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Rockwell Automation Allen-Bradley PowerFlex 700 B Series, User Manual

The User Manual for the Rockwell Automation Allen-Bradley PowerFlex 700 B Series is available for free download on our website. This comprehensive manual provides detailed instructions and information on operating this powerful product. Get the manual now from manualshive.com to ensure optimal usage of your PowerFlex 700 B Series.

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Table A.D   480 Volt AC Input Protection Devices 

(See 

page A-14

 for Notes)

Drive
Catalog
Number

Fr

am

e HP

Rating

PWM 
Freq. Temp.

Input 
Ratings

Output Amps

Dual
Element Time 
Delay Fuse

Non-Time 
Delay Fuse

Circuit 
Breaker

(3)

Motor 
Circuit 
Protector

(4)

140M Motor Starter with Adjustable Current 
Range

(5)(6)

ND

HD

kHz

°

C

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

Min.

(1)

Max.

(2)

Max.

(8)

Max.

(8)

Available Catalog Numbers - 140 . . .

(7)

480 Volt AC Input

20BD1P1

0 0.5

0.33 4

50

0.9

0.7

1.1

1.2

1.6

3

3

3

6

15

3

M-C2E-B16  –

 –

 –

20BD2P1

0 1

0.75 4

50

1.6

1.4

2.1

2.4

3.2

3

6

3

8

15

3

M-C2E-B25  –

 –

 –

20BD3P4

0 2

1.5

4

50

2.6

2.2

3.4

4.5

6.0

4

8

4

12

15

7

M-C2E-B40 M-D8E-B40  –

 –

20BD5P0

0 3

2

4

50

3.9

3.2

5.0

5.5

7.5

6

10

6

20

20

7

M-C2E-B63 M-D8E-B63  –

 –

20BD8P0

0 5

3

4

50

6.9

5.7

8.0

8.8

12

10

15

10

30

30

15

M-C2E-C10 M-D8E-C10 M-F8E-C10  –

20BD011

0 7.5

5

4

50

9.5

7.9

11

12.1

16.5

15

20

15

40

40

15

M-C2E-C16 M-D8E-C16 M-F8E-C16  –

20BD014

1 10

7.5

4

50

12.5

10.4 14

16.5

22

17.5

30

17.5

50

50

20

M-C2E-C16 M-D8E-C16 M-F8E-C16  –

20BD022

1 15

10

4

50

19.9

16.6 22

24.2

33

25

50

25

80

80

30

M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

20BD027

2 20

15

4

50

24.8

20.6 27

33

44

35

60

35

100

100

50

 –

 –

M-F8E-C32 -CMN-4000

20BD034

2 25

20

4

50

31.2

25.9 34

40.5

54

40

70

40

125

125

50

 –

 –

M-F8E-C45 -CMN-4000

20BD040

3 30

25

4

50

36.7

30.5 40

51

68

50

90

50

150

150

50

 –

 –

M-F8E-C45 -CMN-4000

20BD052

3 40

30

4

50

47.7

39.7 52

60

80

60

110

60

200

200

70

 –

 –

 –

-CMN-6300

20BD065

3 50

40

4

50

59.6

49.6 65

78

104

80

125

80

250

250

100

 –

 –

 –

-CMN-9000

20BD077

4 60

–

4

50

72.3

60.1 77

85

116

100

170

100

300

300

100

 –

 –

 –

-CMN-9000

–

50

4

50

59.6

49.6 65

98

130

80

125

80

250

250

100

 –

 –

 –

-CMN-9000

20BD096

5 75

–

4

50

(9)

90.1

74.9 96

106

144

125

200

125

350

350

125

 –

 –

 –

 –

–

60

4

50

(9)

72.3

60.1 77

116

154

100

170

100

300

300

100

 –

 –

 –

-CMN-9000

20BD125

5 100

–

4

50

(9)

117

97.6 125

138

163

150

250

150

500

375

150

 –

 –

 –

 –

–

75

4

50

(9)

90.1

74.9 96

144

168

125

200

125

350

350

125

 –

 –

 –

 –

20BD156

6 125

–

4

50

147

122

156

172

234

200

350

200

600

450

250

 –

 –

 –

 –

–

100

4

50

131

109

125

188

250

175

250

175

500

375

250

 –

 –

 –

 –

20BD180

6 150

–

4

50

169

141

180

198

270

225

400

225

600

500

250

 –

 –

 –

 –

–

125

4

50

147

122

156

234

312

200

350

200

600

450

250

 –

 –

 –

 –

20BD248

6 200

–

2

45

233

194

248

273

372

300

550

300

700

700

400

 –

 –

 –

 –

–

150

2

50

169

141

180

270

360

225

400

225

600

500

250

 –

 –

 –

 –

Summary of Contents for Allen-Bradley PowerFlex 700 B Series

Page 1: ...Adjustable Frequency AC Drive Series B Firmware Versions 4 001 User Manual www abpowerflex com ...

Page 2: ...pect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Important Identifies information that is critical for successful application and understand...

Page 3: ...1 23 EMC Instructions 1 24 Chapter 2 Start Up Prepare For Drive Start Up 2 1 Status Indicators 2 2 Start Up Routines 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 Chapter 3 Programming and Parameters About Parameters 3 1 How Parameters are Organized 3 3 Monitor File 3 7 Motor Control File 3 9 Speed Command File 3 16 Dynamic Control File 3 26 Utility File 3 33 Communication File ...

Page 4: ...3 Viewing and Editing Parameters B 5 Linking Parameters B 6 Removing Installing the HIM B 8 Appendix C Application Notes Adjustable Voltage Operation C 1 External Brake Resistor C 3 Lifting Torque Proving C 4 Limit Switches for Digital Inputs C 11 Minimum Speed C 12 Motor Control Technology C 12 Motor Overload C 14 Overspeed C 16 Position Indexer Speed Profiler C 17 Power Loss Ride Through C 27 Pr...

Page 5: ...functions The PowerFlex 700 User Manual is designed to provide only basic start up information For detailed drive information please refer to the PowerFlex Reference Manual The reference manual is included on the CD supplied with your drive or is also available online at http www rockwellautomation com literature For information on See page Who Should Use this Manual P 1 What Is Not in this Manual...

Page 6: ...and Grounding Guidelines for PWM AC Drives DRIVES IN001 www rockwellautomation com literature Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 A Global Reference Guide for Reading Schematic Diagrams 100 2 10 Guarding Against Electrostatic Damage 8000 4 5 2 Title Pub...

Page 7: ...of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before perfo...

Page 8: ... such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disab...

Page 9: ...7 37 18 5 043 43 22 056 56 30 072 72 37 085 85 45 105 105 55 125 125 55 140 140 75 170 170 90 205 205 110 260 260 132 600V 60Hz Input 600V Code Amps HP 1P7 1 7 1 0 2P7 2 7 2 0 3P9 3 9 3 0 6P1 6 1 5 0 9P0 9 0 7 5 011 11 10 017 17 15 022 22 20 027 27 25 032 32 30 041 41 40 052 52 50 062 62 60 077 77 75 099 99 100 125 125 125 144 144 150 208 240V 60Hz Input 208V 240V Code Amps Amps HP 2P2 2 5 2 2 0 5...

Page 10: ...P 6 Overview Notes ...

Page 11: ...r installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Opening the Cover Esc 7 8 9 4 5 6 1 2 3 0 Sel Jog Alt POWER STS PORT MOD NET A NET B...

Page 12: ...No Action Required Remove Top Label 2 Remove Top Label Vent Plate 3 All Except 20BC072 40 C 50 C NA 20BC072 40 C 45 C 50 C 1 IP20 NEMA Type 1 general purpose enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants such as dust or water 2 Removing the adhesive top la...

Page 13: ...requent interruptions 2 5 HP or Less Drives in addition to 1 above The nearest supply transformer is larger than 100kVA or the available short circuit fault current is greater than 100 000A The impedance in front of the drive is less than 0 5 If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance...

Page 14: ... provides a grounding point for the motor cable shield The motor cable shield should be connected to this terminal on the drive drive end and the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using an optional RFI filter ...

Page 15: ...ns are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not h...

Page 16: ... the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated c...

Page 17: ...RHH RHW 2 Anixter OLF 7xxxxx or equivalent Three tinned copper conductors with XLPE insulation 5 mil single helical copper tape 25 overlap min with three bare copper grounds in contact with shield PVC jacket Class I II Division I II Tray rated 600V 90 C 194 F RHH RHW 2 Anixter 7V 7xxxx 3G or equivalent Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded ...

Page 18: ...n VA ratings DC Input Only Figure 1 2 Typical Locations Phase Select Jumper Transformer Frame 5 shown Frame 6 Transformer Tap Access The transformer is located behind the Power Terminal Block in the area shown in Figure 1 2 Access is gained by releasing the terminal block from the rail To release terminal block and change tap ATTENTION To avoid a shock hazard ensure that all power to the drive has...

Page 19: ...WG 10 mm2 8 AWG 4 0 N m 35 lb in 4 0 N m 35 lb in 5 75 HP Input power BR1 2 DC DC and motor connections 50 0 mm2 1 0 AWG 2 5 mm2 14 AWG See Note 2 PE 50 0 mm2 1 0 AWG 16 0 mm2 6 AWG 5 100 HP Input power DC DC and motor 70 0 mm2 2 0 AWG 25 0 mm2 4 AWG BR1 2 terminals 50 0 mm2 1 0 AWG 2 5 mm2 14 AWG PE 50 0 mm2 1 0 AWG 16 0 mm2 6 AWG 6 Input power DC DC BR1 2 PE motor connections 120 0 mm2 4 0 AWG 2...

Page 20: ... 83 IN 21 MM GROUND TERMINAL RATINGS PE 300 VDC EXT PWR SPLY TERM PS PS WIRE RANGE 22 10 AWG 0 5 4 MM2 TORQUE 5 3 IN LB 0 6 N M STRIP LENGTH 0 35 IN 9 MM 17 21 INPUT AC OUTPUT Optional Communications Module 9 BR1 BR2 DC DC U T1 V T2 W T3 R L1 S L2 T L3 Optional Communications Module PE B PE A 75C Cu Wire 3 AWG 25MM 2 Max 16 IN LBS 1 8 N M TORQUE WIRE STRIP CONTROL POWER AUX IN SHLD SHLD PE 75C Cu ...

Page 21: ... S L2 R L1 PE PE W T3 V T2 U T1 DC DC BR1 DC BR2 PS PS 240 VAC 120 VAC 0 VAC PE PE W T3 V T2 U T1 DC DC BR1 DC BR2 PS PS Precharge Resistor Fuse FWP 15A14F Common Bus Drives w Precharge Only USE 75 C COPPER WIRE ONLY TORQUE 52 IN LB 6 N M U T1 DC DC BR1 BR2 V T2 W T3 R L1 S L2 INPUT OUTPUT T L3 PE PE USE 75 C COPPER WIRE ONLY TORQUE 52 IN LB 6 N M 22 10 AWG 5 3 IN LB 0 6 N M WIRE STRIP PS PS Commo...

Page 22: ...e will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with mov ing machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required ATTENTION To guard against drive damage when using outp...

Page 23: ...g MOVs and Common Mode Capacitors ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before removing installing jumpers Measure the DC bus voltage at the DC DC terminals of the Power Terminal Block The voltage must be zero Frames Jumper Component Jumper Location No 0 1 PEA Common Mode Capacitors Remove the I O Cassette page 1 16 Jumpers located...

Page 24: ...e 3 AWG 25MM 2 Max 16 IN LBS 1 8 N M TORQUE WIRE STRIP CONTROL POWER AUX IN SHLD SHLD PE 75C Cu Wire 6 AWG 10MM2 Max BR1 BR2 12 IN LBS 1 4 N M TORQUE Frames 0 1 I O Cassette Removed Frame 2 WIRE RANGE 14 1 0 AWG 2 5 35 MM2 TORQUE 32 IN LB 3 6 N M STRIP LENGTH 0 67 IN 17 MM USE 75 C CU WIRE ONLY POWER TERMINAL RATINGS WIRE RANGE 6 1 0 AWG 16 35 MM2 TORQUE 44 IN LB 5 N M STRIP LENGTH 0 83 IN 21 MM G...

