Charter
6
3181
No.
Stage 2, joining the wing panels
- White glue should be used for this stage.
- The following parts are required to join the wings: the root
facing ribs F1, the 12 x 12 mm spruce wing dihedral brace
F20 and the 5 mm Ø beech dowel locating peg.
- Start by assembling the wing panels “dry” (no glue) to
check that everything fits snugly.
Fig. 25
- Glue together the two root facing ribs F1 with their edges
flush, at the same time gluing the dowel F21 in place cen-
trally.
Parts List -basic fuselage structure
Part No.
Description
Material
Dimensions
No. off
R 1
Fuselage side
Poplar ply
3 mm
Laser-cut
2
R 2
Wing saddle doubler
Poplar ply
3 mm
Laser-cut
2
R 3
Former
Poplar ply
3 mm
Laser-cut
1
R 4
Former
Poplar ply
3 mm
Laser-cut
1
R 5
Sub-former
Poplar ply
3 mm
Laser-cut
1
R 6
Former
Poplar ply
3 mm
Laser-cut
1
R 7
Servo plate
Poplar ply
3 mm
Laser-cut
1
R 8
Front wing locating piece
Poplar ply
3 mm
Laser-cut
1
R 9
Front wing locating piece
Poplar ply
3 mm
Laser-cut
1
R10
Rear wing screw support
Poplar ply
3 mm
Laser-cut
1
R11
Rear wing screw support
Poplar ply
3 mm
Laser-cut
1
R12
Fuselage bottom
Poplar ply
3 mm
Laser-cut
1
R13a
Bottom doubler
Poplar ply
3 mm
Laser-cut
1
R13b
Bottom doubler
Poplar ply
3 mm
Laser-cut
1
R14
Front nose panel
Poplar ply
3 mm
Laser-cut
1
R15
Cabin glazing frame
Poplar ply
3 mm
Laser-cut
1
R17
Rear former
Poplar ply
3 mm
Laser-cut
1
R18
Rear former
Poplar ply
3 mm
Laser-cut
1
R19
Rear fuselage bottom
Poplar ply
3 mm
Laser-cut
1
R20
Fuselage top rear decking
Poplar ply
3 mm
Laser-cut
1
R21
Fuselage top rear decking
Poplar ply
3 mm
Laser-cut
1
R28
Fuselage longeron
Balsa
4 x 4 mm
Overlength
4
R29
Snake sleeve / pushrod (one Z-bend)
Nylon
Ready made
2 each
R30
Cabin glazing
Hard PVC
Ready made
3
R31
Tailskid
Poplar ply
3 mm
Laser-cut
1
Assembly and operating instructions
Figs. 26 to 28
- Insert the spruce dihedral brace F20 in one wing panel,
and fit the two ribs F1 and the beech dowel F21 on it, fol-
lowed by the second wing panel: the wing panels should
meet accurately in the centre, without gaps, and must not
be out of line or twisted relative to each other.
- When you are satisfied that this is the case, dismantle the
parts again, apply plenty of white glue to all the joint sur-
faces, and re-assemble the components in a single pro-
cedure. Ensure that parts F11 and F20 are glued securely
over their full area. Clamp the wing panels together in the
centre and at the trailing edge, and leave the glue to set
hard.
- When the joints are cured, sand the whole wing overall to
obtain a smooth, even finish.
- Drill a 6 mm Ø hole in the root ribs F1 at the marked point
for the wing retainer screw.
The basic wing structure is now complete. Work on it resu-
mes when the fuselage and tail panels have been built.