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IDENTIFYING/INSTALLING PERMANENT FLOOR SUPPORTS

GENERAL INSTALLATION INFORMATION

SLAVE DRIVE / MATING TO OTHER CONVEYORS

NOTE:  

There are two primary methods of 

installation for a curve--driven by its own 

gear motor or SLAVE driven from another 

conveyor.

Once conveyor is uncrated, installation of  

curve or spur may begin (note that in follow-

ing text we will use “curve” for reference to 

both curves and curve spurs).  Locate unit in 

the actual installation area.
There are two primary methods of instal-

lation for a curve--driven by its own gear 

motor or SLAVE driven from another con-

veyor.  Most often, curves are SLAVE driven 

by belt driven live rollers or slider bed belt 

conveyors, which eliminates gear motor 

drive assembly for curve.
Locate actual bed section of conveyor 

which is to slave drive curve to begin instal-

lation.  Note that this conveyor is usually 

set up before curve is installed.  Bed sec-

tion labels are located on bed of driving 

conveyor showing where slave driven curve 

will be installed (see illustration above).  For 

curves not slave driven, location of instal-

lation in most usually noted by conveyor 

“mark numbers”.
Use mechanical hoist (fork truck or other 

available means) to raise bed sections to 

approximate installed elevation.  Locate sup-

ports, attach to curve and mate curve with 

butt couplings.

It is most common to use single tier perma-

nent floor supports at each end of a curve, 

for models 138LRC and 196LRC.  In the 

center of the curve, a single leg support is 

required underneath the outside frame rail.  

If the frame rail consists of two or more 

frame rails 

and

 is joined together in the cen-

ter of the curve, a full support is required.
For model 138LRCS and 196LRCS curve 

spurs, two supports are generally required, 

one support at the junction between the 

spur and the curve and one support at the 

tangent end of the curve.
Adjust elevation to top of conveyor by  

loosening bolts in support uprights, raising 

or lowering conveyor and fully tightening 

bolts at desired elevation.  Tighten all bolts 

in supports 

before

 unit operation.   

Complete support installation by lagging 

support attachment plates to floor with two 

lag bolts in a diagonal pattern in support 

foot plate mounting holes.  Conveyor  

must be level across width of unit before 

completing final support height adj.  
*Supports are normally shipped at minimum 

support height.  See chart above.

CAUTION:  Always

 anchor permanent sup-

ports to floor (or mounting surface).  Use 

3/8” x 2-1/2” (or longer) wedge anchors 

for permanent installation in  

concrete flooring.

*MINIMUM SUPPORT HEIGHT

MEDIUM DUTY

HEAVY DUTY

SM-1

7-1/4”

SM-7

34-1/4” SH-1

6-1/4”

SH-7

25-3/4”

SM-2 10-1/4”

SM-8

46-1/4” SH-2

7-3/4”

SH-8

31-3/4”

SM-3 13-1/4”

SM-9

58-1/4” SH-3 10-3/4”

SH-9

43-3/4”

SM-4 16-1/4” SM-10 70-1/4” SH-4 13-3/4” SH-10 55-3/4”
SM-5 20-1/4” SM-11 80-1/4” SH-5 16-3/4” SH-11 67-3/4”
SM-6 24-1/4” SM-12 92-1/4” SH-6 19-3/4” SH-12 29-3/4”

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Summary of Contents for 138LRC

Page 1: ......

Page 2: ...ANCE SAFETY PRECAUTIONS 12 Before Performing Maintenance 12 Maintenance and Follow Up Details 12 MAINTENANCE AND LUBRICATION 13 Periodic Maintenance Schedules 13 Recommended Lubricants 14 Report on Mi...

Page 3: ...nent supports to floor or mounting surface Use 3 8 x 2 1 2 or longer wedge anchors for permanent installation in concrete flooring It is the responsibility of the customer and installation personnel t...

Page 4: ...ation or condition other than was originally intended Failure to notify Roach may allow conveyor to be operated in a hazardous operating condition Injuries resulting from negligence or violation of sa...

Page 5: ...use single tier perma nent floor supports at each end of a curve for models 138LRC and 196LRC In the center of the curve a single leg support is required underneath the outside frame rail If the frame...

Page 6: ...ic tated by type of drive assembly used i e underneath center drive side mount etc WARNING It is the responsibility of the customer and installation personnel to sup ply and install net or mesh guardi...

Page 7: ...contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK OUT POWER SOURC...

Page 8: ...ar or coming in contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK...

Page 9: ...V BELT PATHS V BELT PATH FOR SPURS AND CURVES 9...

Page 10: ...source before any adjustments are attempt ed WARNING To check drive sprocket alignment it is imperative that conveyor is shut OFF and power source is locked out before any adjustments are attempted Se...

Page 11: ...lly started an immediate visual inspection should include motor gear reducer belt tracking discussed in following section under Belt Tracking and related adjustments noted in handbook for unit compone...

Page 12: ...contact with con veyor Warn personnel that conveyor is being prepared for start up and to stay clear of unit Do not start conveyor until all personnel are clear When maintenance is completed only aut...

Page 13: ...bolts nip points other hazards MONTHLY RECOMMENDED MAINTENANCE SCHEDULE COMPONENT DETAIL OF MAINTENANCE Gear Reducer Check for leaks Drive Chain Check for proper operating tension for overall wear lu...

Page 14: ...ng operation special order bearings may be required to achieve optimal bearing performance For additional information consult factory MISC LUBRICANTS LUBRICANT BRAND DESCRIPTION General Purpose Grease...

Page 15: ...Faulty Bearing A Check for leaks B Replace unit C Replace bearing Drive chain con veying chain or sprockets experience excessive wear A Excessive chain tension B Sprockets misaligned C Chain not lubri...

Page 16: ...1 3 16 bore 12 Idler sheave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V bel...

Page 17: ...MODEL 138LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 17...

Page 18: ...eave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V belt 15 Left hand inside ta...

Page 19: ...MODEL 196LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 19...

Page 20: ...r 13 Sheave mounting channel 50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 IR inside curve chann...

Page 21: ...MODEL 138LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 21...

Page 22: ...50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 48 IR inside curve channel 45 60 53 Steel 4 O D V...

Page 23: ...MODEL 196LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 23...

Page 24: ...s of profit delays or expenses incurred by failure of said part or parts Failure due to abuse incorrect adjustments exposure to corrosive or abrasive environ ment or operation under damp conditions do...

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