Page 25: ...irection Use speed command parameters to help reduce input source sensitivity Signal Type Where Used Belden Wire Type s or equivalent Description Min Insulation Rating Analog I O PTC 8760 9460 0 750 mm2 18AWG twisted pair 100 shield with drain 5 300V 75 90 C 167 194 F Remote Pot 8770 0 750 mm2 18AWG 3 cond shielded Encoder Pulse I O 30 m 100 ft Combined 9730 1 0 196 mm2 24AWG individually shielded...

Page 26: ...es F Shielded Multi conductor shielded cable such as Belden 8770 or equiv 0 750 mm2 18AWG 3 conductor shielded Step Description Disconnect the two cable connectors shown in Figure 1 6 Loosen the two screw latches shown in Figure 1 6 Slide the cassette out Remove screws securing cassette cover to gain access to the boards A B C D B R 1 B R 2 DC DC PE U T1 V T2 W T3 R L1 L2 B A C B D Pin 1 Detail No...

Page 27: ... Current In Jumper 1 Analog In 2 20 21 10V Pot Reference 2k ohm minimum load 22 10V Pot Reference 23 HW PTC Input 2 See above 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common 26 24V Common 5 Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated Low State less than 30V AC High State greater than 100V AC 24V DC Opto isolated Low State less than 5V ...

Page 28: ... is set to 1 Enable No Description refer to page A 3 for encoder specifications See Detail in Figure 1 6 8 12V 1 DC Power 1 Jumper selectable 5 12V is available on 20B ENC 2 Encoder Boards only Internal power source 250 mA 7 12V 1 DC Return Common 6 Encoder Z NOT Pulse marker or registration input 2 2 Z channel can be used as a pulse input while A B are used for encoder 5 Encoder Z 4 Encoder B NOT...

Page 29: ...rs 91 92 and 325 326 View results Parameter 002 Analog Current Input Unipolar Speed Reference 4 20 mA Input Configure Input for Current Parameter 320 and add jumper at appropriate terminals Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Input PTC PTC OT set 5V PTC OT cleared 4V PTC Short 0 2V Set Fault Config 1 Parameter 238 bit 7 Enabled Set Alarm Config 1 Parameter...

Page 30: ...2 Parameter 362 9 Run Reverse 3 Wire Control Internal supply No Changes Required 3 Wire Control External supply I O Board dependent Requires 3 wire functions only Digital In1 Sel Using 2 wire selections will cause a type 2 alarm page 4 10 No Changes Required Digital Output Relays two at terminals 14 16 shown in powered state with drive faulted See pages 1 17 Select Source to Activate Parameters 38...

Page 31: ...rence Switching between available sources while the drive is running is not available Digital inputs programmed as Speed Sel 1 2 3 and the HIM Auto Manual function see above do not affect the active torque reference when the drive is in Vector Control Mode Reference Control 1 To access Preset Speed 1 set parameter 090 or 093 to Preset Speed 1 Default Speed Ref B Sel Parameter 093 Preset Speed 2 Pa...

Page 32: ...e auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or 2 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital I...

Page 33: ...Not be used between the input of the drive and a common DC bus without the use of an external precharge device 2 If drives with internal precharge Frames 0 6 are used with a disconnect switch to the common bus then a an auxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameter 361 366 must be set to option 30 Precharge Enable This provi...

Page 34: ...lled in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended PowerFlex drives may cause radio frequency interference if us...

Page 35: ...ing the drive 3 Grounding as described on page 1 4 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or better metal conduit or equivalent attenuation 5 All shielded cables should terminate with the proper shielded connector 6 Conditions in Table 1 I Table 1 I PowerFlex 700 EN61800 3 EMC Compatibility Frame Second Environment Industrial 1 2 External ...

Page 36: ...1 26 Installation Wiring Notes ...

Page 37: ...ly 5 seconds until commands are recognized including the Stop key For information on See page Prepare For Drive Start Up 2 1 Status Indicators 2 2 Start Up Routines 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 ATTENTION Power must be applied to the drive to perform the following start up procedure Some of the voltages present are at incoming line potential To avoid electric sho...

Page 38: ...3 0 Sel Jog Alt POWER STS PORT MOD NET A NET B Exp Param S M A R T Exit Lang Auto Man Remove HOT surfaces can cause severe burns CAUTION Frames 0 1 Frames 2 3 Name Color State Description PWR Power Green Steady Illuminates when power is applied to the drive STS Status Green Flashing Drive ready but not running and no faults are present Steady Drive running no faults are present Yellow See page 4 1...

Page 39: ...Previous programming may affect the drive status and operation when power is applied If the I O Cassette has been changed a Reset Defaults operation must be performed Figure 2 2 Start Up Menu 1 During Motor Tests and tuning procedures the drive may modify certain parameter values for proper Start Up operation These values are then reset to their original values when Start Up is complete The affect...

Page 40: ...o questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Running S M A R T Start Step Key s Example LCD Displays 1 Press ALT and then Esc S M A R T The S M A R T start screen appears 2 View and change parameter values as desired For HIM information see Appendix B 3 Press Esc to exit the S M A R T sta...

Page 41: ...splay a text message for each item Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presente...

Page 42: ...l drive is stopped Parameter only displayed when Motor Cntl Sel is set to 4 Parameter Name Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Options Lists the value assigned at the factory Read Only no default Displays the programming selecti...

Page 43: ...according to the selection made with Motor Cntl Sel For example if FVC Vector is selected the parameters associated solely with other operations such as Volts per Hertz or Sensorless Vector will be hidden Refer to pages 3 4 and 3 5 File Group Parameter Order This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into files Each file is d...

Page 44: ... Ref Lo 098 Pulse Input Ref 099 Discrete Speeds Jog Speed 1 100 Preset Speed 1 7 101 107 Jog Speed 2 108 Dynamic Control Ramp Rates Accel Time 1 140 Accel Time 2 141 Decel Time 1 142 Decel Time 2 143 S Curve 146 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Modes Stop Brk Mode A 155 Stop Brk Mode B 156 DC Brk Lvl Sel 157 DC Brake Level 158 DC Brake Time 159 Bus Reg Mode A 161 Bus ...

Page 45: ... 421 Pulse In Scale 422 Encoder Z Chan 423 Speed Command Spd Mode Limits Speed Units 079 Feedback Select 080 Minimum Speed 081 Maximum Speed 082 Overspeed Limit 083 Skip Frequency 1 084 Skip Frequency 2 085 Skip Frequency 3 086 Skip Freq Band 087 Speed Torque Mod 088 Rev Speed Limit 454 Speed References Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092 Speed Ref B Sel 093 Speed Ref B Hi 09...

Page 46: ...lr Owner 295 MOP Owner 296 Local Owner 297 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 317 Security Port Mask Act 595 Write Mask Cfg 596 Write Mask Act 597 Logic Mask 276 Logic Mask Act 598 Inputs Outputs Analog Inputs Anlg In Config 320 Anlg In Sqr Root 321 Analog In1 2 Hi 322 325 Analog In1 2 Lo 323 326 Analog In1 2 Loss 324 327 Analog Outputs Anlg Out Config 340 Anlg Out Absolut 341 Anal...

Page 47: ...ental voltage component Default Min Max Units Read Only Drive Rating 2 2 0 1 Amps 006 Output Voltage Output voltage present at terminals T1 T2 T3 U V W Default Min Max Units Read Only 0 0 Drive Rated Volts 0 1 VAC 007 Output Power Output power present at T1 T2 T3 U V W Default Min Max Units Read Only 0 0 Drive Rated kW 2 0 1 kW 008 Output Powr Fctr Output power factor Default Min Max Units Read On...

Page 48: ...RPM 079 023 Speed Reference Summed value of ramped speed process PI and droop When FVC Vector mode is selected droop will not be added Default Min Max Units Read Only 400 0 Hz 24000 0 RPM 0 1 Hz 0 1 RPM 079 024 Commanded Torque Final torque reference value after limits and filtering are applied Percent of motor rated torque Default Min Max Units Read Only 800 0 0 1 053 025 Speed Feedback Displays ...

Page 49: ...eplate rated volts Default Min Max Units Based on Drive Rating 0 0 Rated Volts 0 1 VAC 042 Motor NP FLA Set to the motor nameplate rated full load amps Default Min Max Units Based on Drive Rating 0 0 Rated Amps 2 0 1 Amps 047 048 043 Motor NP Hertz Set to the motor nameplate rated frequency Default Min Max Units Based on Drive Cat No 5 0 400 0 Hz 0 1 Hz 044 Motor NP RPM Set to the motor nameplate ...

Page 50: ...nt references and accel decel rates Typical applications include non motor loads or power supplies Important FVC Vector mode requires autotuning of the motor Being coupled to the load will determine inertia preferably lightly loaded Total Inertia parameter 450 will have to be estimated if uncoupled for tuning of the speed loop or separately adjust Ki and Kp parameters 445 446 Default Options 0 0 1...

Page 51: ...a calculated time period based on motor nameplate data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration Default Options 0 0 1 Manual Manual Automatic 053 058 058 Flux Up Time Sets the amount of time the drive will use to try and achieve full motor stator flux When a Start command is issued DC current at current limit level is used to build stator flux before...

Page 52: ...ion of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important If using rotate tune for Sensrls Vect mode the motor should be uncoupled from the load or results may not be valid With FVC Vector either a coupled or uncoupled load will produce valid results Calculate 3 This setting uses motor na...

Page 53: ... Torque Ref B Sel Selects the source of the external torque reference to the drive How this reference is used is dependent upon Speed Torque Mod 1 See Appendix B for DPI port locations Default Options 1 24 0 1 2 3 17 18 22 23 24 25 28 29 Torque Stpt1 Disabled Torque Stpt1 Analog In 1 Analog In 2 Reserved DPI Port 1 5 1 Reserved Disabled Scale Block1 4 Torque Stpt2 053 428 432 Torque Ref A Hi Torqu...

Page 54: ...Hertz 069 Start Acc Boost Sets the voltage boost level for starting and acceleration when Custom V Hz mode is selected Refer to parameter 083 Overspeed Limit Default Min Max Units Based on Drive Rating 0 0 Motor NP Volts x 0 25 0 1 VAC 053 070 070 Run Boost Sets the boost level for steady state or deceleration when Fan Pmp V Hz or Custom V Hz modes are selected See parameter 083 Overspeed Limit De...

Page 55: ...mproved operation in FVC Vector mode PPR should be 64 x motor poles Default Min Max Units 1024 PPR 2 20000 PPR 1 PPR 414 Enc Position Fdbk Displays raw encoder pulse count For single channel encoders this count will increase per rev by the amount in Encoder PPR For quadrature encoders this count will increase by 4 times the amount defined in Encoder PPR Default Min Max Units Read Only 2147483647 1...

Page 56: ...arest marker pulse off of the home limit switch Default Options 0 0 1 2 3 Pulse Input Pulse Input Pulse Check Marker Input Marker Check File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related Input Pulse Rate Hz Desired Cmd Hz Input Pulse Rate Hz Desired Cmd RPM x 120 Motor Poles for Hz Pulse In Scale for RPM Pulse In Scale File Group No Parameter Name Descript...

Page 57: ... 0 Hz volt class Motor NP RPM 5 0 400 0 Hz 75 0 24000 0 RPM 0 1 Hz 0 1 RPM 055 079 083 091 094 202 083 Overspeed Limit Sets the incremental amount of the output frequency above Maximum Speed allowable for functions such as slip compensation Maximum Speed Overspeed Limit must be Maximum Freq Default Min Max Units 10 0 Hz 300 0 RPM 0 0 20 0 Hz 0 0 600 0 RPM 0 1 Hz 0 1 RPM 055 079 082 084 085 086 Ski...

Page 58: ... when the torque reference and the torque generated from the speed regulator are compared Sum Torq Spd 5 selects the sum of the torque reference and the torque generated from the speed regulator Absolute Min 6 selects the smallest absolute algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared Pos Spd Prof 7 drive operates as a speed or ...

