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ADJUSTING V-BELT TENSION

INSTALLATION OF BELTING

V-BELT CONNECTIONS 

In some applications (180 degree, long 

straight tangents, etc.), curves are manu-

factured in two or more sections requiring 

the use of more than a single drive belt.  

Although set up and test run (and, subjected 

to quality control inspection) at the factory, 

unit may require disassembly for  

shipping.  In such cases, V-belt must be  

re-connected before operation.

To reconnect belts, determine curve section 

containing double sheave drive assembly, 

or “drive section” in illustration above.  This 

drive section features drive V-belt shipped 

mounted as required.  The V-belt on the 

adjoining curve section, or “driven section”, 

must be attached to double sheave drive 

assembly.  To install, loosen V-belt take-up 

sheave on driven section to allow adequate 

slack in V-belt for attachment to double 

sheave.  Then, complete  

V-belt assembly by properly adjusting  

take-up sheave in center of driven section as 

outlined in following section.
NOTE:  Depending on the model or BF 

of curve or spur, there are several take-up 

configurations available.  See page 9 of 

manual for more information.

WARNING:  

Safety finger guards are 

located above V-belt on all live roller 

curves and spurs.  Removal of finger guard 

assemblies may result in serious injury to 

personnel stationed near or coming in 

contact with conveyor.  V-belt must be kept 

in good condition and belt tension must be 

properly adjusted for safe work environ-

ment.  BEFORE 

ANY

 ADJUSTMENTS ARE 

ATTEMPTED, SHUT “OFF” AND LOCK 

OUT POWER SOURCE.

WARNING:  

Safety finger guards are 

located above V-belt on all live roller 

curves and spurs.  Removal of finger guard 

assemblies may result in serious injury to 

personnel stationed near or coming in con-

tact with conveyor.  V-belt must be kept in 

good condition and belt tension must be 

properly adjusted for safe work environ-

ment.  BEFORE 

ANY

 ADJUSTMENTS ARE 

ATTEMPTED, SHUT “OFF” AND LOCK 

OUT POWER SOURCE.

Maintaining proper belt tension is vital to 

proper unit operation and long V-belt life.  

Over-tensioning drive belt requires more 

horsepower, decreases belt life and may 

harm unit drive and take-up sheaves.
To increase drive belt tension (or, to take  

up slack in V-belt), move take-up sheave 

toward outside of curve (or spur) by adjust-

ing take-up rod on take-up sheave (see illus-

tration above).  Be careful not to  

over-tension belt.
To “decrease” belt tension, move take-up 

sheave toward inside of curve (or spur) by 

adjusting take-up rod on take-up sheave.  

When adjustment is complete, tighten jam 

nut to complete tensioning procedure.  

Make adjustments to drive belt in small 

increments.

For adjusting drive pressure applied to  

V-belt from drive sheaves, see next section.
NOTE:  When adjusting V-belt tension,  

V-belt must remain parallel with end sheave 

until reaching first alignment sheave (sheave 

may be flat idler or V-grooved).

7

Summary of Contents for 138LRC

Page 1: ......

Page 2: ...ANCE SAFETY PRECAUTIONS 12 Before Performing Maintenance 12 Maintenance and Follow Up Details 12 MAINTENANCE AND LUBRICATION 13 Periodic Maintenance Schedules 13 Recommended Lubricants 14 Report on Mi...

Page 3: ...nent supports to floor or mounting surface Use 3 8 x 2 1 2 or longer wedge anchors for permanent installation in concrete flooring It is the responsibility of the customer and installation personnel t...

Page 4: ...ation or condition other than was originally intended Failure to notify Roach may allow conveyor to be operated in a hazardous operating condition Injuries resulting from negligence or violation of sa...

Page 5: ...use single tier perma nent floor supports at each end of a curve for models 138LRC and 196LRC In the center of the curve a single leg support is required underneath the outside frame rail If the frame...

Page 6: ...ic tated by type of drive assembly used i e underneath center drive side mount etc WARNING It is the responsibility of the customer and installation personnel to sup ply and install net or mesh guardi...

Page 7: ...contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK OUT POWER SOURC...

Page 8: ...ar or coming in contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK...

Page 9: ...V BELT PATHS V BELT PATH FOR SPURS AND CURVES 9...

Page 10: ...source before any adjustments are attempt ed WARNING To check drive sprocket alignment it is imperative that conveyor is shut OFF and power source is locked out before any adjustments are attempted Se...

Page 11: ...lly started an immediate visual inspection should include motor gear reducer belt tracking discussed in following section under Belt Tracking and related adjustments noted in handbook for unit compone...

Page 12: ...contact with con veyor Warn personnel that conveyor is being prepared for start up and to stay clear of unit Do not start conveyor until all personnel are clear When maintenance is completed only aut...

Page 13: ...bolts nip points other hazards MONTHLY RECOMMENDED MAINTENANCE SCHEDULE COMPONENT DETAIL OF MAINTENANCE Gear Reducer Check for leaks Drive Chain Check for proper operating tension for overall wear lu...

Page 14: ...ng operation special order bearings may be required to achieve optimal bearing performance For additional information consult factory MISC LUBRICANTS LUBRICANT BRAND DESCRIPTION General Purpose Grease...

Page 15: ...Faulty Bearing A Check for leaks B Replace unit C Replace bearing Drive chain con veying chain or sprockets experience excessive wear A Excessive chain tension B Sprockets misaligned C Chain not lubri...

Page 16: ...1 3 16 bore 12 Idler sheave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V bel...

Page 17: ...MODEL 138LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 17...

Page 18: ...eave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V belt 15 Left hand inside ta...

Page 19: ...MODEL 196LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 19...

Page 20: ...r 13 Sheave mounting channel 50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 IR inside curve chann...

Page 21: ...MODEL 138LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 21...

Page 22: ...50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 48 IR inside curve channel 45 60 53 Steel 4 O D V...

Page 23: ...MODEL 196LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 23...

Page 24: ...s of profit delays or expenses incurred by failure of said part or parts Failure due to abuse incorrect adjustments exposure to corrosive or abrasive environ ment or operation under damp conditions do...

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