Robinson Willey ATHENA R.S. Installation And Servicing Instructions Download Page 9

Fig 5.

ROPE SEAL

WALL LINER

FLUE

FLUE SEAL

TIMBER FRAME CONSTRUCTION

MOISTURE

BARRIER

9

9.1 For installation on walls constructed or comprising combustible materials, reference should be made to the 

requirements of BS 5440 and the Building Regulations.

9.2 Timber Framed Housing: For a timber framed house, the fire can be installed as directed in The Institute of Gas 

Engineers Utilization Procedure 

IGE/UP/7 GAS INSTALLATIONS IN TIMBER FRAME BUILDINGS.

9.3 The combustible wall kit is suitable for walls in which the combustible part is not more than 195 mm thick measured 

from the inside of the building.

9.4 The combustible wall kit required is 

ÿ 

No. 994530. If the whole of the wall is of combustible material, the outer wall 

plate must be used, requiring access to the outside of the building.

9.5 If the screws and the wall plugs supplied are not suitable for a particular application, proprietary cavity wall fixings may 

be used.

9.6 Proceed as detailed in Section 8.0 Rebated Surround Installation 

EXCEPT

 for the following points: -

(a) Cut the hole for the flue to a diameter of 178 mm through the plaster board taking care not to damage the Vapour 

Control Layer (VCL).

(b) Cut the VCL 10 mm less in diameter than the hole just cut in the plasterboard. This will ensure a seal around the 

flue liner.

(c) Continue the 178 mm diameter hole through the remainder of the combustible material. If the outer leave of the wall 

is constructed of non-combustible material then cut the hole 135 mm diameter making allowances for the shrinkage 

of the timber frame.

(d) Measure the thickness of the combustible part of the wall and cut the flue liner to this length, cutting off the end 

without the fixing brackets. Fit the liner to the sealing plate using the screws provided.

(e) Push the liner through the VCL taking care not to damage the VCL, and ensuring that the liner 

DOES NOT

 protrude 

into the cavity by more than 10 mm. 

(f) If the wall is wholly of combustible material, install the outer wall plate centrally over the hole from the outside as 

shown in the diagram below. It is recommended that a silicone sealing compound is applied to the inner face of the 

wall plate to provide a watertight installation.

(g) Fit the flue, see Sections 8.7 and 8.8. 

NOTE: 

When determining the flue length, measure the wall thickness from 

the face of the outer wall plate.

(h) Slide the rope seal over the flue, until it touches the back of the heater, prior to removing the tape from the flue 

foam sealing strip.

(I) Before installing the flue into the wall is necessary to provide a moisture barrier around the flue at the point which 

will be in the centre of the cavity. Either of the following methods are acceptable: -

(i) Wrap a wire which will not cause corrosion tightly around the flue.

(ii) Form a bead of mastic or silicone around the flue.

9.0 COMBUSTIBLE WALL INSTALLATION

Note:

It is not necessary to allow for shrinkage of timber frames in existing buildings where the necessary length of  

time has elapsed to allow for any contraction of the timber frame.

WALL LINER

OUTER WALL PLATE

FLUE SEAL

FLUE

INNER WALL

PLATE

ROPE SEAL

WHOLLY COMBUSTIBLE CONSTRUCTION

Summary of Contents for ATHENA R.S.

Page 1: ...INSTALLATION Installation and Servicing Instructions Room Sealed Inset Live Fuel Effect Gas Fire PRODUCT No A99009 G C No 32 170 17 CE MARKED FOR USE IN G B I E LEAVE THESE INSTRUCTIONS WITH THE USER...

Page 2: ...ION 5 3 FLUE TERMINAL LOCATION 6 4 CABLE FIXING 7 5 FLUE ASSEMBLY IN TIMBER FRAMED AND COMBUSTIBLE CONSTRUCTION 9 6A OVERALL FLUE LENGTH 10 6B FLUE ASSEMBLY INSTALLED 10 6C EXPLODED DIAGRAM OF FLUE CO...

Page 3: ...extras are available Part No Combustible Wall Kit 994530 Terminal Guard 994371 Gas Safety Installation and Use Regulations 1994 as amended It is the law that all gas appliances are installed by compe...

Page 4: ...ting type and if damaged must be replaced with the proper spare see Section 16 0 Short List of Parts 4 8 WARNING Do not operate appliance with the glass front removed cracked or broken 4 9 WARNING Do...

Page 5: ...0 C application i e marked withthe suffix 150 If it is not feasible to cut anopening in the wallthen a rebated surroundwith a 152 mmrebate should be used to enable the heaterto be fixed to the inner f...

Page 6: ...ight of the underside of the shelf of 125mm depth must be 130mm For shelves of greater depth allow an additional clearance of 15mm for every 25mm additional shelf depth 4 A minimum clearance to combus...

Page 7: ...suring that the wall above the opening is properly supported using the appropriate lintel see Section 13 0 Guidance on Fitting a Lintel 7 2 Position the template supplied on the inner face of the oute...

Page 8: ...anges of the ducts are marked TOP to indicate the way in which the ducts are to be fitted Note DO NOT remove the two middle slotted screws 8 8 Adjust the flue length First measure the wall thickness a...

Page 9: ...cut the hole 135 mm diameter making allowances for the shrinkage of the timber frame d Measure the thickness of the combustible part of the wall and cut the flue liner to this length cutting off the e...

Page 10: ...th the screws provided Seal the joint using the self adhesive tape provided IMPORTANT NOTES i If rear entry gas supply connection is required then it MUST be installed prior to the installation of the...

Page 11: ...ensioning bolts j Re fit the lower air guide ensuring that the long edge with the flange points down and rests on top of the first heat exchanger g If a terminal guard is required optional extra No 99...

Page 12: ...ove the pressure test point sealing screw and connect a pressure gauge to the test point a Light the heater Please refer to the Users Instructions Slide the control knob to the full on position marked...

Page 13: ...heater is required see Fig 10 If there are no existingopenings or beams withineither triangle proceed withforming the opening However if openings or beams occurwithin either triangle either 1 Use the...

Page 14: ...see Fig 12 13 5 Remove the masonry below the lintel and clear all the debris from the cavity Construct the opening to the size specified in Section 7 0 Non Combustible Wall Installation see Fig 4 A Ro...

Page 15: ...curing screws and remove the control knob d Remove the four infill frame securing screws and remove the infill frame e Remove the lower air guide Fig 4 f Remove the Right hand side air guide g Refitti...

Page 16: ...burner support plate in position Fig 19 g Remove the burner by sliding it towards the right 1 and then lift the left end of the burner upwards 2 see Fig 18 The burner can now be withdrawn through the...

Page 17: ...t the yellow interrupt wires from the thermocouple b Remove the thermocouple from the bottom of the slider control FSD c Remove the thermocouple from the pilot d Refitting is the reverse procedure of...

Page 18: ...everse procedure of removal 14 14 Removing The Thermocouple Break Micro switch a Remove the outer case as previously described in Section 14 1 b Disconnect the yellow wires from the thermocouple break...

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