Page 59: ...eed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Default Min Max Units Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 079 082 092 Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Default Min Max Units 0 0 Maximum Speed 0 1 Hz 0 01 RPM 079 081 093 Speed Ref B Sel See Speed Ref A Sel Default ...

Page 60: ...he pulse input value as seen at terminals 5 and 6 of the Encoder Terminal Block if Encoder Z Chan parameter 423 is set to Pulse Input Default Min Max Units Read Only 420 0 Hz 25200 0 RPM 0 1 Hz 0 1 RPM Discrete Speeds 100 Jog Speed 1 Sets the output frequency when Jog Speed 1 is selected Default Min Max Units 10 0 Hz 300 0 RPM Maximum Speed 0 1 Hz 1 RPM 079 101 102 103 104 105 106 107 Preset Speed...

Page 61: ...nable and tune the Slip Compensation Regulator In order to allow the regulator to control drive operation parameter 080 Speed Mode must be set to 1 Slip Comp 121 Slip RPM FLA Sets the amount of compensation to drive output at motor FLA If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Value may be changed by Autotune when Encoder is selected in ...

Page 62: ...ult Options 0 0 1 2 3 6 7 8 9 10 11 17 18 22 23 24 25 28 29 36 PI Setpoint PI Setpoint Analog In 1 Analog In 2 Reserved Pulse In Encoder MOP Level Master Ref Preset Spd1 7 DPI Port 1 5 Reserved Scale Block 1 4 Preset1 7 Volt 1 Voltage Cmd 1 024 124 thru 138 File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 0 0 0 0 0 0 0 0 0 0 x x x x x 10 0 1 2 3 4 5 6 ...

Page 63: ...omponent to reach 100 of PI Error Meter Not functional when the PI Hold bit of PI Control 1 enabled Default Min Max Units 2 00 Secs 0 00 100 00 Secs 0 01 Secs 124 thru 138 130 PI Prop Gain Sets the value for the PI proportional component PI Error x PI Prop Gain PI Output Default Min Max Units 1 0 0 00 100 00 0 01 124 thru 138 131 PI Lower Limit Sets the lower limit of the PI output Default Min Max...

Page 64: ...fault Min Max Units 0 0 Radians 0 0 240 0 Radians 0 1 Radians 137 459 PI Deriv Time Refer to formula below Default Min Max Units 0 00 Secs 0 00 100 00 Secs 0 01 Secs 460 PI Reference Hi Scales the upper value of PI Reference Sel of the source Default Min Max Units 100 0 100 0 0 1 461 PI Reference Lo Scales the lower value of PI Reference Sel of the source Default Min Max Units 100 0 100 0 0 1 462 ...

Page 65: ...une is performed Typically manual adjustment of this parameter is needed only if system inertia cannot be determined through an autotune Speed Desired BW is set to 0 when a manual adjustment is made to this parameter Default Min Max Units 6 3 0 0 200 0 0 1 053 447 Kf Speed Loop Controls the feed forward gain of the speed regulator Setting the Kf gain greater than zero reduces speed feedback oversh...

Page 66: ...ed FV FV File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related DYNAMIC CONTROL Ramp Rates 140 141 Accel Time 1 Accel Time 2 Sets the rate of accel for all speed increases Default Min Max Units 10 0 Secs 10 0 Secs 0 0 3600 0 Secs 0 1 Secs 142 143 146 361 142 143 Decel Time 1 Decel Time 2 Sets the rate of decel for all speed decreases Default Min Max Units 10 0...

Page 67: ...erating may occur at higher carrier frequencies For derating information refer to the PowerFlex Reference Manual Important If parameter 053 Motor Cntl Sel is set to FVC Vector the drive will run at 2 kHz when operating below 6 Hz Default Min Max Units 4 kHz 2 kHz Frames 4 6 600 690VAC 2 10 kHz 2 4 8 10 kHz 152 Droop RPM FLA Selects amount of droop that the speed reference is reduced when at full l...

Page 68: ...e current level injected into the motor when DC Brake is selected as a stop mode This also sets the braking current level when Fast Stop is selected The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications Refer to the PowerFlex Reference Manual Default Min Max Units Rated Amps 0 Rated Amps 1 5 Equation yi...

Page 69: ...ic brake resistor is connected to the drive Bus Reg Mode A B must be set to either option 2 3 or 4 Default Options 0 0 1 2 None Internal Res External Res None 161 162 164 Bus Reg Kp Proportional gain for the bus regulator Used to adjust regulator response Default Min Max Units 1500 0 10000 1 165 Bus Reg Kd Derivative gain for the bus regulator Used to control regulator overshoot Default Min Max Un...

Page 70: ...in FVC Vector mode when using an encoder Default Options 0 0 1 Disabled Disabled Enabled 170 170 Flying StartGain Sets the response of the flying start function Important Lower gain may be required for permanent magnet motors Default Min Max Units 4000 20 32767 1 169 174 Auto Rstrt Tries Sets the maximum number of times the drive attempts to reset a fault and restart Default Min Max Units 0 0 9 1 ...

Page 71: ...alog In x Loss File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related ATTENTION Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the information below and in Append...

Page 72: ...183 183 Sleep Time Defines the amount of time at or below Sleep Level before a Stop is issued Default Min Max Units 0 0 Secs 0 0 1000 0 Secs 0 1 Secs 182 Power Loss 177 Gnd Warn Level Sets the level at which a ground warning fault will occur Configure with Alarm Config 1 Default Min Max Units 3 0 Amps 1 0 5 0 Amps 0 1 Amps 259 184 Power Loss Mode Sets the reaction to a loss of input power Power lo...

Page 73: ...n use the percentages referenced in Power Loss Mode or a trigger point can be set for line loss detection as follows Vtrigger DC Bus Memory Power Loss Level A digital input programmed to 29 Pwr Loss Lvl is used to toggle between fixed percentages and the detection level ATTENTION Drive damage can occur if proper input impedance is not provided as explained below If the value for Power Loss Level i...

Page 74: ...a digital input Default Min Max Units 1 0 Hz s 30 0 RPM s 0 2 Maximum Freq 6 0 Maximum Freq 0 1 Hz s 0 1 RPM s Drive Memory 196 Param Access Lvl Selects the parameter display level Basic Reduced param set Advanced Full param set Default Options 0 0 1 2 Basic Basic Advanced Reserved File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 x 0 1 x x x x x x x x ...

Page 75: ...t in drive nonvolatile memory Default Options 0 0 1 2 3 Ready Ready User Set 1 User Set 2 User Set 3 198 200 Reset Meters Resets selected meters to zero Default Options 0 0 1 2 Ready Ready MWh Elapsed Time 201 Language Selects the display language when using an LCD HIM This parameter is not functional with an LED HIM Options 6 8 and 9 are Reserved Default Options 0 0 1 2 3 4 5 7 10 Not Selected No...

Page 76: ...on 206 Dyn UserSet Actv Indicates the active user set and if the operation is dynamic or normal Read Only File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 x x 0 x x x x x x x x x x x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 Bit Factory Default Bit Values D y n a m i c M o d e C t r l S o u r c e Dynamic Mode 1 Enabled 0 Disabled Ctrl Source 1 Dyn UserSe...

Page 77: ...2 Description Bits 1 Description 15 14 13 12 11 10 9 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 Ref A Auto Ref B Auto Preset 2 Auto Preset 3 Auto Preset 4 Auto Preset 5 Auto Preset 6 Auto Preset 7 Auto TB Manual Port 1 Manual Port 2 Manual Port 3 Manual Port 4 Manual Port 5 Manual Port 6 Manual Jog Ref 0 0 0 0 1 1...

Page 78: ...e c e l I n h i b t W a k i n g M o t o r T h e r m I n P h a s e L o s s L o a d L o s s G r o u n d W a r n 0 0 x 0 x x x x x x x x x x x x 26 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 1 Condition True 0 Condition False x Reserved Bit A d j V o l t R e f P r o f S e t H o m e P T C H W 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Condition False x R...

Page 79: ...tly preventing the drive from starting Read Only 215 Last Stop Source Displays the source that initiated the most recent stop sequence It will be cleared set to 0 during the next start sequence Default Options 0 1 5 6 7 8 9 10 11 12 13 Read Only Pwr Removed DPI Port 1 5 Reserved Digital In Fault Not Enabled Sleep Jog Autotune Precharge 361 362 363 364 365 366 File Group No Parameter Name Descripti...

Page 80: ...its Read Only 0 0 100 0 0 1 047 048 221 Mtr OL Trip Time Amount of time before a Drive Overload fault F64 occurs if the load condition remains constant A value of 99999 means that the drive is operating under the overload level Default Min Max Units Read Only 0 99999 1 220 224 Fault Speed Captures and displays the output speed of the drive at the time of the last fault Default Min Max Units Read O...

Page 81: ... A c t u a l D i r A c c e l e r a t i n g D e c e l e r a t i n g A l a r m F a u l t e d A t S p e e d L o c a l I D 0 L o c a l I D 1 L o c a l I D 2 S p d R e f I D 0 S p d R e f I D 1 S p d R e f I D 2 S p d R e f I D 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Condition False x Reserved Bit R e a d y A c t i v e R u n n i n g J o g g i n g S t o...

Page 82: ...bol descriptions Values Related 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Condition False x Reserved Bit D i g I n C f l c t A D i g I n C f l c t B D i g I n C f l c t C B i p o l r C f l c t M t r T y p C f l c t N P H z C f l c t M a x F r q C f l c t V H z N e g S l o p e I R V l t s R a n g F l x A m p s R a n g S p d R e f C f l c t I x o V l t ...

Page 83: ...7 Code Fault 8 Code A code that represents the fault that tripped the drive The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Default Min Max Units Read Only 0 65535 0 244 246 248 250 252 254 256 258 Fault 1 Time Fault 2 Time Fault 3 Time Fault 4 Time Fault 5 Time Fault 6 Time Fault 7 Time Fault 8 Time The time between initial drive power up and t...

Page 84: ...ays the value of the signal being sent to ScaleX In Value using a link Default Min Max Units 0 0 32767 000 0 001 477 483 489 495 Scale1 In Hi Scale2 In Hi Scale3 In Hi Scale4 In Hi Scales the upper value of ScaleX In Value Default Min Max Units 0 0 32767 000 0 001 File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 0 0 0 0 0 x 0 0 0 0 0 0 0 0 x 10 0 1 2 3...

Page 85: ... 000 0 001 480 486 492 498 Scale1 Out Lo Scale2 Out Lo Scale3 Out Lo Scale4 Out Lo Scales the lower value of ScaleX Out Value Default Min Max Units 0 0 32767 000 0 001 481 487 493 499 Scale1 Out Value Scale2 Out Value Scale3 Out Value Scale4 Out Value Value of the signal being sent out of the Universal Scale block Typically this value is used as the source of information and will be linked to anot...

Page 86: ...own is the value prior to the accel decel ramp and the corrections supplied by slip comp PI etc Default Min Max Units Read Only 2147483647 1 273 Drive Ramp Rslt Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc Default Min Max Units Read Only 2147483...

Page 87: ... 24 25 Speed Fdbk 2 Output Freq Command Spd Output Amps Torque Amps Flux Amps Output Power Output Volts DC Bus Volts PI Reference 1 PI Feedback PI Error PI Output Motor OL Drive OL CommandedTrq MtrTrqCurRef 1 Speed Ref Speed Fdbk 2 Pulse In Ref 1 Reserved Scale Block1 4 1 Param Cntl SpdFb NoFilt Masks Owners 276 Logic Mask Determines which ports can control the drive when Write Mask Act bit 15 is ...

Page 88: ...ontrols which adapters can issue MOP commands to the drive See Logic Mask 288 thru 297 285 Local Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped See Logic Mask 288 thru 297 288 Stop Owner Adapters that are presently issuing a valid stop command Read Only 276 thru 285 289 Star...

Page 89: ...e control of all drive logic functions If an adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running See Stop Owner 276 thru 285 Datalinks 300 301 Data In A1 Link A Word 1 Data In A2 Link A Word 2 Parameter number whose value will be written from a communications device data...

