 540SA and ...

Page 31: ... meets the following conditions Air pressure 0 7 to 1 0 MPa Amount of air 50 L min Contamination by moisture oils chemicals or other foreign matter is not permitted The air must be dry Attach the piping from the unit as described below Use a suitable air hose Hose outer diameter 10 mm polyurethane tube About the Compressor Contamination of the compressed air by foreign matter is undesirable Use an...

Page 32: ...portion Taper shank JBS4002 15T 7 24 taper 27 mm 1 06 in or less Pull stud JBS4002 15P 45 special 33 mm 1 3 in or less 10 mm 0 4 in or less 17 mm 0 67 in or more when gripped Unit mm 45 60 7 10 6 5 4 M6 28 17 13 5 C 0 5 R 0 5 m a x R 0 5 C1 Unit mm 19 050 27 7 5 6 5 M6 15 min 5 21 27 11 5 1 5 0 4 1 5 0 Gauge surface 7 24 taper 21 min R 0 5 60 2 5 110 mm 4 3 in or less 0 4 30 Chapter 2 Installation...

Page 33: ... butting the part flush against a surface Because accuracy can be reduced by improper contact when doing this carry out such procedures especially carefully About Use in Combination with a Rotary Axis Unit If you intend to use this unit in combination with a rotary axis unit then install this unit first before you install the rotary axis unit If the rotary axis unit is already installed on the mac...

Page 34: ...position about half way along the X axis and at the lowest location on the Z axis Shut down the modeling machine and disconnect the power cable WARNING Be sure to discon nect the power cable Failure to do so may result in danger of injury Remove the two screws Use the screws to attach the control box Continue by proceeding with 2 3 Step 2 Attach the Magazine Unit 32 Chapter 2 Basic Operation ...

Page 35: ...f table If the original standard table is attached then follow the procedure below to install Procedure Install the base plate From the rear of the modeling ma chine pull in the magazine unit Loosely tighten the magazine unit in place Cap screws M8 x 20 mm Tighten loosely Cap screws M8 x 16 mm 33 Chapter 2 Basic Operation ...

Page 36: ...operly Perform positioning carefully Remove the screw Open the magazine cover and gen tly pull out the cushioning material Remove the rubber bushing Secure in place with two more cap screws Gently close the magazine cover Cap screws M8 x 16 mm Screw Rubber bushing Cushioning material Base plate Tab 34 Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit ...

Page 37: ...n of the Z origin sensor is not required Secure the cable carrier in place Continue by proceeding with 2 4 Step 3 Attach the Spindle and Cylinder Cap screws M4 x 8 mm Cable carrier Plastic screws M4 x 30 mm Orient the hole in this direction Spacer 35 Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit ...

Page 38: ...n follow the procedure below to install Procedure From the rear of the modeling ma chine pull in the magazine unit Slide the T slot nuts into the grooves Loosely tighten the magazine unit in place The T slot nuts are included with the T slot table Cap screws M8 x 16 mm Tighten loosely 36 Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit ...

Page 39: ...ect tool change is impossible if the tabs are not engaged properly Perform positioning carefully Remove the screw Open the magazine cover and gen tly pull out the cushioning material Remove the rubber bushing Screw Rubber bushing Cushioning material Tab 37 Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit ...

Page 40: ... Combination with a Rotary Axis Unit Installation of the Z origin sensor is not required Secure the cable carrier in place Continue by proceeding with 2 4 Step 3 Attach the Spindle and Cylinder Plastic screws M4 x 15 mm Orient the hole in this direction Cap screws M8 x 16 mm Cap screws M4 x 8 mm Cable carrier 38 Chapter 2 Installation 2 3 Step 2 Attach the Magazine Unit ...

Page 41: ... Important Note When Removing the Spindle Holder A thin spacer shim may be present be tween the spindle holder and the Z axis rail slider Reinsert it in its original location without removing it step 4 This shim is designed to improve the installation ac curacy of the spindle Motor cover Grommet Z axis rail slider Shim This must not be removed 39 Chapter 2 Basic Operation ...

