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2-18

Installation

Converter Modules (cont.)

For applications in which the motor’s full load current rating is
greater than 360A, three additional current transformers with 5A
secondaries are required. The figure below illustrates the connection
of the current transformers to the converter module.

Figure 2.10 Current Transformer Connection to Converter Module

①

The current transformer (CT) ration must be programmed in the calibration group for proper current
measurement scaling. See page 5-2 for instructions on programming this parameter.

②

Another current transformer connects L2 and T2, and another connects L3 and T3.

③

The converter module, Cat No. 825-MCM20, must be used in these applications.

Electromagnetic
Compatibility (EMC)

The following guidelines are provided for EMC installation
compliance.

Enclosure

Install the product in a grounded metal enclosure.

Grounding

Connect a grounding conductor to the screw or terminal provided as
standard on each controller. Refer to Figure 2.1 through Figure 2.5
for grounding provision location.

Current Transformer

➀➁

L1

L3

T1 T3

L2

T2

Converter Module

➂

!

.

ATTENTION:

This product has been designed for

Class A equipment. Use of the product in domestic
environments may cause radio interference, in which
case, the installer may need to employ additional
mitigation methods.

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Summary of Contents for SMC Dialog Plus

Page 1: ...User Manual SMC Dialog Plus Controller Bulletin 150 1 11 21 12 22 13 23 14 24 15 25 16 26 17 27 18 28 19 29 20 30 3 5 ...

Page 2: ...t written permission of the Allen Bradley Company Inc is prohibited Important User Information The information in this manual is organized in numbered chapters Read each chapter in sequence and perform procedures when you are instructed to do so Do not proceed to the next chapter until you have completed all procedures Throughout this manual attention statements make you aware of safety considerat...

Page 3: ... Faults 1 9 Underload 1 9 Excessive Starts Hour 1 10 Overtemperature 1 10 Metering 1 10 Communication 1 11 Programming 1 11 Status Indication 1 11 Control Options 1 12 Soft Stop Option 1 12 Pump Control Option 1 13 Preset Slow Speed Option 1 13 SMB Smart Motor Braking Option 1 14 Accu Stop Option 1 15 Slow Speed with Braking Option 1 15 Chapter 2 Installation Receiving 2 1 Unpacking 2 1 Inspecting...

Page 4: ...Requirements 2 19 Chapter 3 Wiring Terminal Locations 3 1 Power Wiring 3 3 Control Power 3 4 Control Voltage 3 4 Control Wiring 3 4 Fan Power 3 5 Fan Terminations 3 5 Control Terminal Designations 3 6 Grounding Provision 3 6 Standard Controller Wiring Diagrams 3 7 Chapter 4 Programming Overview 4 1 Keypad Description 4 1 Programming Menu 4 1 Password 4 5 Search 4 5 Parameter Management 4 6 Random ...

Page 5: ... Accu Stop Options 7 15 Preset Slow Speed Option 7 20 Accu Stop Option 7 21 Slow Speed with Braking Option 7 22 Chapter 8 Serial Communications Overview 8 1 Logic Control Data 8 1 Control Wiring 8 1 Control Enable 8 2 SMC Status Data 8 3 Reference Feedback 8 3 Parameter Listing 8 3 Scale Factor Conversion 8 3 Display Unit Equivalents 8 4 Datalinks 8 4 Interfacing 8 4 Processing Time 8 4 Remote I O...

Page 6: ...ge Request Get Attribute Multiple 8 29 Explicit Message Response Get Attribute Multiple 8 29 Examples 8 30 Sequence of Events 8 31 Setting up the Data File 8 31 Example Ladder Logic Program 8 32 Chapter 9 Diagnostics Overview 9 1 Protection Programming 9 1 Fault Display 9 1 Clear Fault 9 1 Fault Buffer 9 2 Fault Codes 9 2 Fault Auxiliary Contact 9 2 Fault Definitions 9 3 Power Loss 9 3 Line Fault ...

Page 7: ... Figure 1 9 Jam Detection 1 8 Figure 1 10 ScanPort Location 1 11 Figure 1 11 Built in Keypad and LCD 1 11 Figure 1 12 Soft Stop Option 1 12 Figure 1 13 Pump Control Option 1 13 Figure 1 14 Preset Slow Speed Option 1 13 Figure 1 15 SMB Smart Motor Braking Option 1 14 Figure 1 16 Accu Stop Option 1 15 Figure 1 17 Slow Speed with Braking Option 1 15 Figure 2 1 Dimensions 24 35 and 54 Amp Controllers ...

Page 8: ...Retrofit Applications 3 11 Figure 3 16 Typical Wiring Diagram for Isolation Applications 3 12 Figure 3 17 Typical Wiring Diagram for Bypass Applications 3 13 Figure 3 18 Typical Wiring Diagram for Bypass with Isolation Applications 3 14 Figure 3 19 Typical Wiring Diagram for Shunt Trip Applications 3 15 Figure 3 20 Typical Wiring Diagram for Single Speed Reversing Applications 3 16 Figure 3 21 Typ...

Page 9: ...ow Speed with Braking Option with a Bypass Contactor 7 25 Figure 7 21 Slow Speed with Braking Option Sequence of Operation 7 26 Figure 9 1 Fault Display 9 1 Figure 10 1 Troubleshooting Flowchart 10 2 Figure 10 2 Removal of Control Module 24 135A 10 7 Figure 10 3 Removal of Control Module 180 360A 10 9 Figure 10 4 Removal of Protective Cover 500 1000A 10 12 Figure 10 5 Removal of Control Module 500...

Page 10: ...9 2 Table 10 A SMC Fault Display Explanation 10 3 Table 10 B Motor Will Not Start No Output Voltage to the Motor 10 4 Table 10 C Motor Rotates but does not accelerate to full speed 10 4 Table 10 D Motor Stops While Running 10 4 Table 10 E Miscellaneous Situations 10 5 Table B 1 Parameter Text Display Unit Cross Reference B 5 ...

Page 11: ...tions provide enhanced performance Soft Stop Pump Control Preset Slow Speed SMB Smart Motor Braking Accu Stop Slow Speed with Braking These modes features and options are further described in this chapter Operation The SMC Dialog Plus controller can operate three phase squirrel cage motors rated 1 1000A 200 480V AC or 200 600V AC 50 60 Hz Depending upon the catalog number ordered the controller wi...

Page 12: ...el the output voltage to the motor is steplessly increased during the acceleration ramp time The acceleration ramp time is user adjustable from 0 to 30 seconds If the SMC Dialog Plus controller senses that the motor has reached the up to speed condition during the voltage ramp operation the output voltage automatically switches to full voltage Figure 1 1 Soft Start Start Run Percent Voltage Initia...

Page 13: ...nt Limit level is user adjustable from 50 to 600 of the motor full load ampere rating and the current limit time is user adjustable from 0 to 30 seconds If the SMC Dialog Plus controller senses that the motor has reached the up to speed condition during the current limit starting mode the output voltage automatically switches to full voltage Figure 1 3 Current Limit Start Kickstart is also availab...

Page 14: ...ustable ramp times and initial torque settings Figure 1 4 Dual Ramp Start Full Voltage Start This starting mode is used for applications requiring across the line starting The output voltage to the motor will reach full voltage within 1 4 second Figure 1 5 Full Voltage Start Dual Ramp Start is available only with the standard controller Percent Voltage Initial Torque 1 100 Start 1 Run 1 Ramp 2 Ram...

Page 15: ...rgy Saver are both enabled Phase Rebalance takes precedence in operation Protection and Diagnostics The SMC Dialog Plus controller provides the protective and diagnostic features described below Overload The SMC Dialog Plus controller meets applicable requirements as a motor overload protective device Thermal memory provides added protection and is maintained even when control power is removed The...

Page 16: ...rter module in these applications is recommended to provide current feedback Otherwise a separate overload relay is required 3 Motors with full load current ratings of 5 Amps and below may require the use of the converter module Cat No 825 MCM20 for improved current measurement accuracy 4 Automatic reset of an overload fault requires the start input to be cycled in a 2 wire control scheme This app...

Page 17: ... FLC Multiples of FLC Approximate Trip Time seconds Approximate Trip Time seconds Approximate Trip Time seconds Approximate Trip Time seconds 1 0 10 0 100 0 1000 0 10000 0 1 10 2 3 9 8 7 6 5 4 0 1 1 0 10 0 100 0 1000 0 1 10 2 3 9 8 7 6 5 4 1 0 10 0 100 0 1000 0 10000 0 1 10 2 3 9 8 7 6 5 4 1 0 10 0 100 0 1000 0 10000 0 1 10 2 3 9 8 7 6 5 4 1000 100 0 1 10 100 1000 100000 Percent Full Load Current ...

Page 18: ... in addition to the ramp time programmed Jam detection allows the user to determine the jam level up to 999 of the motor s FLC rating and the delay time up to 10 0 seconds for application flexibility Figure 1 8 Stall Protection Figure 1 9 Jam Detection Jam detection is disabled during slow speed and braking operation Stall 600 Percent Full Load Current Time seconds Programmed Start Time 100 Runnin...