Page 90: ...nly become effective when power is cycled the drive is reset or bit 15 of Write Mask Actv transitions from 1 to 0 597 Write Mask Act Read Only Status of write access for DPI ports When bit 15 is set network security is controlling the write mask instead of Write Mask Cfg File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 1 1 1 1 1 1 x x x x x x x x x 0 10 ...

Page 91: ...P o r t 3 D P I P o r t 4 D P I P o r t 5 1 1 1 x 1 1 x x x x x x x x x 0 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Control Permitted 0 Control Masked x Reserved Bit Factory Default Bit Values D i g i t a l I n D P I P o r t 1 D P I P o r t 2 D P I P o r t 3 D P I P o r t 4 D P I P o r t 5 S e c u r i t y File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related IN...

Page 92: ...tected Signal loss is defined as an analog signal less than 1V or 2mA The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1 5V or 3mA Default Options 0 0 0 1 2 3 4 5 6 Disabled Disabled Disabled Fault Hold Input Set Input Lo Set Input Hi Goto Preset1 Hold OutFreq 091 092 Analog Outputs 340 Anlg Out Config Selects the mode for the analog o...

Page 93: ...ace of the default 800 Default Min Max Units 0 0 Analog Out1 Sel 0 01 File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 1 Refer to Option Definitions on page 3 54 Options Analog Out1 Lo Value Analog Out1 Hi Value Param 341 Signed Param 341 Absolute 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 24 25 Output Freq Command Spd Output Amps Torque Amp...

Page 94: ...11 361 MOP Dec Decrements speed reference as long as input is closed 361 MOP Inc Increments speed reference as long as input is closed 361 MtrTrqCurRef Torque producing current reference 342 Param Cntl Parameter controlled analog output allows PLC to control analog outputs through data links Set in AnlgX Out Setpt parameters 377 378 342 Param Cntl Parameter controlled digital output allows PLC to ...

Page 95: ...ttention statement on page 3 31 continued Default Default Default Default Default Default Options 4 5 18 15 16 17 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 56 57 Stop CF Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable 7 9 Clear Faults CF 3 Aux Fault Stop CF 9 Start 4 8 Fwd Rev...

Page 96: ...formation Digital Outputs 379 Dig Out Setpt Sets the digital output value from a communication device Example Set Data In B1 to 379 The first three bits of this value will determine the setting of Digital Outx Sel which should be set to 30 Param Cntl 380 File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related 0 0 x 0 x x x x x x x x x x x x 10 0 1 2 3 4 5 6 7 8...

Page 97: ...ard Run Reverse Run Auto Restart Powerup Run At Speed 2 At Freq 3 At Current 3 At Torque 3 At Temp 3 At Bus Volts 3 At PI Error 3 DC Braking Curr Limit Economize Motor Overld Power Loss Input 1 6 Link PI Enable PI Hold Drive Overload Param Cntl 2 Mask 1 AND Mask 1 OR Prof At Pos Prof Enabled Prof Running Prof Holding Prof At Home ProfComplete Prof Homing Prof Dwell Prof Batch Prof Step1 16 381 385...

Page 98: ...16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 PI Config PI Config PI Status Drive Sts 1 Drive Sts 2 DriveAlarm1 DriveAlarm2 StartInhibit DigIn Status DrvSts1Flt DrvSts2Flt AlrmSts1Flt AlrmSts2Flt LogicCmdRslt Stop Owner Start Owner Jog Owner Dir Owner Ref Owner Accel Owner Decel Owner FltRst Owner MOP Owner Local Owner Limit Status PortMaskAct WriteMaskAct LogicMaskAct TorqProvCnfg TorqProvSet T...

Page 99: ... 2 for symbol descriptions Values Related APPLICATIONS Torque Proving 600 TorqProve Cnfg Enables disables torque brake proving feature When Enabled Digital Out1 Sel becomes the brake control Note this value is not changed when parameters are reset to factory defaults page 3 35 Option Descriptions Enable Enables TorqProve features Encoderless Enables encoderless operation bit 0 must also be enabled...

Page 100: ...w Float Tolerance before the brake is set Not used in Encoderless TorqProve mode Default Min Max Units 5 0 Secs 0 1 500 0 Secs 0 1 Secs 606 Float Tolerance Sets the frequency level where the float timer starts Also sets the frequency level where the brake will be closed in Encoderless TorqProve mode Default Min Max Units 0 2 Hz 6 0 RPM 0 1 5 0 Hz 3 0 150 0 RPM 0 1 Hz 0 1 RPM 607 Brk Set Time Defin...

Page 101: ...00 FtLb 0 01 FtLb 632 TorqAlarm Level Sets the level at which the Torque Alarm becomes active Default Min Max Units 0 00 FtLb 0 00 5000 00 FtLb 0 01 FtLb 633 TorqAlarm Action Sets the drive action when the Torque Alarm is exceeded Default Options 0 0 1 No Action No Action Goto Preset1 634 TorqAlarm Dwell Sets the time that the torque must exceed TorqAlarm Level before TorqAlarm Action takes place ...

Page 102: ...umps Default Options 0 0 1 2 Disable Disable Pump Jack PC Oil Well 642 Gearbox Rating Sets the gearbox rating Default Min Max Units 640 0 Kin 16 0 2560 0 Kin 0 1 Kin 643 Gearbox Sheave Sets the Sheave diameter on the Gearbox Default Min Max Units 0 25 Inch 0 25 100 00 Inch 0 01 Inch 644 Gearbox Ratio Specifies the nameplate gear ratio Default Min Max Units 1 00 1 00 40 00 0 01 645 Motor Sheave Set...

Page 103: ...dj Volt Select selection when the source is an analog input Default Min Max Units 0 0 100 0 of Drive Rated Volts 0 1 654 655 656 657 658 659 660 Adj Volt Preset 1 Adj Volt Preset 2 Adj Volt Preset 3 Adj Volt Preset 4 Adj Volt Preset 5 Adj Volt Preset 6 Adj Volt Preset 7 Provides an internal fixed voltage command value that is available as a selection for Adj Volt Select Default Min Max Units 0 0 V...

Page 104: ...ts the trim value The sign of this value will determine if trim is added or subtracted from the reference Default Min Max Units 0 0 100 0 of Drive Rated Volts 0 1 675 Adj Volt AccTime Sets the rate of voltage increase The value will be the time it takes to ramp the voltage from Min Adj Voltage to Maximum Voltage An S curve can be applied to the ramp using Adj Volt Scurve Default Min Max Units 0 0 ...

Page 105: ...atus of the profile indexer Bits 0 4 are a binary value Read Only 701 Units Traveled Number of units traveled from the home position Default Min Max Units Read Only 21474836 47 0 01 0 0 0 0 0 x x x 0 0 0 0 0 0 0 0 10 0 1 2 3 4 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14 Step 15 Step 16 0 1 1 0 0 1 1 0 0 1 1 ...

Page 106: ...he Step x Velocity value when Vel Override bit of Profile Command is set to 1 This is applicable to all step types Default Min Max Units 100 0 10 0 150 0 0 1 713 Find Home Speed Sets the speed and direction that are active when Find Home of Profile Command is active The sign of the value defines direction Forward Reverse Default Min Max Units 10 0 of Maximum Speed 50 0 of Maximum Speed 0 1 Hz 0 1 ...

Page 107: ...EncIncrBlend 5 drive ramps to Step x Velocity holds speed when at encoder position defined by Step x Value within tolerance window transition to Step x Next Param Level 8 drive ramps to Step x Velocity holds speed and compares Step x Value to Step x Dwell The sign of Step x Value determines when to transition Step x Next and compares Step x Dwell to the value specified by the parameter number in S...

Page 108: ...tep types The value is an absolute number for all encoder step types Default Min Max Units 0 0 Maximum Speed 0 1 Hz 0 1 RPM 722 732 742 752 762 772 782 792 802 812 822 832 842 852 862 872 Step 1 AccelTime Step 2 AccelTime Step 3 AccelTime Step 4 AccelTime Step 5 AccelTime Step 6 AccelTime Step 7 AccelTime Step 8 AccelTime Step 9 AccelTime Step 10 AccelTime Step 11 AccelTime Step 12 AccelTime Step ...

Page 109: ...tep 1 Value Step 2 Value Step 3 Value Step 4 Value Step 5 Value Step 6 Value Step 7 Value Step 8 Value Step 9 Value Step 10 Value Step 11 Value Step 12 Value Step 13 Value Step 14 Value Step 15 Value Step 16 Value Sets the step value used for time time blend digital input number parameter level and encoder based units Also determines the condition to move to the next step Time Time Blend 0 00 3600...

Page 110: ...t point the next step is executed Not applicable for blend type moves Default Min Max Units 10 0 Based on Step x Type 0 01 Secs If Step x Type Param Level units are the same as the parameter number specified in Step x Value 726 736 746 756 766 776 786 796 806 816 826 836 846 856 866 876 Step 1 Batch Step 2 Batch Step 3 Batch Step 4 Batch Step 5 Batch Step 6 Batch Step 7 Batch Step 8 Batch Step 9 B...

Page 111: ...tep 4 Next Step 5 Next Step 6 Next Step 7 Next Step 8 Next Step 9 Next Step 10 Next Step 11 Next Step 12 Next Step 13 Next Step 14 Next Step 15 Next Step 16 Next Sets the step number to execute after this step is complete including Step x Batch Default Min Max Units 2 1 16 1 File Group No Parameter Name Description See page 3 2 for symbol descriptions Values Related ...

Page 112: ... Data 3 9 Counts Per Unit 708 ProfSetup Status 3 66 Current Lmt Gain 149 Load Limits 3 27 Current Lmt Sel 147 Load Limits 3 26 Current Lmt Val 148 Load Limits 3 27 Current Rate Limit 154 Load Limits 3 27 Data In XX 300 307 Datalinks 3 49 Data Out XX 310 317 Datalinks 3 50 DB Resistor 647 Oil Well Pump 3 62 DB Resistor Type 163 Stop Brake Modes 3 29 DB While Stopped 145 Stop Brake Modes 3 28 DC Bra...

Page 113: ...ximum Speed 82 Spd Mode Limits 3 17 Maximum Voltage 54 Torq Attributes 3 10 Parameter Name Number Group Page Max Rod Speed 640 Oil Well Pump 3 62 Max Rod Torque 638 Oil Well Pump 3 62 MicroPos Scale 611 Torq Proving 3 61 Min Adj Voltage 661 Adjust Voltage 3 63 Minimum Speed 81 Spd Mode Limits 3 17 Min Rod Speed 639 Oil Well Pump 3 62 MOP Adj VoltRate 663 Adjust Voltage 3 63 MOP Mask 284 Masks Owne...

Page 114: ...ence 3 19 Speed Ref X Sel 90 93 Speed Reference 3 19 Speed Reference 23 Metering 3 8 Speed Units 79 Spd Mode Limits 3 16 Speed Torque Mod 88 Spd Mode Limits 3 18 Start At PowerUp 168 Restart Modes 3 30 Start Inhibits 214 Diagnostics 3 39 Start Mask 277 Masks Owners 3 47 Start Owner 289 Masks Owners 3 48 Parameter Name Number Group Page Start Acc Boost 69 Volts per Hertz 3 14 Status X Fault 227 228...

Page 115: ...mit Spd Mode Limits 3 17 84 86 Skip Frequency 1 3 Spd Mode Limits 3 17 87 Skip Freq Band Spd Mode Limits 3 18 88 Speed Torque Mod Spd Mode Limits 3 18 90 93 Speed Ref X Sel Speed Reference 3 19 91 94 Speed Ref X Hi Speed Reference 3 19 92 95 Speed Ref X Lo Speed Reference 3 19 96 TB Man Ref Sel Speed Reference 3 20 97 TB Man Ref Hi Speed Reference 3 20 98 TB Man Ref Lo Speed Reference 3 20 99 Puls...

