Robinson Willey ATHENA R.S. Installation And Servicing Instructions Download Page 7

7

7.0 NON-COMBUSTIBLE WALL INSTALLATION

NOTE: The following instructions relate to normal brick walls. If the wall is wholly or partly of combustible material, the 

heater can not be installed by this method (see Section 9.0.Combustible Wall Installation). Check the wall thickness. Four 

different sizes of flue are available for wall thickness up to 658 mm as shown below.

ÿ 

Part number

Mini (telescopic)flue for walls from 280mm to 353mm

990177

Short (requires cutting)flue for walls from 225mm to 353mm

993241

Medium (telescopic) flue for walls from 353mm to 507mm

993240

Long (telescopic) flue for walls from 507mm to 658mm

993239

When fixing the flue length, the wall thickness must be measured from the inner face of the fire surround (Refer to 

Section 10 Preparation of heater).

7.1 Create an opening in the wall, in the position required, 646 mm high x 576 mm wide, ensuring that the wall above the 

opening is properly supported using the appropriate lintel (see Section 13.0 Guidance on Fitting a Lintel).

7.2 Position the template supplied on the inner face of the outer section of the wall ensuring that its top is level and that the 

centre line of the flue is 351 mm above the hearth level.

7.3 Cut the hole for the flue making sure that it is straight and level. This can be done with either a 135 mm diameter core 

drill or hammer and chisel. If neatly drilled no making good is necessary. If not it will be necessary to make good the 

hole at the terminal end where the flue seal will be located to seal the gap.

7.4 Use the template to mark the cable fixing eyelet positions (see Fig 4.). Drill the four fixing holes to a minimum depth of 

57 mm using 6 mm diameter masonry drill and insert the plugs.

7.5 Screw the cable fixing eyelets into the wall plugs ensuring that they are positioned so the cable can run vertically.

Fig 4.

Lower Air Guide

Tensioning Bolt

Mounting Bracket

Fixing Cable

Eyelets

Fixing Cables

Cable Adaptors

Summary of Contents for ATHENA R.S.

Page 1: ...INSTALLATION Installation and Servicing Instructions Room Sealed Inset Live Fuel Effect Gas Fire PRODUCT No A99009 G C No 32 170 17 CE MARKED FOR USE IN G B I E LEAVE THESE INSTRUCTIONS WITH THE USER...

Page 2: ...ION 5 3 FLUE TERMINAL LOCATION 6 4 CABLE FIXING 7 5 FLUE ASSEMBLY IN TIMBER FRAMED AND COMBUSTIBLE CONSTRUCTION 9 6A OVERALL FLUE LENGTH 10 6B FLUE ASSEMBLY INSTALLED 10 6C EXPLODED DIAGRAM OF FLUE CO...

Page 3: ...extras are available Part No Combustible Wall Kit 994530 Terminal Guard 994371 Gas Safety Installation and Use Regulations 1994 as amended It is the law that all gas appliances are installed by compe...

Page 4: ...ting type and if damaged must be replaced with the proper spare see Section 16 0 Short List of Parts 4 8 WARNING Do not operate appliance with the glass front removed cracked or broken 4 9 WARNING Do...

Page 5: ...0 C application i e marked withthe suffix 150 If it is not feasible to cut anopening in the wallthen a rebated surroundwith a 152 mmrebate should be used to enable the heaterto be fixed to the inner f...

Page 6: ...ight of the underside of the shelf of 125mm depth must be 130mm For shelves of greater depth allow an additional clearance of 15mm for every 25mm additional shelf depth 4 A minimum clearance to combus...

Page 7: ...suring that the wall above the opening is properly supported using the appropriate lintel see Section 13 0 Guidance on Fitting a Lintel 7 2 Position the template supplied on the inner face of the oute...

Page 8: ...anges of the ducts are marked TOP to indicate the way in which the ducts are to be fitted Note DO NOT remove the two middle slotted screws 8 8 Adjust the flue length First measure the wall thickness a...

Page 9: ...cut the hole 135 mm diameter making allowances for the shrinkage of the timber frame d Measure the thickness of the combustible part of the wall and cut the flue liner to this length cutting off the e...

Page 10: ...th the screws provided Seal the joint using the self adhesive tape provided IMPORTANT NOTES i If rear entry gas supply connection is required then it MUST be installed prior to the installation of the...

Page 11: ...ensioning bolts j Re fit the lower air guide ensuring that the long edge with the flange points down and rests on top of the first heat exchanger g If a terminal guard is required optional extra No 99...

Page 12: ...ove the pressure test point sealing screw and connect a pressure gauge to the test point a Light the heater Please refer to the Users Instructions Slide the control knob to the full on position marked...

Page 13: ...heater is required see Fig 10 If there are no existingopenings or beams withineither triangle proceed withforming the opening However if openings or beams occurwithin either triangle either 1 Use the...

Page 14: ...see Fig 12 13 5 Remove the masonry below the lintel and clear all the debris from the cavity Construct the opening to the size specified in Section 7 0 Non Combustible Wall Installation see Fig 4 A Ro...

Page 15: ...curing screws and remove the control knob d Remove the four infill frame securing screws and remove the infill frame e Remove the lower air guide Fig 4 f Remove the Right hand side air guide g Refitti...

Page 16: ...burner support plate in position Fig 19 g Remove the burner by sliding it towards the right 1 and then lift the left end of the burner upwards 2 see Fig 18 The burner can now be withdrawn through the...

Page 17: ...t the yellow interrupt wires from the thermocouple b Remove the thermocouple from the bottom of the slider control FSD c Remove the thermocouple from the pilot d Refitting is the reverse procedure of...

Page 18: ...everse procedure of removal 14 14 Removing The Thermocouple Break Micro switch a Remove the outer case as previously described in Section 14 1 b Disconnect the yellow wires from the thermocouple break...

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