Page 19: ...rammed line voltage and has a programmable delay time of 0 to 99 seconds Overvoltage can be adjusted from 0 to 199 of the programmed line voltage and has a programmable delay time of 0 to 99 seconds Phase reversal protection can be toggled either On or Off Voltage unbalance protection can be programmed for trip levels of 0 to 25 with a programmable delay time of 0 to 99 seconds Underload Utilizing...

Page 20: ... Power factor Motor thermal capacity usage Elapsed time Notes 1 The current sensing capability of the SMC Dialog Plus controller is disabled during bypass operation A Bulletin 825 converter module is required to maintain the three phase current kW kWH and motor thermal capacity measurements 2 Current measurement is not available during the slow speed and or braking operations of the Preset Slow Sp...

Page 21: ...een character backlit LCD Parameters are organized in a four level menu structure using a text format for straightforward programming Figure 1 11 Built in Keypad and LCD Status Indication Three programmable hard contact outputs are provided as standard The first two contacts are Form C and programmable for Normal Up to speed The third contact is programmable as Normal Fault SCANport ATTENTION Only...

Page 22: ...his option can be used in applications that require an extended coast to rest The voltage ramp down time is user adjustable from 0 to 60 seconds and is adjusted independently from the starting time The load will stop when the output voltage drops to a point where the load torque is greater than the developed motor torque Figure 1 12 Soft Stop Option Start Run Soft Stop Coast to rest Soft Stop Kick...

Page 23: ...This option can be used in applications that require a slow speed jog for general purpose positioning Preset Slow Speed provides either 7 of base speed low or 15 of base speed high settings in the forward direction Reverse can also be programmed and offers 10 of base speed low and 20 of base speed high settings Pump Start Run Pump Stop Motor Speed 100 Time seconds ATTENTION Pump stopping is not in...

Page 24: ...tor without any additional equipment This option offers a user adjustable braking current setting from 0 to 400 of the motor s full load current rating Further it provides automatic shut off at zero speed detection Figure 1 15 SMB Smart Motor Braking Option Forward 15 High 7 Low 10 Low 20 High Reverse Run Start Time seconds ATTENTION Slow speed running is notintended for continuous operation due t...

Page 25: ...ptions For general purpose positioning the Accu Stop option provides a brake from full speed to the preset slow speed setting then brakes to stop Figure 1 16 Accu Stop Option ATTENTION SMB Smart Motor Braking is not intended to be used as an emergency stop Refer to applicable standards for emergency stop requirements Start Run Motor Speed 100 Slow Speed Accu Stop Braking Slow Speed Slow Speed Brak...

Page 26: ...and braking to stop at the end of the cycle Figure 1 17 Slow Speed with Braking Option Motor Speed 100 Start Run Slow Speed Braking 7 or 15 Stop Coast to rest Time seconds ATTENTION Accu Stop and Slow Speed with Braking are not intended to be used as an emergency stop Refer to applicable standards for emergency stop requirements ...

Page 27: ...al inspection of the equipment Unpacking Remove all packing material wedges or braces from within and around the controller Remove all packing material from the heat sink Inspecting After unpacking check the item s nameplate catalog number against the purchase order Storing The controller should remain in its shipping container prior to installation If the equipment is not to be used for a period ...

Page 28: ... precautions are required when installing testing servicing or repairing the assembly Component damage may result if ESD control procedures are notfollowed If you are notfamiliar with static control procedures refer to applicable ESD protection handbooks ATTENTION An incorrectly applied or installed controller can damage components or reduce product life Wiring or application errors such as unders...

Page 29: ...ckage filters louvers etc Cutout size is the same as required for the particular fan or blower being used Dimensions are in centimeters inches in parentheses Non ventilated Enclosures For Type 12 IP54 or non ventilated enclosures it is recommended that a bypass contactor be used This will allow the SMC Dialog Plus controller to bring the motor up to speed After the controller is up to full voltage...

Page 30: ...ate and are not intended for manufacturing purposes Refer to the nearest Allen Bradley sales office for complete dimension drawings Unit A Width B Height C Depth D E F G H J Approx Ship Wt 24A Controller mm 154 180 185 50 140 160 140 10 20 4 5 kg in 6 1 16 7 3 32 7 19 64 1 31 32 5 33 64 6 5 16 5 33 64 13 32 51 64 10 lbs 35A Controller mm 214 240 195 60 200 200 180 20 30 6 8 kg in 8 7 16 9 39 64 7 ...

Page 31: ... Unit A Width B Height C Depth D E F G H Approx Ship Wt 97A Controller mm 248 336 256 2 128 220 250 40 4 14 10 4 kg in 9 49 64 13 15 64 10 3 32 5 3 64 8 21 32 9 27 32 1 39 64 9 16 23 lbs 135A Controller mm 248 336 256 2 128 220 250 40 4 14 11 8 kg in 9 49 64 13 15 64 10 3 32 5 3 64 8 21 32 9 27 32 1 39 64 9 16 26 lbs B G C D H A E 281 in Ø 7 14 mm 4 Mtg Holes Fan Terminals Ground Screw M6 Power Te...

Page 32: ...56 251 167 35 19 3 8 4 28 4 7 25 kg in 10 750 22 063 11 583 9 647 207 3 195 8 695 14 195 17 817 2 213 9 880 6 562 1 375 76 250 1 1 187 55 lbs 240 360A Cont mm 273 580 294 2 245 5 81 221 361 453 56 251 167 35 19 3 8 4 28 4 7 30 kg in 10 750 22 063 11 583 9 647 207 3 195 8 695 14 195 17 817 2 213 9 880 6 562 1 375 76 250 1 1 187 65 lbs Terminal Detail 136 3 5 Dia 8 32 UNC 2B 413 10 5 Dia 984 25 531 ...

Page 33: ...plete dimension drawings Unit A Height B Width C Depth D E F G H J K L M N P Q Approx Ship Wt mm 588 4 508 310 7 183 51 4 50 8 469 9 489 19 196 9 393 7 38 9 18 6 17 5 136 40 8 kg in 23 11 64 20 12 15 64 7 13 16 2 1 32 2 18 1 2 19 1 4 3 4 7 3 4 15 1 2 1 17 32 47 64 11 16 5 11 32 90 lbs A G F P N M J K L H B C D E 312 in 7 9 mm 6 Mtg Holes 531 in 13 5 mm for 1 2 Bolts Typ Ground Nut 1 4 20 Q Q ...

Page 34: ... 35 152 4 308 0 22 22 22 23 50 8 1479 55 252 35 139 06 19 05 13 12 5 9 69 850 and 1000A Controller mm 32 0 60 0 15 83 30 25 6 0 12 13 875 875 2 0 58 25 9 935 5 475 75 383 375 246 1 in 812 8 1524 0 402 1 768 35 152 4 308 0 22 22 22 23 50 8 1479 55 252 35 139 06 19 05 15 14 75 9 69 5 Dia Ø 12 7 6 Holes 56 Dia Ø 14 2 2 Lifting Holes D A G Q P 105 Steel Sheet 2 67 4 0 101 6 2 0 50 8 688 17 5 515 13 1 ...

Page 35: ... This can be accomplished by creating turns or coils in the power connections to the capacitors 250V 6 inch diameter coil 6 loops 480 600V 6 inch diameter coil 8 loops Take care in mounting the coils so that they are not stacked directly on top of each other stacking will cause a canceling effect Also mount the coils on insulated supports away from metal parts so they will not act as induction hea...

Page 36: ...0F150 L70S150 97A SPP 4F300 170M 3617 315 A70P300 XL70F300 A070F300 L70S300 135A SPP 4F300 170M 3617 315 A70P300 XL70F300 A070F300 L70S300 180A SPP 4F400 170M 3619 400 A70P400 XL70F400 A070F400 L70S400 240A SPP 6F400 170M 5608 400 A70P500 XL70F500 A070F400 L70S400 360A SPP 6F600 170M 5612 630 A70P800 XL70F600 A070F800 L70S600 500A SPP 6F800 170M 6613 900 A70P1000 XL70F500 A070F800 L70S800 650A SPP...

Page 37: ...troller loses current sensing capability It is recommended that a Bulletin 825 converter module be used to provide current feedback to the SMC Dialog Plus controller for these applications to maintain the thermal memory and to maintain the SMC Dialog Plus controller s power monitoring capability It is possible however to use a traditional electromechanical overload relay for bypass configurations ...

Page 38: ...umbers that are compatible with the controller The control panel provides the operator interface to the controller All other controls available with the various human interface modules are non functional with the SMC Dialog Plus controller Start The green start button when pressed will begin motor operation Stop The red stop button when pressed will halt motor operation Jog The jog button is activ...

Page 39: ...n Interface Module Control Enable To enable motor control from a connected human interface module follow the procedure below with the connected human interface module s programming keys Note Series A and Series B human interface modules require different procedures Be sure to use the correct table Human Interface Module SMC Dialog Plus Controller Pull back moving part connector body to disconnect ...

Page 40: ...ess the Enter key to access the Program option 4 Scroll with the Up Down keys to the Linear List option 5 Press the Enter key to access the Linear List programming group 6 Scroll with the Up Down keys to parameter number 85 Logic Mask 7 Press the Select key to move the cursor to the second line to modify the parameter 8 Press the Up key until the value 4 appears 9 Press the Enter key to accept the...

