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Manual

Double Sheet Detector R100 I100

for pairs of sensors

Safety advices

B0003308 / 1.4 / 13.02.2013

8

ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33

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Summary of Contents for Double Sheet Detector I100

Page 1: ...of FE material 0 05 4 mm single sheet NF material 0 05 12 mm single sheet Suitable for fluttering sheets Easy setup by key operation or via control input LCD display for visualization of nominal curr...

Page 2: ...DE 75210 Keltern All rights on this document are at Roland Electronic GmbH Reproduction also partly electronical coverage translation transmission to third parties only with our prior permission Subj...

Page 3: ...S E 12 2 3 Technical drawing S E sensors 13 2 3 1 Sensor diagrams 14 2 3 2 Cable allocation of S E sensors and sensor cables KISS and KISE 15 2 3 3 Cable allocation of MSI18S E sensors and cables KMSI...

Page 4: ...keys 29 6 3 Switching on and Powering up 30 6 4 Operational conditions 30 6 4 1 Undisturbed operation 30 6 4 2 Detection of 0 sheet 1 sheet or 2 sheet 30 6 4 3 Operational disturbances 31 6 4 4 Functi...

Page 5: ...Product type R100 Double Sheet Detector Roland Electronic GmbH declare that the product listed above complies with the requirements of the EMC directives listed below Applied Directives 2004 108 EG E...

Page 6: ...s of sensors Safety advices B0003308 1 4 13 02 2013 6 ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33 Blank page Pos 4 Kapitel bersicht 01 Siche...

Page 7: ...peration of the Roland equipment It has been written for technically qualified personnel Unauthorized tampering with the unit especially ignoring the warnings in this handbook can cause malfunction an...

Page 8: ...ouble Sheet Detector R100 I100 for pairs of sensors Safety advices B0003308 1 4 13 02 2013 8 ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33 Bla...

Page 9: ...ach Ambient temperature 0 50 C 32 122 F during operation Switching outputs 0 1 2 Sheet Opto coupler outputs output sourcing PNP Temperature depending drift of switching point 0 02 C Switching capacity...

Page 10: ...1 Screw fitting M16 for control cable Wrench size 19 mm 2 Screw fitting M12 for sensor cable transmitter Wrench size 15 mm 3 Screw fitting M12 for sensor cable receiver Wrench size 15 mm 120 114 90 5...

Page 11: ...Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33 11 Description To connect the connection cables a clearance of 120mm is required 155 137 122 130 105 73 5 4 5mm 29 Freiraum f r Kabel und Stecker Clearanc...

Page 12: ...E 28 Technical data Responding time 30 ms Diameter 28 mm 1 1 inch Weight 0 28 kg 0 62 lbs 2 2 2 Sensor S E 34 Technical data Responding time 35 ms Diameter 34 mm 1 34 inch Weight 0 40 kg 0 89 lbs 2 2...

Page 13: ...connection Standard cable length is 2 meters lengths up to 20 meters upon order The sensors S E28S S E34S S E54S S E75S are without cable but with build in plug at the sensor The sensors MSI18S and MS...

Page 14: ...ranges of the sensors depend very much on the material properties they can deviate from the sensor diagrams shown below 0 2 4 6 8 10 12 14 15 S E75 mm Blechdicke Sheet thickness Ax 30 40 50 60 mm AL...

Page 15: ...0 25mm pair wise twisted 2 1 2 0 25mm pair wise twisted 2 1 2 0 25mm pair wise twisted 2 For sensors and cables before February 2008 Fig 6 Cable allocation of S E sensors and sensor cables before feb...

Page 16: ...36 9392 33 2 3 3 Cable allocation of MSI18S E sensors and cables KMSISS and KMSISE KMSISS G 3 2 1 MSI18S KMSISE G 2 1 4 5 3 optional with straight receptacle or right angle receptacle 1 white 2 green...

Page 17: ...te R1002 2 Systembeschreibung I100 Aufbau und Messprinzip 0 mod_1185283890921_501 doc 4343 3 2 Structure and measuring principle A system mainly consists of the control unit the sensor and the sensor...

Page 18: ...f the double sheet Note Active means that the signalling output will switch In case that the supply voltage fails all signalling outputs 0 1 2 sheet will become inactive Then the PLC must stop the mat...

Page 19: ...tantial influence on the thickness measuring range Mounting The place of mounting depends on the transporting equipment In principle a distance of more than 0 5m must be kept from magnetic electromagn...

Page 20: ...sensor gap specified in the documentation Sensors should not be mounted flush in the bracket and recessed mounting should also be avoided in order to prevent accumulation of metallic chips and dirt P...