Page 116: ... 244 Fault 1 Time Faults 3 43 245 Fault 2 Code Faults 3 43 246 Fault 2 Time Faults 3 43 247 Fault 3 Code Faults 3 43 248 Fault 3 Time Faults 3 43 Number Parameter Name Group Page 249 Fault 4 Code Faults 3 43 250 Fault 4 Time Faults 3 43 251 Fault 5 Code Faults 3 43 252 Fault 5 Time Faults 3 43 253 Fault 6 Code Faults 3 43 254 Fault 6 Time Faults 3 43 255 Fault 7 Code Faults 3 43 256 Fault 7 Time F...

Page 117: ...ZeroSpdFloatTime Torq Proving 3 60 606 Float Tolerance Torq Proving 3 60 607 Brk Set Time Torq Proving 3 60 608 TorqLim SlewRate Torq Proving 3 60 609 BrkSlip Count Torq Proving 3 61 610 Brk Alarm Travel Torq Proving 3 61 611 MicroPos Scale Torq Proving 3 61 Number Parameter Name Group Page 612 TorqProve Status Torq Proving 3 61 631 Rod Load Torque Oil Well Pump 3 61 632 TorqAlarm Level Oil Well P...

Page 118: ...3 78 Programming and Parameters Notes ...

Page 119: ...t Description Auto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 3 30 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 3 30 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resettab...

Page 120: ... when power is applied to the drive STS Status Green Flashing Drive ready but not running no faults are present Steady Drive running no faults are present Yellow See page 4 10 Flashing Drive Stopped A start inhibit condition exists the drive cannot be started Check parameter 214 Start Inhibits Flashing Drive Running An intermittent type 1 alarm condition is occurring Check parameter 211 Drive Alar...

Page 121: ...tection active Fault Red Flashing 2 4 Number in indicates flashes and associated fault 2 DC bus short Udc 2 after 20 ms Line sync failed or low line Uac 50 Unom 1 An alarm condition automatically resets when the condition no longer exists 2 A fault indicates a malfunction that must be corrected and can only be reset after cycling power Condition Display Drive is indicating a fault The LCD HIM imme...

Page 122: ...on page 3 52 1 Check parameters 2 Check for broken loose connections at inputs Anlg Cal Chksum 108 The checksum read from the analog calibration data does not match the checksum calculated Replace drive Auto Rstrt Tries 33 Drive unsuccessfully attempted to reset a fault and resume running for the programmed number of Flt RstRun Tries Enable Disable with Fault Config 1 on page 3 42 Correct the caus...

Page 123: ...d noise 2 Replace encoder Faults Cleared 52 No fault displayed Used as a marker in the Fault Queue indicating that the fault clear function was performed Flt QueueCleared 51 No fault displayed Used as a marker in the Fault Queue indicating that the clear queue function was performed FluxAmpsRef Rang 78 The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA...

Page 124: ...otor inductive impedance exceeds 25 of Motor NP Volts 1 Check for proper motor sizing 2 Check for correct programming of Motor NP Volts parameter 41 3 Additional output impedance may be required Load Loss 15 Drive output torque current is below Load Loss Level for a time period greater than Load Loss time 1 Verify connections between motor and load 2 Verify level and time requirements Motor Overlo...

Page 125: ...grounded phase 3 Replace drive Phase V to Grnd 39 Phase W to Grnd 40 Phase UV Short 41 Excessive current has been detected between these two output terminals 1 Check the motor and drive output terminal wiring for a shorted condition 2 Replace drive Phase VW Short 42 Phase UW Short 43 Port 1 5 DPI Loss 81 85 DPI port stopped communicating A SCANport device was connected to a drive operating DPI dev...

Page 126: ...ion 1 Read the Attention on page C 5 relating to the use of TorqProve with no encoder Shear Pin 63 Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 3 42 Check load requirements and Current Lmt Val setting Software Fault 88 Microprocessor handshake error Replace Main Control Board Software Fault 89 Microprocessor handshake error Replace Main Control Board SW O...

Page 127: ...lt 5 OverVoltage 41 Phase UV Short 89 Software Fault 7 Motor Overload 42 Phase VW Short 90 Encoder Quad Err 8 Heatsink OvrTemp 43 Phase UW Short 91 Encoder Loss 9 Trnsistr OvrTemp 48 Params Defaulted 92 Pulse In Loss 12 HW OverCurrent 49 Drive Powerup 93 Hardware Fault 13 Ground Fault 51 Flt QueueCleared 100 Parameter Chksum 15 Load Loss 52 Faults Cleared 101 103 UserSet Chksum 16 Motor Thermistor...

Page 128: ...ictA 17 Digital input functions are in conflict Combinations marked with a will cause an alarm Dig In ConflictB 18 A digital Start input has been configured without a Stop input or other functions are in conflict Combinations that conflict are marked with a and will cause an alarm Dig In ConflictC 19 More than one physical input has been configured to the same input function Multiple configuration...

Page 129: ...ripple has exceeded the level in Phase Loss Level IntDBRes OvrHeat 6 The drive has temporarily disabled the DB regulator because the resistor temperature has exceeded a predetermined value IR Volts Range 25 The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is not in the range of acceptable values This alarm should clear when all motor nameplate data is properly ...

Page 130: ... Digital Inx Sel Speed Ref Cflct 27 Speed Ref x Sel or PI Reference Sel is set to Reserved Start At PowerUp 4 Start At PowerUp is enabled Drive may start at any time within 10 seconds of drive powerup TB Man Ref Cflct 30 Occurs when Auto Manual is selected default for Digital In3 Sel parameter 363 and TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input may ...

Page 131: ...s Indication Corrective Action Drive is Faulted Flashing red status light Clear fault Press Stop Cycle power Set Fault Clear to 1 See page 3 42 Clear Faults on the HIM Diagnostic menu Incorrect input wiring See pages 1 19 1 20 for wiring examples 2 wire control requires Run Run Forward Run Reverse or Jog input 3 wire control requires Start and Stop inputs Jumper from terminal 25 to 26 is required ...

Page 132: ...source is being selected via remote device or digital inputs None 5 Check Drive Status 1 page 3 37 bits 12 and 13 for unexpected source selections 6 Check Dig In Status page 3 40 to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x option See page 3 55 Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x See...

Page 133: ... incorrectly wired or signal is absent None 1 Use meter to check that an analog input voltage is present 2 Check wiring See page 1 15 Positive voltage commands forward direction Negative voltage commands reverse direction Cause s Indication Corrective Action The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to excessiv...

Page 134: ... Hrs 0 214748 3647 0 08 Life Pwr Cycles 1 0 4294967295 0 09 Life MW HR Fract 2 1 0 4294967295 0 10 MW HR Frac Unit 2 1 0 4294967295 0 11 MCB Life Time 0 0001 Hrs 0 214748 3647 0 12 Raw Analog In 1 1 0 0 13 Raw Analog In 2 1 0 0 16 CS Msg Rx Cnt 1 0 65535 0 17 CS Msg Tx Cnt 1 0 65535 0 18 CS Timeout Cnt 1 0 255 0 19 CS Msg Bad Cnt 1 0 255 0 22 PC Msg Rx Cnt 1 0 65535 0 23 PC Msg Tx Cnt 1 0 65535 0 ...

Page 135: ...nstallation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code 1 Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high Pulse Freq readings Category Specification Protection Drive 200 208V 240V 380 400V 480V 600V Frames 0 4 600 690V Frames 5 6 AC Input Overvoltage Trip 285VAC 285VAC 570VAC 570VAC 716VAC 818VAC AC In...

Page 136: ...peak Sound Frame Fan Speed Sound Level Note Sound pressure level is measured at 2 meters 0 30 CFM 58 dB 1 30 CFM 59 dB 2 50 CFM 57 dB 3 120 CFM 61 dB 4 190 CFM 59 dB 5 200 CFM 71 dB 6 300 CFM 72 dB Electrical Voltage Tolerance See page C 40 for full power and operating range Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phase operation provi...

Page 137: ...rogrammable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments Intermittent Overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current Limit Capability Proactive Current Limit programmable from 20 to 16...

Page 138: ...77 98 179 208 269 368 436 698 876 967 1270 1496 1993 2255 480V 0 5 1 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 125 150 200 11 19 31 46 78 115 134 226 303 339 357 492 568 722 821 1130 1402 1711 1930 42 44 45 46 87 79 84 99 91 102 103 117 148 207 286 397 443 493 583 53 63 76 93 164 194 218 326 394 441 459 610 717 930 1107 1479 1845 2204 2512 600V 0 5 1 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 125 150...

Page 139: ...written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assign attribute 9 to continuous block transfers Refer to the...

Page 140: ...e Decel Time 2 11 Use Present Time x x x Reference Select 3 000 No Command 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 Ref 4 Preset 4 101 Ref 5 Preset 5 110 Ref 6 Preset 6 111 Ref 7 Preset 7 x MOP Decrement 0 Not Decrement 1 Decrement 1 A 0 Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts as a momentary...

Page 141: ... No Alarm 1 Alarm x Fault 0 No Fault 1 Fault x At Speed 0 Not At Reference 1 At Reference x x x Local Control 1 000 Port 0 TB 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Reserved 111 No Local x x x x Reference Source 0000 Ref A Auto 0001 Ref B Auto 0010 Preset 2 Auto 0011 Preset 3 Auto 0100 Preset 4 Auto 0101 Preset 5 Auto 0110 Preset 6 Auto 0111 Preset 7 Auto 1000 Term Blk Manual 1...

Page 142: ...desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen IEC BS88 British Standard Parts 1 2 1 EN60269 1 Parts 1 2 type gG or equivalent should be used UL UL Class CC T RK1 or J must be used Circuit Breakers The non fuse listings in the following tables incl...

Page 143: ...B022 1 7 5 5 4 50 23 0 8 3 25 3 27 8 38 30 50 30 100 100 30 M C2E C25 M D8E C25 M F8E C25 CMN 2500 20BB028 2 10 7 5 4 50 29 6 10 7 32 2 38 50 6 40 70 40 125 125 50 M F8E C32 CMN 4000 20BB042 3 15 10 4 50 44 5 16 0 48 3 53 1 72 5 60 100 60 175 175 70 M F8E C45 CMN 6300 20BB052 3 20 15 4 50 51 5 17 1 56 64 86 80 125 80 200 200 100 CMN 6300 20BB070 4 25 20 4 50 72 25 9 78 2 93 124 90 175 90 300 300 1...

Page 144: ...6 20BB022 1 7 5 5 4 50 19 9 8 3 22 24 2 33 25 50 25 80 80 30 M C2E C25 M D8E C25 M F8E C25 CMN 2500 20BB028 2 10 7 5 4 50 25 7 10 7 28 33 44 35 60 35 100 100 50 M F8E C32 CMN 4000 20BB042 3 15 10 4 50 38 5 16 0 42 46 2 63 50 90 50 150 150 50 M F8E C45 CMN 6300 20BB052 3 20 15 4 50 47 7 19 8 52 63 80 60 100 60 200 200 100 CMN 6300 20BB070 4 25 20 4 50 64 2 26 7 70 78 105 90 150 90 275 275 100 CMN 9...

Page 145: ...0BC022 1 11 7 5 4 50 20 6 14 3 22 24 2 33 30 45 30 80 80 30 M C2E C25 M D8E C25 M F8E C25 20BC030 2 15 11 4 50 28 4 19 7 30 33 45 35 60 35 120 120 50 M F8E C32 20BC037 2 18 5 15 4 50 35 0 24 3 37 45 60 45 80 45 125 125 50 M F8E C45 20BC043 3 22 18 5 4 50 40 7 28 2 43 56 74 60 90 60 150 150 60 20BC056 3 30 22 4 50 53 36 7 56 64 86 70 125 70 200 200 100 20BC072 3 37 30 4 50 68 9 47 8 72 84 112 90 15...

Page 146: ...20BD022 1 15 10 4 50 19 9 16 6 22 24 2 33 25 50 25 80 80 30 M C2E C25 M D8E C25 M F8E C25 CMN 2500 20BD027 2 20 15 4 50 24 8 20 6 27 33 44 35 60 35 100 100 50 M F8E C32 CMN 4000 20BD034 2 25 20 4 50 31 2 25 9 34 40 5 54 40 70 40 125 125 50 M F8E C45 CMN 4000 20BD040 3 30 25 4 50 36 7 30 5 40 51 68 50 90 50 150 150 50 M F8E C45 CMN 4000 20BD052 3 40 30 4 50 47 7 39 7 52 60 80 60 110 60 200 200 70 C...