Page 41: ...e Choose Mode function 2 Scroll with the Up Down keys until the Control Logic option is presented 3 Press the Enter key to access Control Logic options 4 Press the Select key to access the settings available 5 Use the Up Down keys to obtain the Enable option 6 Press the Enter key to accept STOPPED 0 0 AMPS CHOOSE MODE _ _ _ _ _ or CHOOSE MODE CONTROL STATUS CONTROL LOGIC DISABLE CONTROL LOGIC DISA...

Page 42: ...ack to the SMC Dialog Plus controller for metering and overload protection during phase rebalance and bypass operation Select the converter module based on the motor full load current FLC rating Table 2 A details the information for proper selection Table 2 A Converter Module Selection Guide Communication Module SMC Dialog Plus Controller Pull back moving part connector body to disconnect cable fr...

Page 43: ... calibration group for proper current measurement scaling Cable length is three meters Only the cable provided with the converter module is compatible with the SMC Dialog Plus controller Use of any other cable may result in faulty controller operation T1 T2 T3 L1 L2 L3 150 NFS 21 22 23 24 25 26 27 28 29 30 Converter Module Cable provided as standard with the converter module Fanning Strip ...

Page 44: ...nt transformer connects L2 and T2 and another connects L3 and T3 The converter module Cat No 825 MCM20 must be used in these applications Electromagnetic Compatibility EMC The following guidelines are provided for EMC installation compliance Enclosure Install the product in a grounded metal enclosure Grounding Connect a grounding conductor to the screw or terminal provided as standard on each cont...

Page 45: ... 16 cm Wire runs outside an enclosure should be run in conduit or have shielding armor with equivalent attenuation Different wire groups should be run in separate conduits Minimum spacing between conduits containing different wire groups should be three inches 8 cm Accessory Requirements When connection of the Bulletin 825 converter module or Bulletin 1202 communication cable is required a ferrite...

Page 46: ...2 20 Installation ...

Page 47: ...5A a grounding screw is provided to ground the heatsink per applicable codes For controllers rated 180A 1000A a grounding lug is provided on the mounting plate Figure 3 1 Wiring Terminal Locations 24 to 54 Amp Figure 3 2 Wiring Terminal Locations 97 and 135 Amp Input Power Connections Control Circuit Connections Output Power Connections L1 1 2 T1 4 T2 6 T3 ESC SEL 11 21 13 23 12 22 14 24 15 25 16 ...

Page 48: ...mp Figure 3 4 Wiring Terminal Locations 500 Amp Control Wiring Access Door Input Power Connections Control Circuit Connections Output Power Connections Fan Power Connections TB3 1 2 3 4 5 Input Power Connections Control Circuit Connections Output Power Connections Fan Power Connections ...

Page 49: ...y Table 3 B Tightening Torque 97 1000A Power lugs are available as optional kits Each kit contains three lugs The number of terminal lug kits required is listed in the table below Table 3 C also provides the lug wire capacity and the tightening torque requirements Input and Output Power Connections Control Circuit Connections Fan Power Connections Metric AWG 2 5 25 mm2 14 4 Tightening Torque Wire ...

Page 50: ...be required Table 3 D Heatsink Fan Control Power Control Wiring Table 3 E provides the control terminal wire capacity and the tightening torque requirements Each control terminal will accept a maximum of two wires Table 3 E Control Wiring and Tightening Torque SMC Rating Lug Kit Cat No Conductor Range Max No Lugs Pole Tightening Torque Line Side Load Side Wire Lug Lug Busbar 97 135A 199 LF1 16 120...

Page 51: ...mpers have been factory installed for 110 120 VAC input Refer to Figure 3 6 through Figure 3 8 for 220 240 VAC fan wiring Note that 220 240 VAC fan wiring is not available for the 650A 1000A controllers After wiring for the 97A and 135A controllers is complete replace control terminal strip cover Factory Set 110 120 VAC Optional 220 240 VAC Jumpers To Supply Jumper To Supply 1 2 3 4 1 2 3 4 Factor...

Page 52: ...ication symbol as defined by IEC Publication 417 Symbol 5019 If the protective conductor is not connected to the heatsink the plating and or paint must be cleaned from the four mounting holes or four star washers tooth lock washers must be used Figure 3 10 Grounding Provision Terminal Number Description Terminal Number Description 11 Control Power Input 21 Not Used 12 Control Power Common 22 Not U...

Page 53: ...d Controller Customer supplied Refer to the controller nameplate to verify the rating of the control power input voltage Stop 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Start Internal Auxiliary Contacts SMC Dialog Plus Control Terminals 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional SMC Dialog Plus Controller M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 ...

Page 54: ... output contacts and the SMC Dialog Plus controller s control terminals For a wiring diagram related to programmable controller interfacing via the SMC Dialog Plus controller s SCANport refer to Figure 3 14 2 The OFF state leakage current for a solid state device must be less than 6 mA Two wire Device 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts 3 Phase I...

Page 55: ... input voltage Note The Dual Ramp feature is available only with the standard control version Stop 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Start Ramp 1 Ramp 2 Internal Auxiliary Contacts 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional SMC Dialog Plus Controller M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 SMC Dialog Plus Control Terminals ...

Page 56: ...Plus controller s SCANport Customer supplied If the Soft Stop Pump Control or the SMB Smart Motor Braking option is installed place additional jumper to terminal 15 Refer to the controller nameplate to verify the rating of the control power input voltage 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts 3 Phase Input Power Branch Protection Fast acting SCR Fus...

Page 57: ...nameplate to verify the rating of the control power input voltage Stop M Start 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional M M L1 1 L2 3 L3 5 OL T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Controller SMC Dialog Plus Control Terminals Existing Motor Starter ...

Page 58: ...erify the rating of the control power input voltage Stop Start 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional Isolation Contactor IC M IC L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Controller SMC Dialog Plus Control Terminals ...

Page 59: ...nameplate to verify the rating of the control power input voltage Stop Start 3 Phase Input Power Branch Bypass Contactor BC Protection Fast acting SCR Fuses optional Bulletin 825 Converter Module M BC L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Fanning Strip To Bulletin 825 Converter Module Auxiliary contacts set for Up to s...

Page 60: ...top Start Bypass Contactor BC 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional Bulletin 825 Converter Module Isolation Contactor IC M BC L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 IC Fanning Strip To Bulletin 825 Converter Module Auxiliary contacts set for Up to speed Auxiliary contact set for Normal and N O SMC Dialog Plus Control...

Page 61: ...ating of the control power input voltage Stop Start 3 Phase Shunt Trip Circuit Breaker Input Power Branch Protection Fast acting SCR Fuses optional M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 ST Auxiliary contact set for Fault and N O SMC Dialog Plus Controller SMC Dialog Plus Control Terminals ...

Page 62: ...ion time for reversing direction is 1 2 second 2 Phase Reversal protection must be disabled in reversing applications Stop OFF FOR REV F F F R R R 3 Phase Input Power Branch Protection Reversing Contactors Fast acting SCR Fuses optional Bulletin 825 Coverter Module optional M F R L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts S...

Page 63: ...the rating of the control power input voltage 3 Phase Input Power Branch Protection Two speed Motor Starter Fast acting SCR Fuses optional M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 L H H H Stop High Low LOL HOL H L L 1 sec 1 sec H L H H L 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts SMC Dialog Plus Controller SMC Dialog Plus Control Terminals ...

Page 64: ...Refer to the controller nameplate to verify the rating of the control power input voltage H A 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts SMC Dialog Plus Controller SMC Dialog Plus Control Terminals ...

Page 65: ...vel in the menu structure Select The Select key has two functions Pressing the Select key alternately causes the top or bottom line of the display to become active indicated by flashing first character In parameter modification with series A FRN 3 00 or greater and series B human interface modules Select moves the cursor from the least significant digit to the most significant Up Down Arrows These...

Page 66: ... B Bulletin 1201 human interface module Password protected English is currently the only available language Power up and Status Display Choose Mode Control Status Control Logic Fault Queue Linear List Basic Setup Advanced Setup Faults Language Display read only Metering See Chapter 6 Calibrate See Chapter 5 Program read write Password See page 4 5 Search read only See page 4 5 or or or or or or OP...

Page 67: ...Contacts 1 2 Aux Contact 3 Contact 3 Config Option Setting Parameter Mgmt Clear Fault Fault Buffer 1 Fault Buffer 2 Fault Buffer 3 Fault Buffer 4 Fault Buffer 5 Overload Class Overload Reset Motor HP Rating Motor kW Rating Line Voltage Motor FLC Service Factor Motor Code Letter LRC Ration Converter Rating CT Ratio Calibration Enter Calib Amps Current Phase A Parameter Mgmt SMC Option Starting Mode...