Page 42: ... in the figure For the belt and the cap screws use the items you removed in step 2 Engage the belt onto the pulley Stripper bolts d8 x L15 mm Inner and Outer Sides of the Belt The inner side is slick Turn gently and when movement stops tighten further by approx 30 40 Chapter 2 Installation 2 4 Step 3 Attach the Spindle and Cylinder ...

Page 43: ...the belt keep the belt at the correct position Continue by proceeding with 2 5 Step 4 Connect and Secure the Cables Keepcentered on the pulley Keep centered on the pulley 41 Chapter 2 Installation 2 4 Step 3 Attach the Spindle and Cylinder ...

Page 44: ...re the cabling connected to the magazine in place with retainers Arrange the cable hose as shown in the figure Remove the screws Tighten the screw to clamp the cabling Opening the retainer Cable hose Medium air hose Connector air cylinder use Small air hoses 42 Chapter 2 Basic Operation ...

Page 45: ...ing parts Connect the medium air hose Attaching and detaching the air hose To connect Insert firmly as far as it will go To detach Press and hold the ring and pull out Attach the motor cover at its original location Reinsert the two grommets at their original locations The joint rotates freely Grommet Pass the cabling for the air cylinder through both sides 43 Chapter 2 Installation 2 5 Step 4 Con...

Page 46: ...ates freely Secure the cable hose in place with large retaining bands Ensure that it is not pulled by movement of the spindle Connect the connector to the model ing machine Continue by proceeding with 2 6 Step 5 Supply Compressed Air Not labeled Labeled 44 Chapter 2 Installation 2 5 Step 4 Connect and Secure the Cables ...

Page 47: ...taining band Attaching and detaching the air hose To connect Insert firmly as far as it will go To detach Press and hold the ring and pull out Once compressed air is being sup plied check to make sure no air leaks from connections or other areas Next slowly turn the regulator knob to adjust until the meter reads 0 5 to 0 65 MPa Important Note on Adjusting the Pressure Be sure to adjust to an air p...

Page 48: ... a tool holder in stocker No 1 For information on how to mount this see the following page P 52 3 2 Mounting the Tool Holders In VPanel go to the Options menu and click Adjust ATC Height WARNING This procedure makes the machine operate Before you perform this procedure check to make sure that operation of the machine will not create any hazard or danger Click Start Detection 46 Chapter 2 Basic Ope...

Page 49: ...ation operations Times When Readjustment Is Required In either of the following cases adjust the tool change location again When the spindle unit or magazine unit has been reinstalled When the installation environment has changed 47 Chapter 2 Installation 2 7 Step 6 Adjust the Tool change Location ...

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Page 51: ...and Quitting 50 How to Start the Machine 50 How to Shut down 51 3 2 Mounting the Tool Holders 52 Mounting Tool Holders in the Magazine 52 About the Stocker Numbers 54 3 3 Manual Tool change 55 Grasping a Tool Holder by Manual Operation 55 49 ...

Page 52: ...artup When a tool holder does not remain gripped the startup procedure does not change Procedure Close the spindle cover Switch on the power switch If a tool remains gripped this screen appears on the handy panel ON Tool held Doing forced release Support tool and Press CLEAR When the tool interferes with a work When the tool interferes with a work you can raise the spindle by holding down the Z ke...

Page 53: ...er start VPanel Following the on screen instructions displays a window for forced release of the tool holder Use this to perform the release If neither the handy panel nor VPanel is available the tool holder cannot be released and so startup is not possible How to Shut down Before shutting down return the tool holder to the magazine Whenever possible avoid shutting down while a tool holder remains...

Page 54: ...e needed tool holders Procedure Close the spindle cover Perform manual feed to move the table all the way to the front In VPanel click the Attach Detach icon WARNING This procedure makes the machine operate Before you perform this procedure check to make sure that operation of the machine will not create any hazard or danger Click Open Magazine Cover 52 Chapter 3 Basic Operation ...