Page 147: ... D8E C10 M F8E C10 20BE017 1 15 10 4 50 15 4 16 0 17 18 7 25 5 20 40 20 60 50 20 M C2E C16 M D8E C16 M F8E C16 20BE022 2 20 15 4 50 20 2 21 0 22 25 5 34 30 50 30 80 80 30 M C2E C25 M D8E C25 M F8E C25 CMN 2500 20BE027 2 25 20 4 50 24 8 25 7 27 33 44 35 60 35 100 100 50 M F8E C25 CMN 2500 20BE032 3 30 25 4 50 29 4 30 5 32 40 5 54 40 70 40 125 125 50 M F8E C32 CMN 4000 20BE041 3 40 30 4 50 37 6 39 1...

Page 148: ...otor Protector may vary See publication 140M SG001B EN P 8 Maximum allowable rating by US NEC Exact size must be chosen for each installation 9 UL Type 12 IP54 flange mount heatsink ambient temperature rating is 40 C ambient of unprotected drive portion inside enclosure is 55 C Drive Catalog Number Frame kW Rating PWM Freq Temp Input Ratings Output Amps Dual Element Time Delay Fuse Non Time Delay ...

Page 149: ...7 9 30 33 45 60 BUSSMANN_JKS 60 20BC037 2 18 5 15 40 9 22 1 37 45 60 80 BUSSMANN_JKS 80 20BC043 3 22 18 5 47 5 25 7 43 56 74 90 BUSSMANN_JKS 90 20BC056 3 30 22 61 9 33 4 56 64 86 110 BUSSMANN_JKS 110 20BC072 3 37 30 80 5 43 5 72 84 112 150 BUSSMANN_JKS 150 20BC085 4 45 95 1 51 3 85 94 128 200 BUSSMANN_JKS 200 37 80 5 43 5 72 108 144 150 BUSSMANN_JKS 150 20BH105 1 1 Also applies to P voltage class ...

Page 150: ...MANN_JKS 45 20BD027 2 20 15 28 9 18 8 27 33 44 60 BUSSMANN_JKS 60 20BD034 2 25 20 36 4 23 6 34 40 5 54 70 BUSSMANN_JKS 70 20BD040 3 30 25 42 9 27 8 40 51 68 80 BUSSMANN_JKS 80 20BD052 3 40 30 55 7 36 1 52 60 80 100 BUSSMANN_JKS 100 20BD065 3 50 40 69 7 45 4 65 78 104 150 BUSSMANN_JKS 150 20BR077 1 1 Also applies to J voltage class 4 60 84 5 54 7 77 85 116 150 BUSSMANN_JKS 150 50 67 9 45 4 65 98 13...

Page 151: ...re burns CAUTION Frame 1 A B C D E Weight 2 kg lbs Drive Drive Packaging 0 110 0 4 33 336 0 13 23 200 0 7 87 80 0 3 15 320 0 12 60 5 22 11 5 8 16 18 1 135 0 5 31 336 0 13 23 200 0 7 87 105 0 4 13 320 0 12 60 7 03 15 5 9 98 22 2 222 0 8 74 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 12 52 27 6 15 20 33 5 3 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 18 55 40 9 22 68 50 1 Refer to Tab...

Page 152: ...E 8 0 0 31 B 7 0 0 28 dia 7 0 0 28 3 Places A D 15 0 0 59 Lifting Holes 4 Places Frame 1 A Max B C Max D E Approx Weight 2 kg lbs Drive Drive Packaging 4 220 0 8 66 758 8 29 87 201 7 7 94 192 0 7 56 738 2 29 06 24 49 54 0 29 03 64 0 1 Refer to Table A I for frame information 2 Weights include HIM and Standard I O ...

Page 153: ... C Lifting Holes 4 Places 12 7 0 50 Dia Frame 1 A Max B C Max D E Approx Weight 2 kg lbs Drive Drive Packaging 5 308 9 12 16 644 5 25 37 3 275 4 10 84 225 0 8 86 625 0 24 61 37 19 82 0 49 50 109 0 1 Refer to Table A I for frame information 2 Weights include HIM and Standard I O Add 2 70 kg 6 0 lbs for the 20BC140 drive 3 When using the supplied junction box 100 HP drives Only add an additional 45 ...

Page 154: ...ail 18 0 0 71 8 5 0 33 49 6 1 95 Frame 1 A Max B C Max D E Approx Weight 2 kg lbs Drive Drive Packaging 6 403 9 15 90 850 0 33 46 275 5 10 85 300 0 11 81 825 0 32 48 71 44 157 5 3 100 9 222 0 3 1 Refer to Table A I for frame information 2 Weights include HIM and Standard I O Add 13 60 kg 30 0 lbs for the following drives 20BB260 20BC260 and 20BD248 3 Add an additional 3 6 kg 8 00 lbs for 200 HP dr...

Page 155: ...55 0 2 17 75 0 2 95 35 0 1 38 22 2 0 87 Dia 4 Places 185 0 7 28 133 3 5 25 187 6 7 39 25 5 1 00 70 0 2 76 43 0 1 69 96 0 3 78 75 9 2 99 108 5 4 27 67 5 2 66 47 5 1 87 87 5 3 44 22 2 0 87 Dia 3 Places 28 6 1 13 Dia 185 1 7 29 162 3 6 39 39 3 1 55 57 2 2 25 72 7 2 86 106 0 4 17 139 4 5 49 177 4 6 98 167 5 6 59 156 9 6 18 150 9 5 94 184 8 7 28 157 5 6 20 112 1 4 41 22 4 0 88 Dia 2 Places 28 7 1 13 Di...

Page 156: ...6 22 2 0 87 Dia 28 7 1 13 Dia 2 Places 37 3 1 47 Dia 2 Places 66 0 2 60 94 7 3 73 105 3 4 15 130 0 5 12 186 0 7 32 22 7 0 89 29 0 1 14 127 7 5 03 160 1 6 30 165 1 6 50 184 5 7 26 28 7 1 13 Dia 2 Places 46 7 1 84 Dia 2 Places 34 9 1 37 Dia 2 Places Vent Plate 54 1 2 13 Dia 2 Places 47 0 1 85 Dia 2 Places 28 7 1 13 Dia 2 Places 26 8 1 06 36 8 1 45 50 7 2 00 141 9 5 59 105 1 4 14 157 9 6 21 177 9 7 0...

Page 157: ... 241 9 9 52 45 0 1 77 85 0 3 35 93 2 3 67 104 0 4 09 150 0 5 91 215 0 8 46 255 0 10 04 28 0 1 10 22 2 0 87 Dia 2 Places 62 7 2 47 Dia 2 Places 34 9 1 37 Dia 2 Places 96 0 3 78 153 5 6 04 184 3 7 26 188 5 7 42 223 5 8 80 241 9 9 52 44 0 1 73 66 4 2 61 31 9 1 26 42 6 1 68 128 0 5 04 232 3 9 15 28 0 1 10 22 2 0 87 Dia 2 Places 62 7 2 47 Dia 2 Places Removable Junction Box 34 9 1 37 Dia ...

Page 158: ...s 116 6 4 59 148 5 5 85 222 3 8 75 242 0 9 53 219 0 8 62 185 4 7 30 151 8 5 98 52 1 2 05 69 1 2 72 130 1 5 12 280 1 11 03 330 1 13 00 230 1 9 06 47 1 1 85 45 6 1 80 56 2 2 21 Removable Junction Box 22 2 0 87 Dia 4 Places 62 7 2 47 Dia 3 Places 34 9 1 37 Dia 3 Places ...

Page 159: ...GS WIRE RANGE 14 1 0 AWG 2 5 50 MM2 TORQUE 32 IN LB 3 6 N M STRIP LENGTH 0 67 IN 17 MM BRAKE TERMINAL RATINGS WIRE RANGE 6 1 0 AWG 18 35 MM2 TORQUE 44 IN LB 5 N M STRIP LENGTH 0 83 IN 21 MM GROUND TERMINAL RATINGS PE OUTPUT INPUT AC 300 VDC EXT PWR SPLY TERM PS PS WIRE RANGE 22 10 AWG 0 5 4 MM2 TORQUE 5 3 IN LB 0 6 N M STRIP LENGTH 0 35 IN 9 MM DANGER DANGER RISK OF ELECTRIC SHOCK AND DEATH FIELD ...

Page 160: ...4 GA 1 9 Steel Mounting Surface Deburr Pilot Holes and Drive Cutout 1019 0 40 12 Cutout 1039 0 40 91 1026 5 40 41 948 5 37 34 870 5 34 27 792 5 31 20 714 5 28 13 636 5 25 06 558 5 21 99 480 5 18 92 402 5 15 85 324 5 12 78 246 5 9 71 168 5 6 63 90 5 3 56 12 5 0 49 59 0 2 32 131 0 5 16 203 0 7 99 275 0 10 83 347 0 13 66 419 0 16 50 478 0 18 82 10 0 0 39 ...

Page 161: ...5 20 15 18 5 15 25 20 25 20 3 15 10 22 18 5 30 25 30 25 20 15 30 22 40 30 40 30 37 30 50 40 50 40 4 25 20 45 37 60 50 60 50 30 25 5 40 30 55 45 75 60 75 60 45 37 5 50 40 75 55 100 75 100 75 55 45 75 55 90 75 6 60 50 90 75 125 100 125 100 110 90 75 60 110 90 150 125 150 125 132 110 132 110 200 150 Frame DC Input 540V 650V ND HP HD HP ND HP HD HP 0 0 5 0 33 1 0 75 2 1 5 3 2 5 3 7 5 5 1 0 37 0 25 10 ...

Page 162: ...A 28 Supplemental Drive Information Notes ...

Page 163: ...tions B 2 Removing Installing the HIM B 8 External and Internal Connections No Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port DPI Port 5 Cable connection for communications adapter BR1 BR2 DC DC PE U T1 V T2 W T3 R L1 S L2 T L3 Optiona...

Page 164: ...0 Hz Main Menu Diagnostics Parameter Device Select ALT Functions ALT Key and then Performs this function S M A R T Displays the S M A R T screen View Allows the selection of how parameters will be viewed or detailed information about a parameter or component Lang Displays the language selection screen Auto Man Switches between Auto and Manual Modes Remove Allows HIM removal without causing a fault...

Page 165: ... Memory Storage Him CopyCat Device User Sets Reset To Defaults Device HIM Device HIM Delete HIM Set Introduction PowerFlex 700 Connected DPI Devices Device Select Parameter Preferences Drive Identity Change Password User Dspy Lines User Dspy Time User Dspy Video Reset User Dspy Contrast FGP File File 1 Name File 2 Name File 3 Name FGP Group Group 1 Name Group 2 Name Group 3 Name FGP Parameter Para...

Page 166: ...on and hardware series of components HIM Version View the firmware version and hardware series of the HIM Option Description HIM Copycat Device HIM Device HIM Save data to a HIM set load data from a HIM set to active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User set to active drive memory or name a User set Reset To Defaults Restore the drive to it...

Page 167: ...ress Enter to select a file The groups in the file are displayed under it 5 Repeat steps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlight...

Page 168: ...source data to a destination parameter value that is also floating point Establishing A Link Linking Parameters Step Key s Example Displays 1 Select a valid destination parameter see Table B B to be linked refer to page B 5 The parameter value screen will appear 2 Press Enter to edit the parameter The cursor will move to the value line 3 Press ALT and then View Sel Next press the Up or Down Arrow ...

Page 169: ...75 Auto Rstrt Delay 180 Wake Level 181 Wake Time 182 Sleep Level 183 Sleep Time 185 Power Loss Time 186 Power Loss Level 321 Anlg In Sqr Root 322 Analog In1 Hi 323 Analog In1 Lo 324 Analog In1 Loss 325 Analog In2 Hi 326 Analog In2 Lo 327 Analog In2 Loss 343 Analog Out1 Hi 344 Analog Out1 Lo 346 Analog Out2 Hi 347 Analog Out2 Lo 381 Dig Out1 Level 382 Dig Out1 OnTime 383 Dig Out1 OffTime 385 Dig Ou...