Page 68: ...lear Fault 62 Phase Reversal 19 Fault Buffer 1 63 Starts per Hour 20 Fault Buffer 2 64 Restart Attempts 21 Fault Buffer 3 65 Restart Delay 22 Fault Buffer 4 66 Factory Use 23 Fault Buffer 5 67 Factory Use 24 Factory Use 68 Factory Use 25 Factory Use 69 Line Voltage 26 Factory Use 70 Motor FLC 27 Factory Use 71 Factory Use 28 Starting Mode 72 Mtr Code Letter 29 Dual Ramp 73 Factory Use 30 Ramp Time...

Page 69: ...r assistance Search The Search mode allows the user to view only those parameters that have settings other than the factory default values This mode is available only when using Bulletin 1201 human interface module Description Action Display 1 Press any key to go from the status display to the Choose Mode menu 2 Scroll with the Up Down keys until the Password option appears 3 Press the Enter key t...

Page 70: ...ram mode the new values are stored in RAM When power is applied to the controller parameter values stored in the EEPROM are copied to RAM RAM is volatile and the values stored in this area are lost when the controller is powered down Read only Memory ROM The SMC Dialog Plus controller comes with factory default parameter values These settings are stored in nonvolatile ROM and are displayed the fir...

Page 71: ...store the values into EEPROM Recalling from EEPROM Parameters stored in EEPROM can be manually brought to RAM by directing the controller to recall the values stored in its EEPROM Recalling Defaults After parameter values have been modified and saved to EEPROM factory default settings can still be re initialized PARAMETER MGMT STORE IN EE PARAMETER MGMT RECLL FRM EE PARAMETER MGMT DEFAULT INT ...

Page 72: ...he Choose Mode menu 2 Scroll with the Up Down keys until the Program option appears 3 Press the Enter key to access the Program menu 4 Scroll with the Up Down keys until the option you want to use Basic Setup Advanced Setup etc appears For this example Basic Setup will be used 5 Press Enter to select the Basic Setup group 6 Scroll to the next parameter by using the Up key 7 To modify the parameter...

Page 73: ...at the controller will ramp the output voltage up to full voltage from the Initial Torque level programmed 0 to 30 seconds Initial Torque 1 The initial reduced output voltage level for the voltage ramp to the motor is established and adjusted with this parameter 0 to 90 locked rotor torque Kickstart Time A boost of 550 full load current is provided to the motor for the programmed time period 0 0 t...

Page 74: ...ermined by a hard contact input to terminal 15 When this input signal is low ramp time initial torque 1 are selected When this input is high ramp time initial torque 2 are selected No Yes Ramp Time 1 This programs the time period during which the controller will ramp the output voltage up to full voltage for the first Soft Start setup 0 to 30 seconds Initial Torque 1 This parameter establishes and...

Page 75: ...lished and adjusted with this parameter 0 to 90 of locked rotor torque Current Limit Level This parameter provides adjustability for the reduced output voltage level provided to the motor 50 to 600 full load current Kickstart Time A boost of 550 of full load current is provided to the motor for the programmed time period 0 0 to 2 0 seconds Stall Delay Allows the user to program the stall protectio...

Page 76: ... second ramp of the Dual Ramp feature 0 to 30 seconds Initial Torque 2 Provides the initial torque setting for the second ramp of the Dual Ramp feature 0 to 90 locked rotor torque Undervoltage Level Determines the trip level as a percentage of line voltage 0 to 99 0 is the Off setting Undervoltage Delay Provides a delay period prior to a trip occurrence 0 to 99 seconds Overvoltage Level Determines...

Page 77: ...rip value is 54 Amps The average value of the three phase to phase voltages is utilized The largest value of the three phase currents is utilized Parameter Option Phase Reversal This parameter allows the user to enable phase reversal protection Off On Starts Per Hour Allows the user to limit the number of starts during a one hour period 0 99 0 is the Off setting Restart Attempts Determines the num...

Page 78: ...4 14 Programming ...

Page 79: ...s The factory default setting disables overload protection To enable it enter the desired trip class in this parameter See pages 1 5 and 1 7 for further details and trip curves Off 10 15 20 30 Overload Reset Allows the user to select either a manual or auto reset after an overload fault Manual Auto Motor HP Rating Enter the value from the motor s nameplate 0 0 6 553 5 HP Motor kW Rating Enter the ...

Page 80: ...urer for the motor s locked rotor current full load current ratio 0 0 19 9 Converter Rating If a Bulletin 825 converter module will provide current feedback to the controller enter the converter s rating to ensure proper current measurement scaling None 20 180 630 CT Ratio For controllers using external current transformers with the 20A converter module for current feedback current transformers wi...

Page 81: ... The currents should measure a minimum of 70 of the motor s full load current rating in order to achieve the best results in accuracy Description Action Display 1 Check all power and control wiring connections to the controller and motor Apply a start command to the controller and check for motor rotation to full speed 2 Using the clamp on ammeter measure the three phase motor currents Place the a...

Page 82: ...selection Press the Enter key to save the settings to EEPROM ATTENTION After calibration is completed program the desired overload class and save the setting to the controller s EEPROM ATTENTION This method of current measurement is notapplicable tomulti motor installations or resistive heating loads Utilization of the Bulletin 825 converter module is required for these applications if current mea...

Page 83: ...page 1 10 for details on the metering functions Description Action Display 1 Press any button to access the Choose Mode menu 2 Scroll with the Up Down keys until the Display option is shown 3 Press the Enter key to select the Display option 4 Scroll with the Up Down keys until the Metering option is displayed 5 Press the Enter key to access the Metering group AT SPEED AMPS CHOOSE MODE _ _ _ _ _ or...

Page 84: ... Metering parameters with the Up Down keys to access the desired information or VOLTS PHASE A B VOLTS VOLTS PHASE B C VOLTS VOLTS PHASE C A VOLTS CURRENT PHASE A AMPS CURRENT PHASE B AMPS CURRENT PHASE C AMPS WATTMETER kW KILO WATT HOURS kWH ELAPSED TIME HOURS POWER FACTOR MTR THERM USAGE ...

Page 85: ...gards to each option Notes 1 Control logic must be enabled prior to initiating control commands to the SMC Dialog Plus controller Refer to pages 2 14 and 2 15 for instructions 2 The control terminals must be wired according to Figure 3 14 on page 3 10 Option Action Operation Soft Stop The green start button when pressed will commence motor acceleration to full speed The red stop button when presse...

Page 86: ... provide a coast stop With a stopped status the jog button when pressed will initiate slow speed motor operation From an at speed condition the jog button when pressed will initiate braking to slow speed operation The controller will maintain slow speed operation as long as the jog button is pressed Slow Speed with Braking The green start button when pressed will commence motor acceleration to ful...

Page 87: ...ime Allows the user to set the time period for the pump stopping function 0 120 seconds Starting Mode Allows the user to program the SMC Dialog Plus controller for the type of starting that best fits the application Pump Start Soft Start Current Limit Start Preset Slow Speed SMC Option This parameter identifies the type of control present and is not user programmable Preset Slow Slow Speed Select ...

Page 88: ...ired current to operate the motor at the slow speed setting 0 450 of full load current Braking Current Allows the user to program the intensity of the braking current applied to the motor 0 400 of full load current Stopping Current Allows the user to program the intensity of the braking current applied to the motor from slow speed operation 0 400 of full load current Slow Speed with Braking SMC Op...

Page 89: ...ifferent wiring for the Soft Stop Pump Control and SMB Smart Motor Braking options Figure 7 1 Typical Wiring Diagram Customer supplied Soft Stop Pump Stop or Brake Refer to the controller nameplate to verify the rating of the control power input voltage Note Refer to Chapter 3 for typical power circuits Stop Control Power Option Stop Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3...

Page 90: ...he controller nameplate to verify the rating of the control power input voltage Soft Stop Pump Stop or Brake Note Refer to Chapter 3 for typical power circuits Stop OL M Control Power Option Stop Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 91: ...ameplate to verify the rating of the control power input voltage Soft Stop Pump Stop or Brake Note Refer to Chapter 3 for typical power circuits Stop IC Control Power Option Stop Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 92: ...g of the control power input voltage Soft Stop Pump Stop or Brake Note Refer to Chapter 3 for typical power circuits Stop BC Control Power Option Stop Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts To Bulletin 825 Converter Module Auxiliary contacts set for Up to speed Fanning Strip SMC Dialog Plus Control Terminals ...

Page 93: ...ameplate to verify the rating of the control power input voltage Notes 1 Refer to Chapter 3 for typical power circuits 2 The OFF state leakage current for a solid state device must be less than 6 mA Control Power Two wire device 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts SMC Dialog Plus Control Terminals ...

Page 94: ... the controller nameplate to verify the rating of the control power input voltage H A xoo xoo oox 3 Phase Input Power Branch Protection Fast acting SCR Fuses optional SMC Dialog Plus Controller Control Power 100 240 VAC M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts SMC Dialog Plus Control Terminals ...

Page 95: ...ntacts Normal Up to speed Start Run Open Open Open Closed Closed Closed 100 Coast to rest Soft Stop Operation Coast to rest Operation Soft Stop Time seconds ATTENTION The user is responsible for determining which stopping mode is best suited to the application and will meet applicable standards for operator safety on a particular machine ...

Page 96: ...acts Normal Up to speed Start Run Open Open Open Closed Closed Closed 100 Coast to rest Pump Stop Operation Coast to rest Operation Soft Stop Time seconds Pump Stop ATTENTION The user is responsible for determining which stopping mode is best suited to the application and will meet applicable standards for operator safety on a particular machine ...

