52
Damper Piston Service
Ultimate RCT:
Ultimate RCT:
Install the damper piston assembly (compression check
Install the damper piston assembly (compression check
plate, compression shim stack, piston, rebound shim stack, piston bolt)
plate, compression shim stack, piston, rebound shim stack, piston bolt)
onto the damper shaft.
onto the damper shaft.
Insert the pick into the damper shaft and install the piston assembly
Insert the pick into the damper shaft and install the piston assembly
onto the damper shaft.
onto the damper shaft.
Insert the piston bolt into the damper shaft threads and align all the
Insert the piston bolt into the damper shaft threads and align all the
shims.
shims.
Thread the piston by hand when all shims are aligned with the damper
Thread the piston by hand when all shims are aligned with the damper
shaft and piston. Tighten the piston bolt finger tight only when all parts
shaft and piston. Tighten the piston bolt finger tight only when all parts
are aligned and centered on the damper shaft.
are aligned and centered on the damper shaft.
Be sure to keep the damper piston assembly parts in the same order.
Be sure to keep the damper piston assembly parts in the same order.
NOTICE
If the shims are not centered and in the correct order, the shock will
not perform properly.
If any piston assembly parts are installed in the incorrect order,
the piston assembly, including the tune shim stacks, must be
reassembled in the correct order for proper shock function. Refer
to the Rear Suspension Shim Tuning Guide for piston assembly and
shim stack configurations.
RT, RL:
RT, RL:
Install the damper piston assembly (top out
Install the damper piston assembly (top out
plate, compression shims, piston, rebound shims, rebound check plate,
plate, compression shims, piston, rebound shims, rebound check plate,
check plate shim) onto the damper shaft.
check plate shim) onto the damper shaft.
Insert the pick into the damper shaft and install the piston assembly
Insert the pick into the damper shaft and install the piston assembly
onto the damper shaft.
onto the damper shaft.
Seat the piston onto the damper shaft and align all the shims.
Seat the piston onto the damper shaft and align all the shims.
Be sure to keep the damper piston assembly parts in the same order.
Be sure to keep the damper piston assembly parts in the same order.
NOTICE
If the shims are not centered and in the correct order, the shock will
not perform properly.
If any piston assembly parts are installed in the incorrect order,
the piston assembly, including the tune shim stacks, must be
reassembled in the correct order for proper shock function. Refer
to the Rear Suspension Shim Tuning Guide for piston assembly and
shim stack configurations.
Select R:
Select R:
Install the damper piston assembly (top out plate,
Install the damper piston assembly (top out plate,
compression shims, piston, rebound shims, rebound check plate, check
compression shims, piston, rebound shims, rebound check plate, check
plate shim) onto the damper shaft. Center the shim stack under the
plate shim) onto the damper shaft. Center the shim stack under the
damper piston. Use the small pick to center the shim stack along the
damper piston. Use the small pick to center the shim stack along the
inside edge of the damper piston.
inside edge of the damper piston.
Be sure to keep the damper piston assembly parts in the same order.
Be sure to keep the damper piston assembly parts in the same order.
NOTICE
If the shims are not centered and in the correct order, the shock will
not perform properly.
If any piston assembly parts are installed in the incorrect order,
the piston assembly, including the tune shim stacks, must be
reassembled in the correct order for proper shock function. Refer
to the Rear Suspension Shim Tuning Guide for piston assembly and
shim stack configurations.
21
Pick
Ultimate RCT
Pick
Ultimate RCT
Ultimate RCT
12 mm
Ultimate RCT
22
Pick
RT, RL
Pick
RT, RL
23
Pick
Select R
Pick
Select R