Page 170: ...maining control device a fault will occur Removing Installing the HIM Step Key s Example Displays To remove the HIM 1 Press ALT and then Enter Remove The Remove HIM confirmation screen appears 2 Press Enter to confirm that you want to remove the HIM 3 Remove the HIM from the drive To install HIM 1 Insert into drive or connect cable ALT Remove Op Intrfc Press Enter to Disconnect Op Intrfc Port 1 Co...

Page 171: ...oltage Adjustable Voltage is enabled in Motor Cntl Sel parameter 053 by selecting 5 Adj Voltage In this mode current limit will now reduce voltage instead of frequency when the threshold is reached Aggressive ramp rates on the voltage command should be avoided to minimize nuisance overcurrent trips For information on See page For information on See page Adjustable Voltage Operation C 1 Power Loss ...

Page 172: ...led or 1 Reduce CLim Trim Function The trim function can be used with the Adjustable Voltage mode The value of the selection in Adj Volt TrimSel parameter 669 is summed with the value of Adj Volt Select parameter 651 Scaling of the trim function is controlled with Adj Volt Trim parameter 672 When the sign of Adj Volt Trim is negative the value selected in Adj Volt TrimSel is subtracted from the re...

Page 173: ...pplication Notes C 3 Figure C 1 External Brake Resistor Circuitry External Brake Resistor Power On R L1 S L2 T L3 Power Source DB Resistor Thermostat Power Off M M Input Contactor M Three Phase AC Input ...

Page 174: ... brake slips fails Float Capability ability to hold full torque at zero speed Micro Positioning Fast Stop Speed Deviation Fault Output Phase Loss Fault Encoder Loss Fault Encoderless TorqProve functionality includes Torque Proving includes flux up and last torque measurement Brake Proving Micro Positioning Fast Stop Speed Deviation Fault Output Phase Loss Fault Important Brake Slip detection and F...

Page 175: ...s test any lifting functionality and meet safety requirements in accordance with all applicable codes and standards If encoderless TorqProve is desired the user must certify the safety of the application To acknowledge that the end user has read this Attention and properly certified their encoderless application bit 8 TPEncdless of Compensation parameter 56 must be changed to a 1 This will disable...

Page 176: ...rect motor rotation and encoder direction Set Motor Fdbk Type parameter 412 to 1 Quad Check Stop the drive Rotate AutoTune Test No Name Value Notes 053 Motor Cntl Sel 0 Sensrls Vect 080 Feedback Select 0 Open Loop 090 Digital Out1 Sel 11 Preset Spd1 238 Fault Config 1 Bit 8 In PhaseLoss 1 Bit 12 OutPhaseLoss 1 380 Digital Out1 Sel 4 Run releases brake ATTENTION In this test the following condition...

Page 177: ...der bit 0 of TorqProve Cnfg parameter 600 must be set to a 1 Once this is set a Type 2 alarm will be active until the following three parameter settings are entered To Enable Encoderless TorqProve both bits 0 and 1 of TorqProve Cnfg parameter 600 must be set to a 1 Once this is set a Type 2 alarm will be active until the following three parameter settings are entered No Name Value Notes 053 Motor ...

Page 178: ... is mainly influenced by parameters 600 through 611 in the Torque Proving group of the Application file Figure C 3 and the paragraphs that follow describe programming Figure C 3 Torque Proving Flow Diagram 24 25 26 27 28 29 30 31 32 Run Fwd Run Rev Clear Faults Float Micro Fast Stop Enable 12 13 115V AC Brake Contactor Brake Set Normally Open Brake Set 24V configuration shown see page 1 21 for oth...

Page 179: ...l mechanical release time of the brake Brake Proving When the drive receives a stop command to end a lifting operation the following actions occur 1 The brake is commanded closed when the speed of the motor reaches zero 2 After the time period programmed in Brk Set Time parameter 607 the drive will verify if the brake is capable of holding torque It will do this by ramping the torque down at a rat...

Page 180: ...ro speed Parameter 606 Float Tolerance will then define the speed at which the brake is set Micro Position Micro Position refers to rescaling of the commanded frequency by a percentage entered in MicroPos Scale parameter 611 This allows for slower operation of a lift which provides an operator with better resolution when positioning a load Micro Position is activated only when the drive is running...

Page 181: ...es to one digital input to provide a decel limit at both ends of the application i e lift conveyor etc With proper set up the drive will automatically apply the speed reduction based on the direction of the load even though only one digital input is being used See B in Figure C 4 End Travel Limit for Digital Inputs End Travel Limit is enabled by selecting End Limit as one of the digital inputs in ...

Page 182: ...switches again in Digital In1 6 Select Important When properly set up the drive will remember its location during power cycles or power loss unless the load is manually moved during power down conditions If this occurs simply reset the feature using the procedure above Figure C 4 Limit Switch Operation Refer to Reverse Speed Limit on page C 31 Within the PowerFlex family there are several motor co...

Page 183: ... the motor and extend the speed range at which that torque can be produced This technology is excellent for applications that require a wider speed range and applications that need maximum possible torque for breakaway acceleration or overload Centrifuges extruders conveyors and others are candidates Torque Controllers Vector This technology differs from the two above because it actually controls ...

Page 184: ... PowerFlex 700 can offer improved speed regulation by adding speed feedback Using a speed feedback device encoder tightens speed regulation to 0 001 of base speed and extends the speed range to zero speed For single motor applications the drive can be programmed to protect the motor from overload conditions An electronic thermal overload I2T function emulates a thermal overload relay This operatio...

Page 185: ...ultiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of Motor OL Hertz and Motor OL Factor Motor Overload Curve 100 125 150 175 200 225 250 Full Load Amps Trip Time Sec Cold Hot 10 100 1000 10000 100000 Changing...

Page 186: ...ed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency ...

Page 187: ...capability to a limit switch or a marker pulse using an automatic homing procedure Important The PowerFlex 700 uses an incremental encoder only Since absolute encoders are not used your process must be able to accommodate this homing procedure after a power down or power loss Common Guidelines for all Step Types Enabling Position Indexer Speed Profiler This feature is enabled by selecting 7 Pos Sp...

Page 188: ...ass filter at the input of the position regulator Pos Reg Gain parameter 719 is a single adjustment for increasing or decreasing the responsiveness of the regulator By default these parameters are set at approximately a 6 1 ratio filter 25 gain 4 It is recommended that a minimum ratio of 4 1 be maintained No Parameter Description 153 Regen Power Limit Default is 50 and will likely require a greate...

Page 189: ... When set this command will inhibit the profile from transitioning to the next step when the condition s required are satisfied When the hold command is released the profile will transition to the next step 9 Pos Redefine This bit is used to set the present position as home When this bit is set Profile Status bit At Home will be set and the Units Traveled will be set to zero 10 Find Home This bit ...

Page 190: ...EncIncrBlend When started the drive will ramp to the desired velocity and hold speed until the units of travel programmed is reached within tolerance window The profile will then transition to the next step and the drive will ramp to the speed of the new step without first going to zero speed Encoder Incremental Blend with Hold This profile is the same as the previous but contains the Hold functio...

Page 191: ...ires Must be used with position regulated profile Do Not use End Homing Routine Each time the profile indexer is enabled the drive requires a home position to be detected The following options are available Homing to Marker Pulse with Encoder Feedback When Find Home is commanded the homing routine is run when a start command is issued The Homing bit 11 in Profile Status will be set while the homin...

Page 192: ...Homing bit 11 in Profile Status will be set while the homing routine is running The drive will ramp to the speed and direction set in Find Home Speed at the rate set in Find Home Ramp until the digital input defined as Home Limit is activated The drive will then reverse direction at 1 10 the Find Home Speed to the point where the Home Limit switch activated and stop Figure C 6 shows the sequence o...

Page 193: ...ch is no longer activated the drive will reverse direction at 1 10 the Find Home Speed to the switch position and then stop The Home Limit switch will be active when stopped Figure C 7 shows the sequence of operation for homing to a limit switch without encoder feedback Figure C 7 Homing to Limit Switch No Feedback 20 25 30 35 40 45 50 55 0 5 10 15 20 25 30 Find Home Command Start Command Home Lim...

Page 194: ...e Time steps followed by an Encoder Abs step to zero and then an End step For each Time step the drive ramps at Step x AccelTime to Step x Velocity in the direction of the sign of Step x Velocity The drive then decelerates at Step X DecelTime to zero The Step X Value is programmed to the desired time for the total time of the accel run and decel of the step Each step has a 1 second time programmed...

Page 195: ...DecelTime Step x Value Stepx Dwell Step x Batch Step x Next 1 Time 100 0 5 0 5 5 00 1 00 1 2 2 Time 200 0 5 0 5 5 00 1 00 1 3 3 Time 300 0 5 0 5 5 00 1 00 1 4 4 Encoder Abs 400 0 5 0 5 0 00 1 00 1 5 5 End N A N A 0 5 N A 0 00 N A N A Step Step x Type Step x Velocity Step x AccelTime Step x DecelTime Stepx Value Stepx Dwell Step x Batch Step x Next 1 Digital Input 300 0 5 0 5 3 00 0 00 1 2 2 Digita...

Page 196: ...dwell value held each of the first three steps At Position for 1 second After the Step x Dwell time expires the profile transitions to the next step The absolute step is used to send the profile back to the home position This is accomplished by programming Step 4 Value to zero Figure C 10 Encoder Incremental w Dwell Example Step Step x Type Step x Velocity Step x AccelTime Step x DecelTime Stepx V...

Page 197: ...rmal operation would occur for nominal line installations However if a lower nominal line voltage of 440V AC was used then nominal DC bus voltage would be only 594V DC If the drive were to react to the fixed 533V level only 10 for line loss detect any anomaly might trigger a false line loss detection Line loss therefore always uses the 6 minute average for DC bus voltage and detects line loss base...

Page 198: ...he drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint It can operate as trim mode by summing the PI loop output with a master speed reference Or it can operate as control mode by supplying the entire speed reference This method is identified as exclusive mode Nominal 82 Bus Voltage Motor Speed ...

Page 199: ... be closed AND bit 0 of the PI Control parameter must be 1 If no digital input is configured to PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become enabled as soon as the drive goes into run Drive Running Drive Ramping to Stop Drive Jogging Bit 0 of PI Control 1 enabled PI Configuration Signal Loss The Configured Digital Input is Clo...

Page 200: ...134 4 Limit 8 X Scale 432 427 Torque Ref A Sel Selector 431 Torque Ref B Sel Selector 0 124 4 0 124 4 Zero Clamp 0 1 Preload 0 1 Fdbk Sqrt 0 1 1 0 Enable 0 Commanded Speed 0 1 Enable 0 1 0 124 0 23 Zero Clamp 0 1 Selector Z 1 PI Output Meter 135 134 134 134 137 2 134 134 136 138 Enable 0 Read Only Parameter Read Write Parameter Read Only Parameter w Bit Enum Read Write Parameter w Bit Enum 434 433...

Page 201: ...t parameter 454 set to a non zero Value Reverse Speed Limit Forward Speed Reverse Speed Maximum Speed Maximum Speed Minimum Speed 0 10V 10V Forward Speed Reverse Speed Maximum Speed Maximum Speed Minimum Speed 0 Minimum Speed 0 10V 10V Forward Speed Reverse Speed Limit Maximum Speed 10V 10V Reverse Speed ...

Page 202: ... frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure C 16 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive will set...

Page 203: ... a skip band s extend beyond the max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values If the band is outside the limits the skip band is inactive 0 Hz Skip Frequency 2 Skip Frequency 1 Max Frequency Skip Band 1 Skip Band 2 0 Hz Skip Frequency 2 Skip Frequency 1 400 Hz Adjusted Skip Ba...

Page 204: ...drive when an analog signal is greater than or equal to the user specified Sleep Level Definitions Wake A start command generated when the analog input value remains above Wake Level or below when Invert mode is active for a time greater than Wake Time Sleep A Stop command generated when the analog input value remains below Sleep Level or above when Invert mode is active for a time greater than Sl...