Page 97: ...speed Start Run Open Open Open Closed Closed Closed 100 Coast to rest Automatic Zero Speed Shut off Smart Motor Braking Brake Time seconds Coast to rest Operation Smart Motor Braking Operation Brake ATTENTION The user is responsible for determining which stopping mode is best suited to the application and will meet applicable standards for operator safety on a particular machine ...

Page 98: ...g Diagram for the Preset Slow Speed Option Customer supplied Refer to the controller nameplate to verify the rating of the control power input voltage Slow Speed or Accu Stop Note Refer to Chapter 3 for typical power circuits Stop Control Power Option Command Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts SMC Dialog Plus Control Terminals ...

Page 99: ... the controller nameplate to verify the rating of the control power input voltage Slow Speed or Accu Stop Note Refer to Chapter 3 for typical power circuits Stop OL M Control Power Option Command Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 100: ... nameplate to verify the rating of the control power input voltage Slow Speed or Accu Stop Note Refer to Chapter 3 for typical power circuits Stop IC Control Power Option Command Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 101: ...ing of the control power input voltage Slow Speed or Accu Stop Note Refer to Chapter 3 for typical power circuits Stop BC Control Power Option Command Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts To Bulletin 825 Converter Module Auxiliary contacts set for Up to speed Fanning Strip SMC Dialog Plus Control Terminals ...

Page 102: ...er nameplate to verify the rating of the control power input voltage H A 3 Phase Input Power Branch Protection Hand Stop Hand Start Option Command Fast acting SCR Fuses optional SMC Dialog Plus Controller M L1 1 L2 3 L3 5 T1 2 T2 4 T3 6 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 103: ...ion Figure 7 15 Preset Slow Speed Option Sequence of Operation Start Coast Motor Speed 100 Push Buttons Start Stop Slow Speed Auxiliary Contacts Normal Up to speed Open Open Open Closed Closed Closed 7 or 15 Run Slow Speed Time seconds ...

Page 104: ...op Accu Stop Auxiliary Contacts Normal Up to speed Open Open Open Closed Closed Closed Start Run Slow Speed Accu Stop Braking Slow Speed Braking Coast Time seconds If Stopping Current is set to 0 Slow Speed ATTENTION The user is responsible for determining which stopping mode is best suited to the application and will meet applicable standards for operator safety on a particular machine ...

Page 105: ...Diagram for the Slow Speed with Braking Option Customer supplied Refer to the controller nameplate to verify the rating of the control power input voltage Note Refer to Chapter 3 for typical power circuits Brake Stop Control Power Slow Speed Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts SMC Dialog Plus Control Terminals ...

Page 106: ...Dialog Plus controller Refer to the controller nameplate to verify the rating of the control power input voltage Note Refer to Chapter 3 for typical power circuits Brake OL Stop M Control Power Slow Speed Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 107: ...er to the controller nameplate to verify the rating of the control power input voltage Note Refer to Chapter 3 for typical power circuits Brake Stop IC Control Power Slow Speed Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts Auxiliary contacts set for Normal SMC Dialog Plus Control Terminals ...

Page 108: ...te to verify the rating of the control power input voltage Note Refer to Chapter 3 for typical power circuits Brake Stop BC Control Power Slow Speed Start 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Internal Auxiliary Contacts To Bulletin 825 Converter Module Auxiliary contacts set for Up to speed Fanning Strip SMC Dialog Plus Control Terminals ...

Page 109: ...ns Start Stop Slow Speed Auxiliary Contacts Normal Up to speed Open Open Open Closed Closed Closed Braking Run Slow Speed Time seconds ATTENTION The user is responsible for determining which stopping mode is best suited to the application and will meet applicable standards for operator safety on a particular machine ...

Page 110: ...at can be sent to the SMC Dialog Plus controller through the logic controller s output image table Table 8 A Logic Control Data Only one bit may be asserted at any given time The stop bit will take priority in operation when more than one bit is asserted Other bits will be ignored until the stop bit is reset A 0 to 1 transition is required for a valid command Assert the Option Command bit to initi...

Page 111: ... any key to access the Choose Mode function 2 Scroll with the Up Down keys until the Program option appears 3 Press the Enter key to access the Program option 4 Scroll with the Up Down keys to the Linear List option 5 Press the Enter key to access the Linear List programming group 6 Scroll with the Up Down keys to parameter number 85 Logic Mask 7 Press the Select key to move the cursor to the seco...

Page 112: ...s In addition to the range of adjustments the parameters units are provided Scale Factor Conversion The parameter values of the SMC Dialog Plus controller are stored as unscaled numbers When reading parameter data in the PLC SLC s input image table divide this number by the scale factor shown in Appendix B Table B 1 to arrive at the proper value When writing from the PLC SLC s output image table t...

Page 113: ...roller to the SMC Dialog Plus controller Datalinks The SMC Dialog Plus controller does not offer Datalinks Interfacing Refer to the appropriate communication module manual for detailed information regarding communication module installation DIP switch settings block transfer instructions and communication module troubleshooting Processing Time The typical time for the SMC Dialog Plus controller to...

Page 114: ... apply the concepts of this example to a specific application System Configuration Note It is critical that during the system design phase that each device on the Remote I O link is allocated a unique segment of the SLC s I O image table This is accomplished by coordination of the devices rack address rack size and starting group address SLC 5 02 or higher 1747 SN Scanner Remote I O Link SMC Dialo...

Page 115: ...dress 0 SW2 Switches 1 2 On Last Rack No SW2 Switch 3 Off Hold Last State Yes SW2 Switch 4 On Fault on Comm Loss Yes SW2 Switch 5 On Fault Controller No SW2 Switch 6 Off R I O Baud Rate 115k SW2 Switch 7 On Switch 8 Off Block Transfer No SW3 Switch 1 Off Logic Cmd Status Yes SW3 Switch 2 On Reference Feedback Yes SW3 Switch 3 On Datalinks No SW3 Switch 4 8 Off SW1 8 7 6 5 4 3 2 1 Not Used Not Used...

Page 116: ...lot addressing Based on the module switch settings as described above the discrete I O can be mapped to the PLC I O Image as shown below SLC I O Image Table Map The output image word that maps to the Reference word O 1 17 in this example must have the value 0 to insure proper SMC Dialog Plus controller operation Addressing Format Address 15 Data 0 Description G1 0 G1 1 G1 2 xxxx 0000 0000 xxxx 000...

Page 117: ...essing format for SLC 500 controllers The 1747 SN scanner resides in slot 1 Based on the 1203 GD1 communication module switch settings rack 2 starting group 0 Refer to the 1747 SN User Manual Publication 1747 6 6 Refer to Table 8 A Refer to Table 8 B Bit Description I or O Slot Word Bit Address Stop O 1 16 00 O 1 16 00 Start O 1 16 01 O 1 16 01 Option Command O 1 16 02 O 1 16 02 Clear Fault O 1 16...

Page 118: ...is example 0 1 0 Second Rung When the Machine STOP push button is pressed the SLC sends a STOP command to the SMC Dialog Plus controller The stop button is a normally closed contact in this example The branch provides a logic latched circuit which exerts the STOP command until the feedback from the SMC Dialog Plus controller indicates that it has received the command and has responded appropriatel...

Page 119: ...switch settings Example Information The SMC Dialog Plus controller does not support Datalinks SLC 5 02 or higher 1747 SN Scanner Remote I O Link SMC Dialog Plus Controller 1203 GD1 Rem I O Rem I O STS Rem I O AC T H ealth SC ANbus STS FA ULT 2 SH 1 V V L1 1 L2 3 L3 5 11 21 12 22 13 23 14 24 15 25 16 26 17 27 18 28 19 29 20 30 G Communication Module Bulletin 1202 SCANport Cable Description Switch S...

Page 120: ... file sizes This SMC Dialog application example utilizes the following settings Maximum Input Words 32 fixed cannot modify Maximum Output Words 32 fixed cannot modify Scanned Input Words 32 default value Scanned Output Words 32 default value M0 Length 3300 size is set for block transfer operation M1 Length 3300 size is set for block transfer operation Setting the scanned input and scanned output w...

Page 121: ...p numbers To specify image size in binary mode you place a 1 at each group a device occupies This SMC Dialog example is using 1 4 rack size Word G1 33 1 Word 3 and Word 4 refer to Complementary I O Configuration if G File size is set to 5 which is not used in this sample application Please reference the RIO Scanner User Manual Publication 1747 6 6 and the Advanced Programming Software APS User Man...

Page 122: ...plish a Continuous Parameter Value Read For the example that follows the BTW Datafile will begin at address N10 10 BTW Datafile This is a fixed value associated with the Continuous Parameter Value Read function Data Path for the BTW Rung 2 6 of the sample ladder logic program that follows executes a COP instruction to the M0 file to load the necessary data for the BTW Address 0 1 2 3 4 5 6 7 8 9 N...

