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SHORTAGES, DAMAGES AND RETURN AUTHORIZATIONS

SAFETY INFORMATION / RECEIVING & INSPECTION

IMPORTANT SAFETY GUIDELINES

Before uncrating, check quantity of items 

received against bill of lading to confirm 

that all equipment has been received.  

Next, determine if any damage has 

occurred.  Damage and/or shortage in 

shipment  should be reported immediately 

to both Roach and carrier.  Obtain signed 

damage report from carrier agent and send 

copy to Roach.  

Do not repair any damage 

before obtaining this report.

  Finally, con-

sult factory to determine if entire shipment 

must be returned to factory for repair 

or

 if 

a replacement order should be entered for 

replacement equipment.
Therefore, it is imperative that the bill of 

lading (or, accompanying freight documen-

tation) be checked to ensure receipt of ALL 

units ordered including ALL accessories.

After receipt and initial inspection, carefully 

remove crating and look for essential com-

ponents and specific accessories that may 

have been boxed and attached (or ‘band-

ed’) to crating material such as guard rails 

and hardware which may be packaged 

and shipped in this manner.  Save all  

hardware for subsequent use by installation 

personnel.

NOTE:  

Do not return goods to factory 

without prior, written return authorization.  

Unauthorized returns are subject to refusal 

at factory.  Also, some items (electric 

motors, gearbox, etc.) may be shipped 

direct from their manufacturer.  Thus,  

two or more separate shipments may be 

required to receive all equipment.

WARNING:  All personnel coming in contact with this conveyor should be aware of the following safety guidelines BEFORE USING OR 
WORKING AROUND CONVEYOR.  NOTE:  ALWAYS notify Roach Manufacturing® whenever any conveyor is used in an application 
or condition other than was originally intended.  Failure to notify Roach® may allow conveyor to be operated in a hazardous operating 
condition.  Injuries resulting from negligence or violation of safety instructions hereby removes responsibility of product liability claims from 
Roach®. Any violation of above safety instructions hereby removes all product liability claims from Roach.

Do not operate conveyor with  

protective guards removed.  This 

includes chain guards, belt guards, snub roller 

guards, center drive guards and  

any other safety guard.

Do not walk, ride, climb, or touch 

moving parts on a conveyor in  

operation.

Do not wear loose clothing or  

uncovered hair around conveyor.

Do not work near conveyor without 

knowing how & where to shut power 

“OFF” and lock out power source.

Do not remove jammed product with 

conveyor running.

Do not replace parts or perform  

maintenance on conveyor, or moving 

conveyor parts, without first shutting “OFF” 

power to conveyor and locking out power 

source.

Do not connect gravity to powered 

conveyor without safety gravity  

connector brackets.

To prevent electrical shock, conveyor 

must be grounded, and have proper 

electrical connections in accordance with  

federal, state, and local codes.

Safety pop out rollers in conveyors 

installed above 7’-0” elevation must be 

retained by guard rail, clips, etc.  Safety pop 

out rollers must be allowed to pop out when 

conveyors are installed at or below  

7’-0” elevation.

It is the responsibility of conveyor  

end-user to comply with all safety 

standards including OSHA and other federal, 

state, and local codes or regulations.  Install 

protective guarding and other related safety 

precautionary equipment to eliminate  

hazardous operating conditions which may 

exist when two or more vendors supply 

machinery for related use.

Any violation of above safety  

instructions hereby removes all  

product liability claims from Roach  

Manufacturing Corporation

®

.

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Summary of Contents for 138LRC

Page 1: ......

Page 2: ...ANCE SAFETY PRECAUTIONS 12 Before Performing Maintenance 12 Maintenance and Follow Up Details 12 MAINTENANCE AND LUBRICATION 13 Periodic Maintenance Schedules 13 Recommended Lubricants 14 Report on Mi...

Page 3: ...nent supports to floor or mounting surface Use 3 8 x 2 1 2 or longer wedge anchors for permanent installation in concrete flooring It is the responsibility of the customer and installation personnel t...

Page 4: ...ation or condition other than was originally intended Failure to notify Roach may allow conveyor to be operated in a hazardous operating condition Injuries resulting from negligence or violation of sa...

Page 5: ...use single tier perma nent floor supports at each end of a curve for models 138LRC and 196LRC In the center of the curve a single leg support is required underneath the outside frame rail If the frame...

Page 6: ...ic tated by type of drive assembly used i e underneath center drive side mount etc WARNING It is the responsibility of the customer and installation personnel to sup ply and install net or mesh guardi...

Page 7: ...contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK OUT POWER SOURC...

Page 8: ...ar or coming in contact with conveyor V belt must be kept in good condition and belt tension must be properly adjusted for safe work environ ment BEFORE ANY ADJUSTMENTS ARE ATTEMPTED SHUT OFF AND LOCK...

Page 9: ...V BELT PATHS V BELT PATH FOR SPURS AND CURVES 9...

Page 10: ...source before any adjustments are attempt ed WARNING To check drive sprocket alignment it is imperative that conveyor is shut OFF and power source is locked out before any adjustments are attempted Se...

Page 11: ...lly started an immediate visual inspection should include motor gear reducer belt tracking discussed in following section under Belt Tracking and related adjustments noted in handbook for unit compone...

Page 12: ...contact with con veyor Warn personnel that conveyor is being prepared for start up and to stay clear of unit Do not start conveyor until all personnel are clear When maintenance is completed only aut...

Page 13: ...bolts nip points other hazards MONTHLY RECOMMENDED MAINTENANCE SCHEDULE COMPONENT DETAIL OF MAINTENANCE Gear Reducer Check for leaks Drive Chain Check for proper operating tension for overall wear lu...

Page 14: ...ng operation special order bearings may be required to achieve optimal bearing performance For additional information consult factory MISC LUBRICANTS LUBRICANT BRAND DESCRIPTION General Purpose Grease...

Page 15: ...Faulty Bearing A Check for leaks B Replace unit C Replace bearing Drive chain con veying chain or sprockets experience excessive wear A Excessive chain tension B Sprockets misaligned C Chain not lubri...

Page 16: ...1 3 16 bore 12 Idler sheave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V bel...

Page 17: ...MODEL 138LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 17...

Page 18: ...eave angle 46 Nylon 3 O D V groove sheave 13 Left hand outside tangent drive channel 47 Steel 4 O D V groove take up sheave 14 Right hand outside tangent drive channel 48 V belt 15 Left hand inside ta...

Page 19: ...MODEL 196LRC ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 19...

Page 20: ...r 13 Sheave mounting channel 50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 IR inside curve chann...

Page 21: ...MODEL 138LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 21...

Page 22: ...50 V belt sheave w 1 3 16 bore 14 Flange bearing mount 51 Flat idler sheave 15 Spur mounting bracket 52 Nylon 3 O D V groove take up sheave 16 32 1 2 48 IR inside curve channel 45 60 53 Steel 4 O D V...

Page 23: ...MODEL 196LRCS ILLUSTRATIONS FOR UNIT WITH END DRIVE SIDE MOUNT END DRIVE 23...

Page 24: ...s of profit delays or expenses incurred by failure of said part or parts Failure due to abuse incorrect adjustments exposure to corrosive or abrasive environ ment or operation under damp conditions do...

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