Page 21: ...must be at least the three times sensor diameter The dimension x should ideally correspond to the sensor diameter D see picture below If the coverage is smaller then the sheets should be transferred...

Page 22: ...way from unshielded cables with strong electro magnetical interference potential e g servo motor and power cables 4 3 1 Sensor cables The sensors are available either with plug connector or with fixed...

Page 23: ...ation Allgemeines 0 mod_1185267326656_501 doc 4329 The system should be installed only by professional electricians The cables must correspond with the specifications stated in section Cables Note For...

Page 24: ...m shield 24 V GND gr n gelb green yellow Teach In 2 Blech 2 sheet 1 Blech 1 sheet 0 Blech 0 sheet 24V COMMON zur SPS to PLC PE F r Sensoren bis Februar 2008 For sensors before February 2008 zum Sensor...

Page 25: ...236 9392 0 Fax 49 0 7236 9392 33 25 Internal circuit of the PLC connection terminals 4 to 8 Fig 11 Connecting diagram for I100 and I100 IP65 I100 a 5 2 Connecting diagram for MSI18S E sensors 10 11 12...

Page 26: ...Internal Pin 8 view onto contacts Pin 8 PE Internal Pin 1 The associated cable plug contacts is not within the scope of delivery it must be ordered separately under S0003515 See also chapter Order da...

Page 27: ...plug 2277706 at the receiver cable according to the illustration below Both plugs can be ordered as set under S0003517 but can also be ordered separately Fig 15 Sensors and cables for I100 S Sensor p...

Page 28: ...Sheet Detector R100 I100 for pairs of sensors Electrical installation B0003308 1 4 13 02 2013 28 ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 3...

Page 29: ...Allocation and function of keys The functions of the 3 operating keys are variable as will be shown in the lower line of the display For example the operator can change from the measuring mode into th...

Page 30: ...k with the last taught values Pos 28 Doppelblech Ger te R1002 6 Inbetriebnahme Bedienung Betriebszust nde 0 mod_1185181216687_501 doc 4289 6 4 Operational conditions 6 4 1 Undisturbed operation As lon...

Page 31: ...re to be eliminated and the function should be performed again If the fault condition was caused by the operator or by the system the operator must react according to the measures explained in the fau...

Page 32: ...The nonlinearity is influenced by the type of material During teach in the input amplifier can adopt its amplification factor and this results in a different digital value Example for this influence...

Page 33: ...this value the absolute thresholds L lower limit and U upper limit will be calculated with the factors 85 und 115 and then be stored also If the function is performed the system automatically changes...

Page 34: ...function should only be performed if the factory set values for the thresholds 85 and 115 cannot be used Note If this function is executed the external Teach In will also work with the changed values...

Page 35: ...lue L can be changed The key decreases the L value the key increases the value Fig 26 Changing the lower threshold value L R100TChangeHandvalue bmp Step 5 Select the parameter U with the key next The...

Page 36: ...g up a change R100TChHandChange bmp Step 3 Press the key renew By pressing the key renew the Teach In will be performed with the modified settings The current measurement value is stored as reference...

Page 37: ...ut Teach In terminal 4 to GND for a short time The teach In will then be performed If the Teach In was successful the system releases the measurement result 1 sheet and automatically switches over to...

Page 38: ...l Double Sheet Detector R100 I100 for pairs of sensors Start up B0003308 1 4 13 02 2013 38 ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33 Blank...

Page 39: ...ible measurement value is smaller than 25 or larger than 960 Sensor has no contact with the sheet Sensor cable is cut off Sensor type is not suitable System might be defective Error 2 Value for extern...

Page 40: ...t Detector R100 I100 for pairs of sensors Fault messages causes and remedies B0003308 1 4 13 02 2013 40 ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236...

Page 41: ...the sensors must be cleaned from time to time During operation the sensors do not touch the sheets so normally there will be no wearing to the sensors If however the sensors are exposed to mechanical...

Page 42: ...Double Sheet Detector R100 I100 for pairs of sensors Maintenance B0003308 1 4 13 02 2013 42 ROLAND ELECTRONIC GmbH Otto Maurer Str 17 DE 75210 Keltern Phone 49 0 7236 9392 0 Fax 49 0 7236 9392 33 Blan...

Page 43: ...ection class IP65 Sensors Order information Comment S E28 S E34 S E34V_16kHz S E54 S E75 Pairs of sensors fixed cable with open wire ends for terminal block wiring Standard cable length is 2 meters le...

Page 44: ...cting the transmitter only for system I100 S SKOISE For connecting the receiver only for system I100 S S0003517 Plug set for sensor cables with open wire ends consisting of 2277707 plug for transmitte...

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