Page 123: ...esses N10 114 through N10 124 Data Path for the BTR Rung 2 5 of the sample ladder logic program that follows executes a COP instruction to copy the data obtained from the BTR to program defined integer file Address 0 1 2 3 4 5 6 7 8 9 N10 110 15 11 1 1 2 3 4 5 6 N10 120 7 8 9 10 11 Address 0 1 2 3 4 5 6 7 8 9 Address 0 1 2 3 4 5 6 7 8 9 M1 1 100 N10 100 M1 1 110 N10 110 M1 1 120 N10 120 M1 1 130 N...

Page 124: ...10 0 15 L N10 0 Virtual BT_Enable Bit Rung 2 0 This rung clears the Virtual BT Command word on the first scan Rung 2 1 Copy the BT Status Bits from the 1747 SN into the Virtual BT Status Buffer Rung 2 2 This rung sets up the BT buffer for a BTW N10 0 7 15 U 13 N10 100 Virtual BTW 0 BTR 1 Virtual BT Done Bit Virtual BT_Enable Bit N10 0 Rung 2 3 This rung turns off the Virtual BT_Enable when a BTW h...

Page 125: ...l BT_Enable and clears the User Logic Bit Rung 2 6 This rung copies the BT information to the 1747 SN for execution L 10 I 1 0 User Logic BTR_Avail Virtual BTW 0 BTR 1 N10 0 15 L N10 0 Virtual BT_Enable Bit I 1 0 10 13 7 N10 0 N10 100 BTR_Avail Virtual BTW 0 BTR 1 Virtual BT Done Bit 15 U N10 0 Virtual BT_Enable Bit COP COPY FILE Source Dest Length User Logic 1 U B3 0 COP COPY FILE Source Dest Len...

Page 126: ...ata Radix BINARY B3 0 0000 0000 0000 Address Data Radix BINARY N10 0 128 64 0 0 0 0 0 0 0 0 N10 10 4 1 11 1 0 0 0 0 0 0 N10 20 0 0 0 0 0 0 0 0 0 0 N10 30 0 0 0 0 0 0 0 0 0 0 N10 40 0 0 0 0 0 0 0 0 0 0 N10 50 0 0 0 0 0 0 0 0 0 0 N10 60 0 0 0 0 0 0 0 0 0 0 N10 70 0 0 0 0 0 0 0 0 0 0 N10 80 0 0 0 0 0 0 0 0 0 0 N10 90 0 0 0 0 0 0 0 0 0 0 N10 100 0 64 0 0 0 0 0 0 0 0 N10 110 15 1 11 1 470 474 469 1200 ...

Page 127: ...own are example specific Some changes by the user may be necessary to apply the concepts of this example to a specific application System Configuration Note It is critical that during the system design phase that each device on the Remote I O link is allocated a unique segment of the PLC s I O image table This is accomplished by coordination of the devices rack address rack size and starting group...

Page 128: ...n Switch 7 Off Starting Group Address 0 SW2 Switches 1 2 On Last Rack No SW2 Switch 3 Off Hold Last State Yes SW2 Switch 4 On Fault on Comm Loss Yes SW2 Switch 5 On Fault Controller No SW2 Switch 6 Off R I O Baud Rate 115k SW2 Switch 7 On Switch 8 Off Block Transfer Yes SW3 Switch 1 On Logic Cmd Status Yes SW3 Switch 2 On Reference Feedback No SW3 Switch 3 Off Datalinks No SW3 Switch 4 8 Off SW1 8...

Page 129: ...or this bit Bit Description I or O Rack Group Bit Address Block Transfer Ready BT_READY I 02 0 10 I 020 10 Block Transfer Write in Progress BTW_IN_PROG I 02 0 11 I 020 11 Block Transfer Read Available BTR_AVAIL I 02 0 12 I 020 12 Block Transfer Wait BT_WAIT I 02 0 13 I 020 13 Block Transfer Error BT_ERROR I 02 0 14 I 020 14 Block Transfer Write Available BTW_AVAIL I 02 0 15 I 020 15 Bit Descriptio...

Page 130: ...e 1203 GD1 communication module the number 0 should be reported here Control Block For this example a block transfer file type BT of one element is used for the control block An integer file type N of five contiguous words could also be used Data File The first word of the data file integer Type N selected for the BTW or BTR block is reported here Length The block transfer message length number of...

Page 131: ... There is no significance to the number returned to Header Word 1 Message OK 769 Message Error 31999 If a message error occurs the error code will be presented here See Table 5 A of the Bulletin 1203 Remote I O Communication Module Reference Manual Publication 1203 5 0 for a listing of the error codes and descriptions Address 0 1 2 3 4 5 6 7 8 9 N10 10 3 769 19 Address 0 1 2 3 4 5 6 7 8 9 N10 10 6...

Page 132: ... from the SMC Dialog Plus controller indicates that it has returned to a stopped status not running SMC OPTION Command 021 SMC Running Bit 021 12 Third Rung The SMC Fault Bit initiates a PLC block transfer write to the communication module requesting a parameter value read SMC Dialog Plus controller Parameter 19 Fault Buffer 1 in this example SMC Fault Bit 021 07 BT Read Available BTR_AVAIL BT Wri...

Page 133: ...f this example to a specific application System Configuration Notes 1 1747 SDN scanner firmware revision 3 01 or later required 2 1203 GK5 module firmware revision 1 9 or later required 1203 GK5 Communication Module Switch Settings The following information is provided to explain the required 1203 GK5 communication module switch settings for this example Refer to the 1203 GK5 manual for further de...

Page 134: ...ches 2 5 6 Off Data Rate 125k SW2 Switches 7 8 Off Datalinks No SW1 Switches 1 4 Off Zero data to logic command on fault Yes SW1 Switch 6 Off Fault on comm loss Yes SW1 Switch 7 Off Fault on PLC SLC program idle modes Yes SW1 Switch 8 Off Disabled Datalink A Off Disabled Datalink B Off Disabled Datalink C Off Disabled Datalink D Off Not Used Off Zero Data Off Fault on Comm Loss Off Fault on Progra...

Page 135: ...en will appear Notice that the SMC Dialog Plus controller is identified as node 13 which was configured by setting the DIP switches on the 1203 GK5 communication module Double click the Master node 0 on the DeviceNet network the following screen will appear Select the Edit Scan List option by clicking on the button the following screen will appear ...

Page 136: ...der the Mapped column The left Yes indicates that input data is mapped from the SMC Dialog Plus controller to the SLC 500 The right Yes indicates that output data from the SLC 500 is mapped to the SMC Dialog Plus controller Configure the 1747 SDN if No is displayed To view the actual areas inside the SLC 500 processor where the device data will be transferred to and from select the Datatable Map b...

Page 137: ...ppear This indicates that the SLC 500 s output data associated with the SMC Dialog Plus controller is mapped to words 7 and 8 Given this data table mapping following are the individual logic command and status bit addresses for the SMC Dialog Plus controller SMC Dialog Plus Controller Logic Command Addresses Refer To Table 8 A Bit Description Address Stop O 1 7 00 Start O 1 7 01 Option Command O 1...

Page 138: ...mum data size for an Explicit Message Request is 6 words and the maximum is 32 words Following is the data format to follow for a scattered parameter value read Get Attribute Multiple as used in this example Explicit Message Request Get Attribute Multiple Bit Description Address Enabled I 1 7 00 Running I 1 7 01 Starting I 1 7 04 Stopping I 1 7 05 Fault I 1 7 07 At Speed I 1 7 08 15 0 TXID COMMAND...

Page 139: ... one byte Size This identifies the size of the transaction body in bytes The transaction body begins at word 3 The maximum size is 58 bytes The Size data size is one byte Service This code specifies the type of request being delivered The Service data size is one byte Mac ID The DeviceNet network node address of the device for which the transaction is intended is identified here The slave device m...

Page 140: ...xamine if closed instruction XIC to monitor bit 15 of the scanner s Module Status Register for an indication that it has received a response from the 1203 GK5 communication module 4 Copy the data from the M1 file words 224 through 256 into a file in the SLC 500 processor using the file copy instruction COP 5 Use the move instruction MOV to copy a one word file from the SLC 500 processor into word ...

Page 141: ...st table File 0 1 2 3 4 5 6 7 8 9 N11 0 01 01 00 2E 32 0D 0093 0000 0000 0001 0001 0002 0001 TXID Command Port Size Service MAC ID Class Instance Attribute Parameter Number Data Place Holder Parameter Number Data Place Holder Parameter Number Data Place Holder Parameter Number Data Place Holder Parameter Number Data Place Holder File 0 1 2 3 4 5 6 7 8 9 N11 10 0003 0001 0004 0001 0005 0001 0006 00...

Page 142: ...he SMC Dialog Plus controller s status word indicates that it has received the command and has responded appropriately The SMC Dialog Plus controller will start if no STOP command is being issued by the SLC or any other control device Rung 2 When the STOP command is initiated at the RSView station the SLC processor sets the output bit mapped to the SMC Dialog Plus controller s logic control word s...

Page 143: ...tch branch instruction resets B3 0 0 to zero for the next processor scan SMC CLEAR FAULT Command SMC CLEAR FAULT Command SMC Fault Bit FAULT RESET From RSVIEW Initiate Explicit Message Explicit Message Request Copy File Source Dest Length N11 0 M0 1 224 32 1 7 1 7 1 7 B3 B3 0 B3 COP 275 0 0 U 3 7 3 Rung 5 When the 1747 SDN scanner has an Explicit Message response available it sets bit 15 of its st...