Page 205: ...eep Level must be less than Wake Level in Direct mode or greater than Wake Level in Invert mode 4 Speed Ref x Sel must be set to a speed reference source that will control the drive If Sleep Wake Ref Speed Ref x Sel the same analog signal will control start stop and speed reference 5 At least one of the following must be programmed for Digital Inx Sel Not Stop Enable Start Run Run Forward Run Reve...

Page 206: ...ditionally Flux Braking parameter 166 can be selected separately to provide additional braking during a Stop command or when reducing the speed command For Stop commands this will provide additional braking power during Ramp or Ramp to Hold selections Start At PowerUp Powerup Delay Time Expired Start At PowerUp Yes Powerup Terminated Normal Mode No No No Powerup Start Is the terminal block Run Run...

Page 207: ...e other methods may result in excessive motor heating Most Fast Brake Additional braking capability without use of external brake resistor or regenerative units More than Flux Braking or DC Brake Flux Braking Fast speed changes and fast stopping time Typical stop from speeds below 50 of base speed Flux Braking will likely stop the load faster than Fast Brake in this case Important This can be used...

Page 208: ... its present speed for a time that is dependent on the mechanics of the system inertia friction etc Ramp to Stop This method uses drive output reduction to stop the load 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq an...

Page 209: ... If a Start command is reissued DC Braking ceases and he drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored Fast Brake This method uses drive output reduction to stop the load 1 On Stop the drive output will decrease according to the programmed pattern from its present value to zero at the rate determined by the prog...

Page 210: ... 400 400 400 528 480 460 460 528 500 600 Frames 0 4 Only 600 575 575 660 432 660 500 690 Frames 5 6 Only 600 575 575 660 475 759 690 690 690 759 475 759 Drive Full Power Range Nominal Motor Voltage to Drive Rated Voltage 10 Rated power is available across the entire Drive Full Power Range Drive Operating Range Lowest Nominal Motor Voltage 10 to Drive Rated Voltage 10 Drive Output is linearly derat...

Page 211: ...l 4 11 FluxAmpsRef Rang 4 11 Ground Warn 4 11 Home Not Set 4 11 In Phase Loss 4 11 IntDBRes OvrHeat 4 11 IR Volts Range 4 11 Ixo Vlt Rang 4 11 Load Loss 4 11 MaxFreq Conflict 4 11 Motor Thermistor 4 11 Motor Type Cflct 4 11 NP Hz Conflict 4 11 PI Config Conflict 4 11 Power Loss 4 12 Precharge Active 4 12 Prof Step Cflct 4 12 PTC Conflict 4 12 Sleep Config 4 12 Speed Ref Cflct 4 12 Start At PowerUp...

Page 212: ...1 7 Cables Power Armored 1 6 Insulation 1 5 Separation 1 5 Shielded 1 5 1 6 Type 1 5 Unshielded 1 5 Capacitors Bus Discharging P 3 Cassette I O 1 16 Catalog Number Explanation P 4 CE Conformity 1 24 Requirements 1 25 Checklist Start Up 2 1 Circuit Breakers Input 1 5 Clear Fault Clr Owner 3 49 Clearing Alarms 4 9 Clearing Faults 4 4 Cntl Bd Overtemp Fault 4 4 Comm Control Group 3 46 Commanded Speed...

Page 213: ...ons Bottom View A 21 Drive A 17 Flange Mount A 25 Frame 5 Cutout A 26 Minimum Clearances 1 2 Direction Config Group 3 33 Direction Mask 3 48 Direction Mode 3 33 Direction Owner 3 49 Discrete Speeds Group 3 20 Distribution Systems Unbalanced 1 3 Ungrounded 1 3 DPI Baud Rate 3 46 DPI Fdbk Select 3 47 DPI Port 1 5 Fault 4 7 DPI Port Locations B 1 DPI Port Sel 3 47 DPI Port Value 3 47 DPI Ref Select 3...

Page 214: ... Decel Inhibit 4 5 DPI Port 1 5 4 7 Drive Overload 4 5 Drive Powerup 4 5 Encoder Loss 4 5 Encoder Quad Err 4 5 Excessive Load 4 5 Faults Cleared 4 5 Flt QueueCleared 4 5 FluxAmpsRef Rang 4 5 Ground Fault 4 5 Hardware Fault 4 5 Hardware PTC 4 5 Heatsink OvrTemp 4 5 HW OverCurrent 4 6 I O Comm Loss 4 6 I O Failure 4 6 Incompat MCB PB 4 6 Input Phase Loss 4 6 IR Volts Range 4 6 IXo VoltageRange 4 6 L...

Page 215: ...ilter 1 4 General 1 4 Impedance 1 4 Safety PE 1 4 Shields 1 4 Group Adjust Voltage 3 63 Alarms 3 44 Analog Inputs 3 51 Analog Outputs 3 52 Comm Control 3 46 Datalinks 3 49 Diagnostics 3 37 Digital Inputs 3 55 Digital Outputs 3 55 Direction Config 3 33 Discrete Speeds 3 20 Drive Data 3 8 Drive Memory 3 34 Faults 3 42 HIM Ref Config 3 34 Load Limits 3 26 Masks Owners 3 47 Metering 3 7 MOP Config 3 3...

Page 216: ... 39 LCD HIM Menus B 4 LEDs 4 2 Lifting Torque Proving C 4 Lifting Torque Proving Start Up 2 3 Limit Switches C 11 Linear List 3 3 Linking Parameters B 6 Load Frm Usr Set 3 35 Load Limits Group 3 26 Load Loss Alarm 4 11 Load Loss Fault 4 6 Load Loss Level 3 33 Load Loss Time 3 33 Local Mask 3 48 Local Owner 3 49 Logic Command Word A 6 Logic Mask 3 47 3 51 Logic Mask Act 3 51 Logic Status Word A 7 L...

Page 217: ...he Cover 1 1 Operating Modes 1 21 Operating Temperature 1 2 Operator Interface B 5 Output Contactor Start Stop 1 12 Output Current 3 7 Output Devices Cable Terminators A 8 Common Mode Cores A 8 Contactors 1 12 A 8 Output Freq 3 7 Output PhaseLoss Fault 4 6 Output Power 3 7 Output Powr Fctr 3 7 Output Voltage 3 7 Overspeed C 16 Overspeed Limit 3 17 OverSpeed Limit Fault 4 7 OverVoltage Fault 4 7 P ...

Page 218: ...a Out Ax 3 50 DB Resistor 3 62 DB Resistor Type 3 29 DB While Stopped 3 28 DC Brake Level 3 28 DC Brake Time 3 28 DC Brk Levl Sel 3 28 DC Bus Memory 3 7 DC Bus Voltage 3 7 Decel Mask 3 48 Decel Owner 3 49 Decel Time x 3 26 Dig In Status 3 40 Dig Out Invert 3 58 Dig Out Mask 3 59 Dig Out Param 3 58 Dig Out Setpt 3 56 Dig Out Status 3 40 Dig Outx Level 3 57 Dig Outx OffTime 3 58 Dig Outx OnTime 3 57...

Page 219: ...ltage 3 63 Min Rod Speed 3 62 Minimum Speed 3 17 MOP Adj VoltRate 3 63 MOP Mask 3 48 MOP Owner 3 49 MOP Rate 3 34 MOP Reference 3 7 Motor Cntl Sel 3 10 Motor Fdbk Type 3 15 Motor NP FLA 3 9 Motor NP Hertz 3 9 Motor NP Power 3 9 Motor NP RPM 3 9 Motor NP Volts 3 9 Motor OL Count 3 40 Motor OL Factor 3 10 Motor OL Hertz 3 10 Motor Poles 3 10 Motor Sheave 3 62 Motor Type 3 9 Mtr OL Trip Time 3 40 Mtr...

Page 220: ...p Meter 3 26 Speed Ref A Hi 3 19 Speed Ref A Lo 3 19 Speed Ref A Sel 3 19 Speed Ref B Hi 3 19 Speed Ref B Lo 3 19 Speed Ref B Sel 3 19 Speed Ref Source 3 39 Speed Reference 3 8 Speed Units 3 16 Speed Torque Mod 3 18 Start At PowerUp 3 30 Start Inhibits 3 39 Start Mask 3 47 Start Owner 3 48 Start Acc Boost 3 14 Status 1 Fault 3 41 Status 2 Fault 3 41 Step x AccelTime 3 68 Step x Batch 3 70 Step x D...

Page 221: ...s Spd Profile File 3 65 Potentiometer Wiring 1 19 Power Cables Wiring 1 5 Power Conditioning Input 1 3 Power Loss Alarm 4 12 Power Loss Fault 4 7 Power Loss Group 3 32 Power Loss Level 3 33 Power Loss Mode 3 32 Power Loss Ride Through C 27 Power Loss Time 3 32 Power Terminal Block 1 10 Power Unit Fault 4 8 Power Wiring Access Panel 1 7 General 1 7 PowerFlex 700 Reference Manual P 1 Powering Up the...

Page 222: ...larm 4 12 Sleep Level 3 32 Sleep Time 3 32 Sleep Wake Mode C 34 Sleep Wake Mode 3 31 Sleep Wake Ref 3 32 Slip Comp Gain 3 21 Slip Comp Group 3 21 Slip RPM FLA 3 21 Slip RPM Meter 3 21 Software Fault 4 8 Spd Fdbk No Filt 3 8 Spd Mode Limits Group 3 16 SpdBand Integrat 3 60 Specifications Agency Certification A 1 Control A 2 A 3 Drive Ratings A 8 Electrical A 2 Encoder A 3 Environment A 2 Protection...

Page 223: ...Alarm 4 12 Torq Prove Sts 3 61 Torq Ref A Div 3 13 TorqAlarm Action 3 61 TorqAlarm Dwell 3 61 TorqAlarm Level 3 61 TorqAlrm Timeout 3 61 TorqAlrm TO Act 3 61 TorqLim SlewRate 3 60 TorqProve Cnfg 3 59 TorqProve Setup 3 60 TorqPrv Spd Band Fault 4 8 Torque Current 3 7 Torque Proving C 4 Torque Proving Group 3 59 Torque Proving Start Up 2 3 Torque Ref B Mult 3 13 Torque Ref x Hi 3 13 Torque Ref x Lo ...

Page 224: ...12 Web Sites see WWW World Wide Web Wire Control 1 16 Signal 1 15 Wiring 1 1 Access Panel Removal 1 7 Cable Entry Plate Removal 1 7 Encoder 1 18 Hardware Enable 1 18 I O 1 15 Potentiometer 1 19 Power 1 5 Write Mask Cfg 3 50 WWW World Wide Web 1 1 P 1 P 2 Back 2 Z Zero SpdFloatTime 3 60 ...

Page 225: ... PI Feedback Sel 129 PI Integral Time 130 PI Prop Gain 131 PI Lower Limit 132 PI Upper Limit 133 PI Preload 139 PI BW Filter 140 141 Accel Time X 142 143 Decel Time X 145 DB While Stopped 146 S Curve 147 Current Lmt Sel 148 Current Lmt Val 149 Current Lmt Gain 150 Drive OL Mode 151 PWM Frequency 152 Droop RPM FLA 153 Regen Power Limit 154 Current Rate Limit 155 156 Stop Mode X 157 DC Brk Lvl Sel 1...

Page 226: ...ference Hi 461 PI Reference Lo 462 PI Feedback Hi 463 PI Feedback Lo 476 494 ScaleX In Value 477 495 ScaleX In Hi Number Parameter Name Setting 478 496 ScaleX In Lo 479 497 ScaleX Out Hi 480 498 ScaleX Out Lo 596 Write Mask Cfg 597 Write Mask Act 598 Logic Mask Act 600 TorqProve Cnfg 601 TorqProve Setup 602 Spd Dev Band 603 SpdBand Integrat 604 Brk Release Time 605 ZeroSpdFloatTime 606 Float Toler...

Page 227: ......

Page 228: ...Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Herman Heinrich Gossen Strasse 3 50858 Köln Germany Tel 49 0 2234 379410 Fax 49 0 2234 3794164 Asia Pacific ...

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