Page 55: ... so on Important Note on the Destination for Tool holder Return When the spindle is gripping the tool holder from stocker No 1 for example never mount another tool in No 1 Doing so makes it impossible to return the tool holder currently gripped This unit employs a fixed address system in which a tool holder taken from stocker No 1 is always returned to No 1 Operation Using the Handy Panel You can ...

Page 56: ...bers The stockers are numbered from 1 to 4 The tools used for cutting are all specified by these stocker numbers This makes it important to decide on thenumberswherethetoolholdersaremounted before you perform cutting 54 Chapter 3 Basic Operation 3 2 Mounting the Tool Holders ...

Page 57: ... cutting operating or while the machine is paused Procedure Close the spindle cover In VPanel click the Attach Detach icon WARNING This procedure makes the machine operate Before you perform this procedure check to make sure that operation of the machine will not create any hazard or danger Choose the stocker number Click Replace To return click Return Operation Using the Handy Panel You can also ...

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Page 59: ...Automatic Measurement of Tool Length 59 Automatic measurement Procedure 59 4 3 Entering Adjustment Values Yourself 62 Entering Adjustment Values 62 Fine tuning the Results of Automatic Measurement of Tool Length 63 4 4 Starting Tool length Offset 64 When Tool length Offset Starts 64 Tool length Offset in a Manual Tool change 64 Correspondences Between Stocker Numbers and Offset Numbers 64 57 ...

Page 60: ...utomatic Measurement of Tool Length How to Determine the Adjustment Values Whenyoumeasuretoollengthyourself youmake the distance from the reference position to the tool tip the adjustment offset value However it s best to decide on a clearly defined reference position Thisfigureshowsanexamplewhereyou decide on the reference tool and use the position of its tool tip as the reference In this case th...

Page 61: ...mportant When performing automatic measurement of tool length check that no cutting waste and the like is present on the Z origin sensor and tool Otherwise correct measurement may be impossible and the intended cutting results cannot be obtained Automatic measurement Procedure Procedure Mount tool holders in the magazine Make the cable connection to the Z origin sensor No rotary axis unit Use in c...

Page 62: ...use tool length offset in actual operations refer to the pages indicated below P 68 5 2 Examples of Usage of Tool length Offset RML 1 Mode P 69 5 3 Examples of Usage of Tool length Offset NC code Mode WARNING After performing automatic measurement of tool length never needlessly perform replacement with a different tool Doing so makes the adjustment value incompatible with the tool length which ma...

Page 63: ...wise Be careful not to make the tool collide with the sensor A collision makes accurate detection impossible If a collision occurs redo the operation from the beginning Operation Using the Handy Panel You can also perform this operation using the handy panel P 71 Chapter 6 Handy Panel 61 Chapter 4 Tool length Offset 4 2 Automatic Measurement of Tool Length ...

Page 64: ...mbers The numbers displayed in the Length Offset dialog box are the offset numbers In the NC code mode the offset numbers may not necessarily be identical to the stocker numbers It s important to remember that for example offset No 2 may be assigned to stocker No 1 In the RML 1 mode it s not necessary to be aware of any differences between stocker numbers and the offset numbers P 64 Correspondence...

Page 65: ...box is updated with the results of automatic measurement so you change the values here P 59 4 2 Automatic Measurement of Tool Length A tool that is longer than the adjustment value per formscutting inthatisdeeperthanintended Insuch cases increase the value Conversely if the cutting in depth is too shallow reduce the value 63 Chapter 4 Tool length Offset 4 3 Entering Adjustment Values Yourself ...

Page 66: ...pplication due to a manual tool change Manual Feed The Z axis coordinate view is updated to reflect the tool length offset Cutting Operations in the RML 1 Mode If the program you re using doesn t support the ATC that is if it s a program incapable of automatic tool change you can still perform cutting by grasping the tool using manual tool change Tool length offset is applied at this time as well ...

