Robinson Willey ATHENA R.S. Installation And Servicing Instructions Download Page 12

12

11.0 GAS CONNECTION

11.1

Rear Entry Gas Supply Connection

IMPORTANT NOTE:

If rear entry gas supply connection is required, then it 

MUST

 be installed prior to the installation of 

the heater into the wall. If any pipe is run in or through the cavity, a factory sleeved pipe must be 

used and sealed where the pipe enters the fire and/or cavity.

(a) Position the gas supply pipe at the right hand side of the opening and fit the appliance inlet elbow which has Rp ¼ (¼ in 

BSP) internal thread (see Fig 9.). After the heater has been installed into the wall connect the appliance inlet elbow to 

the gas inlet pipe.

11.2

Front Entry Gas Supply Connection

IMPORTANT NOTE:

If front entry gas supply connection is required, then it 

MUST

 be installed after the installation of 

the heater into the wall.

(a) Loosen the nut on the appliance inlet elbow which is located at the bottom right corner of the appliance and turn the 

elbow to face either left or right as required.

(b) Connect the gas supply to the appliance inlet elbow which has Rp ¼ (¼ in BSP) internal thread.

11.3

Test for Gas Soundness. (Refer to BS 6891)

The gas installation, including the meter, should be inspected and tested for soundness and purged.

12.0 COMMISSIONING

12.1

Check the Gas Pressure and F.S.D. Operation

Remove the pressure test point sealing screw and connect a pressure gauge to the test point. 

(a) Light the heater. Please refer to the Users Instructions. Slide the control knob to the full on position marked HIGH.

(b) Check that the burner pressure is as specified on page 3. Turn off the heater. Wait 3 minutes then slide the control knob 

directly to the full on position marked HIGH. The pressure should read ZERO to confirm the FSD has shut off the gas. 

Remove the pressure gauge and replace the pressure test screw. Re-light the heater and test for gas soundness 

around the sealing screw using a suitable leak detection fluid.

(c) Check ignition performance.

WARNING: If you want to re-light a hot heater wait three minutes before doing so.

12.2

Refit Outer Case

Replace the outer case by placing it over the locating hooks at the top and bottom of the infill frame. 

12.3

Instruct User 

(Refer to the Users Instructions)

Make sure that the user understands the following:-

(a) How to light and operate the heater.

(b) Demonstrate the removal and replacement of the glass door and the removal and replacement of the ceramics. Advise 

on the need to clean these items regularly.

(c) Advise that for safe and efficient operation, the heater should be serviced annually by a CORGI registered service 

agent.

(d) When the heater is first lit a slight smell may be noticed but this will quickly clear away with use.

Hand over these instructions to the user.

Fig 9.

BASE OF OPENING

OR PLINTH

Summary of Contents for ATHENA R.S.

Page 1: ...INSTALLATION Installation and Servicing Instructions Room Sealed Inset Live Fuel Effect Gas Fire PRODUCT No A99009 G C No 32 170 17 CE MARKED FOR USE IN G B I E LEAVE THESE INSTRUCTIONS WITH THE USER...

Page 2: ...ION 5 3 FLUE TERMINAL LOCATION 6 4 CABLE FIXING 7 5 FLUE ASSEMBLY IN TIMBER FRAMED AND COMBUSTIBLE CONSTRUCTION 9 6A OVERALL FLUE LENGTH 10 6B FLUE ASSEMBLY INSTALLED 10 6C EXPLODED DIAGRAM OF FLUE CO...

Page 3: ...extras are available Part No Combustible Wall Kit 994530 Terminal Guard 994371 Gas Safety Installation and Use Regulations 1994 as amended It is the law that all gas appliances are installed by compe...

Page 4: ...ting type and if damaged must be replaced with the proper spare see Section 16 0 Short List of Parts 4 8 WARNING Do not operate appliance with the glass front removed cracked or broken 4 9 WARNING Do...

Page 5: ...0 C application i e marked withthe suffix 150 If it is not feasible to cut anopening in the wallthen a rebated surroundwith a 152 mmrebate should be used to enable the heaterto be fixed to the inner f...

Page 6: ...ight of the underside of the shelf of 125mm depth must be 130mm For shelves of greater depth allow an additional clearance of 15mm for every 25mm additional shelf depth 4 A minimum clearance to combus...

Page 7: ...suring that the wall above the opening is properly supported using the appropriate lintel see Section 13 0 Guidance on Fitting a Lintel 7 2 Position the template supplied on the inner face of the oute...

Page 8: ...anges of the ducts are marked TOP to indicate the way in which the ducts are to be fitted Note DO NOT remove the two middle slotted screws 8 8 Adjust the flue length First measure the wall thickness a...

Page 9: ...cut the hole 135 mm diameter making allowances for the shrinkage of the timber frame d Measure the thickness of the combustible part of the wall and cut the flue liner to this length cutting off the e...

Page 10: ...th the screws provided Seal the joint using the self adhesive tape provided IMPORTANT NOTES i If rear entry gas supply connection is required then it MUST be installed prior to the installation of the...

Page 11: ...ensioning bolts j Re fit the lower air guide ensuring that the long edge with the flange points down and rests on top of the first heat exchanger g If a terminal guard is required optional extra No 99...

Page 12: ...ove the pressure test point sealing screw and connect a pressure gauge to the test point a Light the heater Please refer to the Users Instructions Slide the control knob to the full on position marked...

Page 13: ...heater is required see Fig 10 If there are no existingopenings or beams withineither triangle proceed withforming the opening However if openings or beams occurwithin either triangle either 1 Use the...

Page 14: ...see Fig 12 13 5 Remove the masonry below the lintel and clear all the debris from the cavity Construct the opening to the size specified in Section 7 0 Non Combustible Wall Installation see Fig 4 A Ro...

Page 15: ...curing screws and remove the control knob d Remove the four infill frame securing screws and remove the infill frame e Remove the lower air guide Fig 4 f Remove the Right hand side air guide g Refitti...

Page 16: ...burner support plate in position Fig 19 g Remove the burner by sliding it towards the right 1 and then lift the left end of the burner upwards 2 see Fig 18 The burner can now be withdrawn through the...

Page 17: ...t the yellow interrupt wires from the thermocouple b Remove the thermocouple from the bottom of the slider control FSD c Remove the thermocouple from the pilot d Refitting is the reverse procedure of...

Page 18: ...everse procedure of removal 14 14 Removing The Thermocouple Break Micro switch a Remove the outer case as previously described in Section 14 1 b Disconnect the yellow wires from the thermocouple break...

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