Page 144: ...the first line and the fault code on the second line Figure 9 1 Fault Display Note The fault display will remain active as long as control power is applied If control power is cycled the fault will be cleared the controller will re initialize and the display will show a status of Stopped Important Resetting a fault will not correct the cause of the fault condition Corrective action must be taken b...

Page 145: ...ss reference below Fault Codes Table 9 A provides a complete cross reference of the available fault codes and corresponding fault descriptions Table 9 A Fault Code Cross reference Fault Auxiliary Contact The auxiliary contact is located at terminals 29 and 30 This contact can be programmed as either Normal or Fault Note that the state that this contact takes upon power up normally open or normally...

Page 146: ... the following conditions occurs while the SMC Dialog Plus controller is in the run mode Phase loss Load loss Shorted SCR Phase Reversal Phase reversal is indicated when the incoming power to the SMC Dialog Plus controller is in any sequence other than ABC This pre start protective feature can be disabled Overvoltage and Undervoltage Protection Overvoltage and undervoltage protection are user defi...

Page 147: ... time has elapsed Jam Detection Jam detection operates when the SMC Dialog Plus controller status is at speed The controller will shut down when the motor current reaches the user defined trip level which is based on a percentage of the programmed motor full load current rating Overload Protection Overload protection is enabled in the Calibration group by programming the Overload class Overload re...

Page 148: ...ertemperature condition could indicate the presence of inadequate ventilation high ambient temperature overloading or excessive cycling If an overtemperature condition exists at start up the SCR gate signals will be inhibited and the controller will trip and indicate the fault The fault can be immediately reset However the motor cannot be restarted until after the controller temperature falls belo...

Page 149: ...9 6 Diagnostics ...

Page 150: ...e vibration or noise during the stopping cycle This may be minimized by lowering the braking current adjustment If this is a concern in your application please consult the factory before implementing these options ATTENTION Hazardous voltage is present in the motorcircuitevenwhentheSMCDialogPluscontroller is off To avoid shock hazard disconnect main power before working on the controller motor or ...

Page 151: ...able 10 A on page 10 3 See Table 10 B on page 10 4 See Table 10 C on page 10 4 See Table 10 D on page 10 4 See Table 10 E on page 10 5 YES NO Fault Displayed Define Nature of Trouble Motor will not start no output voltage to motor Motor rotates but does not accelerate to full speed Motor stops while running Miscellaneous situations ...

Page 152: ...Extend the delay time to match the application requirements Overvolt F5 Supply voltage is greater than user programmed value Check power system and correct if necessary Correct the user programmed value Overload F7 Motor overloaded Overload parameters are not matched to the motor Check motor overload condition Check programmed values for overload class and motor FLC Stall F6 Motor has not reached ...

Page 153: ...able control capability Check control voltage Replace control module Starting Two or three power phases are missing Check power system Display Possible Cause Possible Solutions Fault displayed See fault description See Table 10 A addressing fault conditions Starting Mechanical problems Inadequate Current Limit setting Failed control module Check for binding or external loading and correct Check mo...

Page 154: ...an s Check wiring and correct if necessary Replace fan s Motor stops too quickly with Soft Stop option Time setting Verify the programmed stopping time and correct if or increase Motor stops too slowly with Soft Stop option Stopping time setting Misapplication Verify the programmed stopping time and correct if necessary The Soft Stop option is intended to extend the stopping time for loads that st...

Page 155: ...g control module from the power structure by pulling forward Figure 10 2 Removal of Control Module 24 135A ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices such as Stop Start push buttons ATTENTION Make sure that wires are properly marked and that programmed parameter values are recorded ATTENTION Whenremovingcontrolmodule make sure po...

Page 156: ... 3 for control module reference 1 Remove controller access door and serial port cable 2 Remove controller cover 3 Remove all control wires and loosen six control module mounting screws 4 Unplug control module from the interface board by pulling for ward ...

Page 157: ...10 8 Troubleshooting Figure 10 3 Removal of Control Module 180 360A 1 3 2 4 ...

Page 158: ...gure 10 4 for control module removal reference 1 Disconnect all control wires to control modules 2 Loosen six control module screws 3 Unplug control module from interface board by pulling forward Figure 10 4 Removal of Control Module 500 1000A 1 2 ...

Page 159: ...th a special contact lubricant Do not clean or wipe these pins To install a control module reverse the order of the removal procedure Protective Cover Removal 650 1000 Amp Figure 10 5 Removal of Protective Cover 500 1000A ATTENTION When installing the control module make sure the power module or interface board pins are not bent 1 2 3 2 ...

Page 160: ... follows ATTENTION To avoid shock hazard disconnect mainpower before working on the controller motor or control devices such as Start Stop push buttons ATTENTION Replacementof the fuse with anything other than the recommended part number may cause physical damage to the controller MOV Fuses ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devi...

Page 161: ...Feedback Resistance 1 Measure resistance between pins 1 and 2 Resistance should be 19 000 ohms 5 2 Measure resistance between pins 7 and 8 Resistance should be 19 000 ohms 5 Gate Lead Resistance 1 Measure resistance between pins 2 and 3 Resistance should less than 100 ohms 2 Measure resistance between pins 6 and 7 Resistance should be less than 100 ohms Thermistor Resistance 1 Measure resistance b...

Page 162: ...ns J4 and J5 for phase L3 T3 Each resistance should be approximately 20KΩ 2 Measure resistance between pins J14 and J21 for phase L1 T1 pins J9 and J20 for phase L2 T2 pins J1 and J19 for phase L3 T3 Each resistance should be approximately 20KΩ If any of the measurements read open replace the interface board Figure 10 8 Pin Locations for Power Pole Resistance Check 180 1000A Gate Lead Resistance 1...

Page 163: ...istance 1 Measure resistance between pins J6 and J24 for phase L1 T1 pins J8 and J23 for phase L2 T2 pins J7 and J22 for phase L3 T3 The resistance should be less than 500Ω If any of the resistances measure greater than 500Ω recheck the resistance values directly at the thermistor lead connectors as shown in Figure 10 9 Based on the results one of the following actions will be required If all resi...

Page 164: ... 200 415 1400V 200 500V 1600V Operating Frequency 50 60 Hz 50 60 Hz Utilization Category MG 1 AC 53a Protection Against Electrical Shock N A IP 00 open device DV DT Protection RC Snubber Network Transient Protection Metal Oxide Varistors 220 Joules 24 360A 220 Joules 480V 500 1000A 300 Joules 480V 500 1000A Short Circuit Protection SCPD Performance Type 1 SCPD List Maximum Fuse or Circuit Breaker ...

Page 165: ...N A 240 V Rated Impulse Voltage N A 3000 V Dielectric Withstand 1600 VAC 2000 Y Operating Frequency 50 60 Hz 50 60 Hz Protection Against Electrical Shock N A IP20 Power Requirements Control Module 40VA Heatsink Fan s 24A 35A 54A 97A 45VA 135A 45VA 180A 45VA 240A 45VA 360A 45VA 500A 145VA 650A 320VA 720A 320VA 850A 320VA 1000A 320VA Maximum Heat Dissipation watts Controller Rating 24A 110 35A 150 5...

Page 166: ...d Impulse Voltage N A 3000 V Dielectric Withstand 1600 VAC 2000 Y Operating Frequency 50 60 Hz 50 60 Hz Protection Against Electrical Shock N A IP20 Power Requirements Control Module 40VA Heatsink Fan s 24A 35A 54A 97A 45VA 135A 45VA 180A 45VA 240A 45VA 360A 45VA 500A 145VA 650A 320VA 720A 320VA 850A 320VA 1000A 320VA Maximum Heat Dissipation watts Controller Rating 24A 110 35A 150 54A 200 97A 285...

Page 167: ...ission Levels Conducted Radio Frequency Emissions Class A Radiated Emissions Class A EMC Immunity Levels Electrostatic Discharge 8kV Air Discharge Radio Frequency Electromagnetic Field Per IEC 947 4 2 Fast Transient Per IEC 947 4 2 Surge Transient Per IEC 947 4 2 Overload Characteristics Type Solid state thermal overload with phase loss Current Range 1 0 999 9 Amps Trip Classes 10 15 20 and 30 Tri...

Page 168: ...Environmental Ratings UL CSA NEMA IEC Operating Temperature Range 0 C 50 C open 0 C 40 C enclosed Storage and Transportation Temperature Range 20 C 75 C Altitude 2000 meters Humidity 5 95 nonñcondensing Pollution Degree 2 ...

Page 169: ...A 6 Specifications ...

Page 170: ...meter 7 kW 10 Kilowatt Hours 8 kWH 1 Elapsed Time 9 Hours 1 Power Factor 10 100 Motor Thermal Usage 11 1 Faults Clear Fault 18 No Yes No Fault Buffer 1 19 1 Fault Buffer 2 20 1 Fault Buffer 3 21 1 Fault Buffer 4 22 1 Fault Buffer 5 23 1 Basic Setup SMC Option 14 Standard Soft Stop Pump Control Preset Slow Speed Smart Motor Braking Accu Stop or Slow Speed with Braking Starting Mode 28 Soft Stop Cur...