Page 67: ...Actual Size That Can Be Cut 67 5 2 Examples of Usage of Tool length Offset RML 1 Mode 68 Example of Operations up to Starting Cutting 68 Example of Setting the Z axis Origin 68 5 3 Examples of Usage of Tool length Offset NC code Mode 69 Example of Operations up to Starting Cutting 69 Example of Setting the Z axis Origin 70 65 ...

Page 68: ...Failure to comply may lead to danger of injury by a broken tool thrown out with force Standard Table T slot Table Optional 400 425 25 420 400 10 200 280 5 155 400 425 25 420 400 10 185 265 5 155 Maximum workpiece range Tool length maximum 110 mm 4 3 in 280 5 mm 11 in tool length Maximum workpiece range X axis travel Y axis travel Z axis travel Unit mm Maximum workpiece range Tool length maximum 11...

Page 69: ... amount Also the possible cutting in depth is generally determined by the length of the tool Using a lengthy tool to achieve deep cutting reduces the clearance in the Z axis direction which further reduces the allowable size of the workpiece The size of what you can cut varies according to the shape of the object you want to create and the tool you use Give careful thought to this ahead of time be...

Page 70: ...se them Set the Z axis Origin It s a good idea to set the Z axis origin only after you ve registered the adjustment values It s sufficient to make the setting for just one of the tools in the magazine For more information refer to the following section P 68 Example of Setting the Z axis Origin Start Cutting When you send the cutting data the tool specified by the program is grasped and cutting sta...

Page 71: ...rnumbers Atthesametime alsospecifytheoffsetnumbersassignedtothecorrespond ing stocker numbers Depending on the NC program offset No 2 for example may be assigned to stocker No 1 making the settings complex Normally you should assign offset No 1 to stocker No 1 offset No 2 to stocker No 2 and so on NC Code Reference Manual Set the Z axis Origin It s a good idea to set the Z axis origin only after y...

Page 72: ...t Note on Setting the Z axis Origin The procedure described above is valid only when offset No 1 is assigned to stocker No 1 offset No 2 is assigned to stocker No 2 and so on Even when you want to make no associations between stocker numbers and offset numbers it s necessary for the stocker number to be identical to the offset number for at least one tool Set the Z axis origin for a tool whose sto...

Page 73: ...Chapter 6 Handy Panel 6 1 Features Added to the Handy Panel 72 Features Added to the Handy Panel 72 6 2 Manual Operation of the ATC 73 Basic Operation of the ATC 73 71 ...

Page 74: ...dds the following features to the handy panel Opening and closing the magazine cover Manual tool change Tool forced release Automatic measurement of tool length The handy panel automatically detects when this unit is installed You don t need to make any special settings 72 Chapter 6 Handy Panel ...

Page 75: ...ing operating or while the machine is paused P 49 Chapter 3 Basic Operation Procedure Close the spindle cover Press the MENU key several times to display ATC TOOL MENU Use the hand wheel to select the item ATC TOOL MENU TOOL1 TOOL2 TOOL3 TOOL4 Return to main RETURN Mag cover Meas length Force release ATC TOOL MENU TOOL1 TOOL2 TOOL3 TOOL4 Return to main RETURN Mag cover Meas length Force release 73...

Page 76: ...AZINE COVER This opens or closes the magazine cover LENGTH SCAN This executes automatic measurement of tool length FORCED RELEASE This performs a forced release of the tool holder Perform the operation while supporting the tool holder with your hand to keep it from falling Automatic Measurement of Tool Length This performs the same operation as going to VPanel s Magazine dialog box and clicking th...

Page 77: ... Inspection and Maintenance 79 Checking the Total Working Time 79 When to Replace the Spindle 79 7 3 What to Do If 80 Important Notes on Performing Continuous Cutting for a Prolonged Period 80 The ATC doesn t operate 80 Tool change operations fail 80 Responding to an Error Message 80 7 4 NC Code Specifications 82 Items Related to the Mechanical Specifications of the Machine 82 7 5 Unit Specificati...

