Roach Conveyors 138LRC, Owner'S Manual

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TECH HANDBOOK FOR LIVE ROLLER CURVES/SPURS
TABLE OF CONTENTS
TECH HANDBOOK FOR BELT DRIVEN LIVE ROLLERS
................................................ 2
-Caution Labels ................................................................................................. 2
CAUTIONS, WARNINGS AND HAZARDS .............................................................. 3
-Introduction ..................................................................................................... 3
-Cautions, Warnings and Hazards....................................................................... 3
SAFETY INFORMATION / RECEIVING & INSPECTION .............................................. 4
-Important Safety Guidelines................................................................................ 4
-Shortages, Damages and Return Authorizations ..................................................... 4
GENERAL INSTALLATION INFORMATION .............................................................. 5
-Slave Drive / Mating to Other Conveyors ............................................................ 5
-Identifying / Installing Permanent Floor Supports .................................................... 5
CEILING HANGERS AND POLYTIER SUPPORTS ........................................................ 6
-Installation of Ceiling Hangers ............................................................................ 6
-Installation of Polytier Supports ............................................................................ 6
INSTALLATION OF BELTING ................................................................................. 7
-V-Belt Connections............................................................................................ 7
-Adjusting V-Belt Tension ..................................................................................... 7
-V-Belt Drive Pressure Adjustment .......................................................................... 8
-Replacing V-Belt And Sheaves ............................................................................ 8
V-BELT PATH ....................................................................................................... 9
-V-Belt Path for Spurs And Curves ......................................................................... 9
START-UP PROCEDURES ..................................................................................... 10
-Drive Chain and Sprocket Alignment ................................................................. 10
-Drive Chain and Sprocket Tension .................................................................... 10
-Gear Reducer Vent Plug .................................................................................. 11
-Preparing for Initial Start-Up .............................................................................. 11
MAINTENANCE SAFETY PRECAUTIONS
............................................................... 12
-Before Performing Maintenance ........................................................................ 12
-Maintenance and Follow-Up Details .................................................................. 12
MAINTENANCE AND LUBRICATION .................................................................... 13
-Periodic Maintenance Schedules ....................................................................... 13
-Recommended Lubricants ................................................................................. 14
-Report on Miscellaneous Maintenance Performed, Chart 1 .................................... 14
TROUBLE SHOOTING AND REPLACEMENT PARTS ................................................. 15
-Trouble Shooting / Serial Plate ......................................................................... 15
MODEL 138LRC ................................................................................................ 16
-Parts List for Unit With End Drive / Side Mount End Drive ..................................... 16
-Illustrations for Unit With End Drive / Side Mount End Drive .................................. 17
MODEL 196LRC ................................................................................................ 18
-Parts List for Unit With End Drive / Side Mount End Drive ..................................... 18
-Illustrations for Unit With End Drive / Side Mount End Drive .................................. 19
MODEL 138LRCS ............................................................................................... 20
-Parts List for Unit With End Drive / Side Mount End Drive ..................................... 20
-Illustrations for Unit With End Drive / Side Mount End Drive .................................. 21
MODEL 196LRCS ............................................................................................... 22
-Parts List for Unit With End Drive / Side Mount End Drive ..................................... 22
-Illustrations for Unit With End Drive / Side Mount End Drive .................................. 23
WARRANTY
..................................................................................................... 24
WARNING LABELS
ABOVE: Label attached to all protective guards (drives, roller guards, etc.) ABOVE: Label placed near all pulleys (center drives, end drives, tail pulleys)
ABOVE: Label placed near all drive assemblies and at 30’ intervals
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