Page 171: ...ll Frm EE Store In EE Ready Control Options Soft Stop Soft Stop Time 42 Seconds 1 0 60 0 Pump Control Starting Mode 28 Soft Start Current Limit and Pump Start Soft Start Pump Stop Time 42 Seconds 1 0 120 Preset Slow Speed Slow Speed Select 44 Low High High Slow Speed Direction 45 Reverse Forward Forward Slow Accel Current 46 FLC 1 0 450 0 SlowRunning Current 47 FLC 1 0 450 0 SMB Smart Motor Brakin...

Page 172: ...Torque 2 33 LRT 1 0 90 70 Undervolt Level 52 Line Voltage 1 0 99 0 Off Undervolt Delay 53 Seconds 1 0 99 0 Overvolt Level 54 Line Voltage 1 0 199 0 Off Overvolt Delay 55 Seconds 1 0 99 0 Jam Level 56 FLC 1 0 999 0 Off Jam Delay 57 Seconds 10 0 0 10 0 0 Unbalance Level 58 1 0 25 0 Off Unbalance Delay 86 Seconds 1 0 99 0 Rebalance 59 Off On Off Underload Level 60 FLC 1 0 99 0 Off Underload Delay 61 ...

Page 173: ...set 88 Manual Auto Manual Motor HP Rating 79 HP 10 0 0 6 553 5 0 0 Motor kW Rating 80 kW 10 0 0 6 553 5 0 0 Line Voltage 69 Volts 1 0 9999 480 Motor FLC 70 Amps 10 1 0 999 9 1 0 Service Factor 84 100 0 01 1 99 1 15 Motor Code Letter 72 A B C D E F G H J K L M N P R S T U and V G LRC Ratio 81 10 0 0 19 9 0 0 Converter Rating 74 None 20 180 630 None CT Ratio 75 5 50 75 100 150 200 250 300 400 500 60...

Page 174: ...ard 0 Soft Stop 1 Pump Control 2 Preset Slow Speed 3 Smart Motor Braking 4 Accu Stop 5 Slow Speed with Braking 6 15 ETM Reset Off 0 On 1 17 Parameter Mgmt Ready 0 Default Init 1 Recall From EE 2 Store In EE 3 18 Clear Fault No 0 Yes 1 28 Starting Mode Current Limit 0 Soft Start 1 Pump Start 2 29 Dual Ramp No 0 Yes 1 36 Overload Class Off 0 10 1 15 2 20 3 30 4 38 Energy Saver Off 0 On 1 39 Aux Cont...

Page 175: ...isplay Unit 72 Motor Code Letter A 0 B 1 C 2 D 3 E 4 F 5 G 6 H 7 J 8 K 9 L 10 M 11 N 12 P 13 R 14 S 15 T 16 U 17 V 18 74 Converter Rating None 0 20 1 180 2 630 3 75 CT Ratio 5 5 0 50 5 1 75 5 2 100 5 3 150 5 4 200 5 5 250 5 6 300 5 7 400 5 8 500 5 9 600 5 10 700 5 11 800 5 12 1000 5 13 1200 5 14 88 Overload Reset Manual 0 Auto 1 ...

Page 176: ...490 01 E1EX Slow Speed with Braking 24 54A 40888 490 01 F1AX 97 135A 40888 490 01 F1BX 180 360A 40888 490 01 F1CX 500 650A 40888 490 01 F1DX 720 1000A 40888 490 01 F1EX Standard All 24V AC DC 40888 490 01 S2FX Soft Stop All 40888 490 01 A2FX Pump Control All 40888 490 01 B2FX Preset Slow Speed All 40888 490 01 C2FX SMB 24 54A 40888 490 01 D2AX 97 135A 40888 490 01 D2BX 180 360A 40888 490 01 D2CX 5...

Page 177: ... 200 480V 40382 809 07 500A 200 480V 40382 810 01 650A 200 480V 40382 818 01 720A 200 480V 40382 818 03 850A 200 480V 40382 819 01 1000A 200 480V 40382 819 03 24A 200 600V 40382 899 04 35A 200 600V 40382 899 04 54A 200 600V 40382 899 04 97A 200 600V 40382 806 02 135A 200 600V 40382 806 04 180A 200 600V 40382 809 04 240A 200 600V 40382 809 06 360A 200 600V 40382 809 08 500A 200 600V 40382 810 02 65...

Page 178: ... 01 24 500A 200 600V N A 650A 200 600V 40382 811 02 720A 200 600V 40382 811 04 850A 200 600V 40382 812 04 1000A 200 600V 40382 812 02 Interface Board 24 135A All N A 180 360A All 40382 805 01 500A All 40382 814 01 650 1000A All 40382 814 02 Heatsink Fans 24 54A All N A 97 135A All 40382 807 01 180 360A All 40382 804 01 500A All 40382 813 01 650 1000A All 40382 815 01 MOV Fuse 24 360A All N A 500 1...

Page 179: ...C 4 Renewal Parts ...

Page 180: ... Only 1201 HAP IP65 Type 4 12 Programmer Only 1201 HJP IP30 Type 1 Analog Control Panel 1201 HA1 IP30 Type 1 Digital Control Panel 1201 HA2 IP65 Type 4 12 Digital Control Panel 1201 HJ2 Communication Modules Remote I O 1203 GD1 DH 485 or RS 232 422 485 DF 1 1203 GD2 DeviceNet 1203 GK5 Flex I O 1203 FB1 1203 FM1 SLC Communication Module 1201 SM1 Communication Cables 1 3 meter Male Male 1202 C03 1 m...

Page 181: ...ated rack The status word is then used by the PLC program to control the BTW and BTR functions of the PLC BTR A PLC Block Transfer Read instruction BTW A PLC Block Transfer Write instruction Buffer 1 In software terms a register or group of registers used for temporary storage of data to compensate for transmission rate differences between the transmitter and receiving device 2 In hardware terms a...

Page 182: ...duction will continue even after the gate signal is re moved Jogging Jogging is a means of accomplishing momentary motor movement by repetitive closure of a circuit using a single push button or contact element Jumper A short conductor with which you connect two points LCD Liquid crystal display which is a reflective visual readout device commonly used in digital watches and laptop computers Locke...

Page 183: ...haracteris tics for serial binary communication circuits in a point to point link RS 422 An EIA standard that specifies electrical characteristics of balanced voltage digital interface circuits in a point to point link RS 485 An EIA standard that specifies electrical characteristics of balanced voltage digital interface circuits in a multi point link Scrolling The vertical movement of data on a di...

Page 184: ...he process of absorbing and clipping voltage transients on an incoming AC line or control circuit MOVs Metal Oxide Varistors and specially designed R C net works are usually used to accomplish this Toggle To switch alternately between two possible selections Transient A momentary deviation in an electrical or mechanical system UL Underwriters Laboratories an approval agency ...

Page 185: ...le removal 10 6 10 7 10 8 10 9 180 360 amp 10 7 10 8 24 135 amp 10 6 500 1000 amp 10 9 control module replacement 10 10 control options 1 12 1 13 1 14 1 15 control power 3 4 control voltage 3 4 control wiring 3 4 control terminals 3 6 controller overview 1 1 controller setup 4 11 advanced setup 4 12 controller temperature temp 9 5 current limit start description of 1 3 programming parameters 4 9 D...

Page 186: ...human interface module 7 1 human interface module HIM 2 12 connecting the HIM to the controller 2 13 control enable 2 13 series A human interface modules 2 14 series B human interface modules 2 15 I inspection 2 1 installation 2 1 interfacing 8 4 J jam detection 9 4 K keypad description 1 11 4 1 L ladder logic program 8 9 8 15 line fault 1 9 9 3 logic control data 8 1 M metering 1 10 6 1 motor dat...

Page 187: ... 7 3 keypad 1 11 protection and diagnostics 1 5 excessive starts hour 1 10 9 5 line faults 1 9 9 3 open gate 1 9 9 5 overload 1 5 overtemperature 1 10 stall and jam 1 8 underload 1 9 9 4 protective cover removal 10 10 protective modules 2 11 pump control option description of 1 13 programming parameters for 7 3 sequence of operation 7 12 wiring diagrams 7 5 7 6 7 7 7 8 7 9 7 10 R receiving the con...

Page 188: ... 3 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 7 10 7 18 starting modes 1 2 status indication 1 11 storing the controller 2 1 T terminal locations 3 1 180 360A 3 2 24 54A 3 1 500A 3 2 650 1000A 3 3 97 and 135A 3 1 power wiring 3 3 24 54A 3 3 97 1000A 3 3 trip curves 1 7 troubleshooting 10 1 fault display explanation 10 3 flowchart 10 2 troubleshooting tables 10 4 10 5 U underload 1 9 9 4 underv...

Page 189: ...Publication 0150 5 3 October 1998 Supersedes Publication 0150 5 3 September 1996 40055 145 01 C 1998 Rockwell International All Rights Reserved Printed in USA ...

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