Page 78: ...k with the manufacturer of the vacuum cleaner When the safety of use cannot be determined clean using a brush or the like without using the vacuum cleaner CAUTION Caution high temperatures The cutting tool and spindle motor become hot Exercise caution to avoid fire or burns Carefully clean away cutting waste Operating the machine with a large amount of cutting waste pres ent may cause malfunction ...

Page 79: ...ting waste and excess grease Failure to do so may affect runout precision or cause slippage Perform maintenance diligently to prevent rust Thoroughly wipe off any skin oils or the like with a cleaning rag When the machine is to be taken out of use for some time apply machine oil to prevent rust Adjusting the Air Pressure Before starting operations check to make sure the reading on the meter for th...

Page 80: ...r of rupture The air regulator is equipped with a filter that be comes filled with trapped material moisture and dust overtime Periodicallyemptythedrain First stopthesupplyofcompressedair andloosenthe knob at the bottom of the air regulator a little at a time Material may spray out of the drain at this time Use a cloth or the like to catch the spray and keep it from scattering When the drain is em...

Page 81: ...for which the spindle has rotated is taken to be the working time In VPanel click the Setup icon Click the Modeling Machine tab When to Replace the Spindle Although this may vary according to conditions of use as a general guide the spindle motor should be replaced after every 8 000 hours and the spindle unit after every 5 000 hours Early inspection and replacement are recommended 79 Chapter 7 App...

Page 82: ...doesn t operate Is the cable connected to the modeling machine Make sure the cable is connected securely Also make the con nection while the power to the modeling machine is switched off and VPanel is shut down Is the compressed air at the correct pressure Check whether the pressure is within the specified values P 45 2 6 Step 5 Supply Compressed Air Tool change operations fail Are the tool holder...

Page 83: ...l XXX is the stocker number Click Clear Error then click Stop Cutting Canceling the paused state and resuming cutting instead of quitting is possible but because unintended operation is highly likely doing so is not recommended No tool in stocker no XXX Paused Not displayed on the handy panel During cutting in the NC code mode an attempt was made to grasp a nonexistent tool XXX is the stocker numb...

Page 84: ...nction Offset number Acceptable range 0 to 4 Effective range 0 to 4 Tool selection M06 M06 is supported only when this unit is installed The parameter range is as follows Parameter number Function Stock number Acceptable range 0 to 4 Effective range 0 to 4 Spindle speed S When this unit is installed the parameter range for S is as fol lows Parameter revolution speed Function Spindle speed Acceptab...

Page 85: ...pecifications Dimensional Drawings View When Installed Standard Table 25 400 62 400 186 10 55 200 280 5 155 X axis travel Y axis travel Z axis travel Reference point Reference point Unit mm 83 Chapter 7 Appendix ...

Page 86: ... X axis travel Y axis travel Z axis travel Reference point Reference point Unit mm View When Installed T slot Table 25 400 62 400 186 10 55 185 265 5 155 84 Chapter 7 Appendix 7 5 Unit Specifications ...

Page 87: ... total weight including spindle magazine control box etc Included items Control box magazine unit ATC spindle air cylinder base plate Z origin sensor spacer cap screws plastic screws hexagonal wrenches retaining bands cable retainers User s Manual When this unit is installed the X axis travels of the MDX 540S and MDX 540 are as follows Standard table no rotary axis unit 400 mm 15 7 in Standard tab...

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Page 91: ...er la raccolta differenziata non buttare nel cestino dei rifiuti casalinghi Este producto debe devolverse al centro de reciclaje más cercano a su domicilio para su correcta eliminación No lo tire a la basura Deite fora separadamente este produto no seu centro de reciclagem local Não o deite fora no seu caixote do lixo Lever dit product in bij een lokaal afvalverzamelpunt NIET met normaal huishoude...

Page 92: ...R8 120801 ...

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Roland Modea Pro II ZAT-540, User Manual

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