RLS Wacon SYCON P-value Page 75 Operating Instructions Manual Download

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Page 1: ...RLS Wacon analytics GmbH 49 0 5121 281260 info rls wacon de July 2022 Operating instructions SYCON P value Analyser for the automated measurement of the p value...

Page 2: ...n board 230 VAC version 19 Main board 24 V AC DC version 20 Connection of the supply voltage 21 Connecting the relay outputs 22 Current interface and RS 485 26 Input contacts 1 and 2 27 Connection of...

Page 3: ...eset maintenance counter 68 Changing the reagent bottle 68 Good and bad counters 69 Calibrating the unit 69 Change battery 70 Software update 70 Diagnostic functions 71 Display 71 Sensor 71 Solenoid v...

Page 4: ...ng and programming may only be carried out by a designated specialist The water connection lines to the unit should be kept as short as possible and should not be laid together with mains lines or in...

Page 5: ...to persons and electronic components and assemblies Transport Immediately after receipt check that the unit is complete and has no transport damage The analyser is delivered in a transport safe condit...

Page 6: ...essage 2 programmable digital inputs Measurement data memory and measurement data log on SD card No formation of condensate in the optics Software updates via SD card Scope of delivery The SYCON P is...

Page 7: ...ion 30 011 211 SYCON P analyser in housing 230 VAC version 30 210 210 SYCON P analyser in housing 24 V AC DC version 30 211 210 Enclosure for SYCON series including wall mounting brackets 33 099 005 T...

Page 8: ...metering plugs actuator plugs inlet and outlet plugs are attached to the measuring chamber in the same way and can be released quickly In the middle is the measuring chamber which is basically pressu...

Page 9: ...lays with external power supply 2 5 A Protection class Open wall mounting IP43Mounting in enclosure IP54 Storage temperature 0 C 45 C Ambient temperature 10 C 45 C Measured water temperature 5 C 40 C...

Page 10: ...the maximum measured value of the respective reagent used Repeatability 2 5 of the maximum measured value of the respective reagent used Please note Depending on the ingredients in the water there ma...

Page 11: ...ysis Water meter Flow monitor Interval reset Analogue output 0 20 mA 4 20 mA Resolution 100 A max load 750 RS 485 Modbus RTU protocol Registers and programming of the interface can be found in the sep...

Page 12: ...Reagent Measuring range Item no 500ml bottle Item no 4 x 500 ml bottles mmol l P25 5 0 2 5 32 086 353 32 486 353 P25 20 0 8 20 32 086 354 32 486 354 The measured value to be monitored should be as clo...

Page 13: ...the outlet is kept free and short Insert the reagent and connect it to the dosing pump Make sure that the connecting hoses are not twisted Do not switch on the unit until all preliminary work has bee...

Page 14: ...ON P must be installed in an upright position There are four 6 mm holes in the wall bracket for mounting the analyser Figure 4Drilling plan for mounting the analyser without housing Position Descripti...

Page 15: ...ting brackets with 6 5 mm holes that are attached to the back of the housing To open the unit the available free space should be at least 450 x 350 mm W x H Figure 5Drilling plan for mounting the anal...

Page 16: ...depressurised Hoses connections and seals must be checked regularly and if necessary replaced as a precaution even if they show no visible damage Maintenance intervals must be observed Before commissi...

Page 17: ...the water sample should be between 1 and 2 bar The hose length of the water drain must not be longer than 2 m and must lead away vertically downwards The system must be able to relax freely against th...

Page 18: ...cal connections may only be carried out by authorised specialist personnel in compliance with the current regulations All lines must be de energised Open the cover of the control unit by loosening the...

Page 19: ...version Main board 230 VAC version Figure 9Main board 230 VAC version Position Description A Battery holder B Solenoid valve connection C Reagent pump connection D Display connection E Actuator plug...

Page 20: ...C version Main board 24 V AC DC version Figure 10Main board 24 VAC version Position Description A Battery holder B Solenoid valve connection C Reagent pump connection D Display connection E Actuator p...

Page 21: ...it switch Terminal designation Description 1 L power out Switched supply voltage between L and N 2 L power out 3 N power out 4 N power out Voltage The unit switch does not disconnect the terminals fro...

Page 22: ...M Relay 1 COM common connection see page 9 Load capacity 6 NC Relay 1 NC normally closed 7 NO Relay 1 NO de energised open Relay 1 Function Limit value alarm 1 Upper limit value 1 If the measured valu...

Page 23: ...d when the set limit value is exceeded or not reached Note the limit value mode Max Min or Max Max See Limit value mode page 37 Relay 2 Reagent level function If the reagent level has fallen below 10...

Page 24: ...y closed 10 NO Relay 3 NO de energised open Relay 3 Function Reporting of unit faults If a device error occurs or the device is switched off relay 3 has dropped out connection from COM to NC In additi...

Page 25: ...R4 symbol is not marked in the display If the level falls below 10 relay 4 is energised and establishes a connection from COM to NO In addition the R4 symbol is highlighted in black in the display Con...

Page 26: ...Output 0 20 mA or 4 20 mA Power interface Function The current measured value or the device status is output as a current via the current interface The current range can be selected between the settin...

Page 27: ...ut 15 GND Earth connection for the 24 V connection Input contact 1 Function Other potential free switches can be connected to the input contact If the input contact is closed the IN symbol is highligh...

Page 28: ...connected for measurement in a quantity interval An auxiliary voltage of 24 VDC at terminal 13 and GND at terminal 15 is available for the electronics For signal detection 24 VDC must be bridged to te...

Page 29: ...s applied to output terminals 1 to 4 and can be used at the output relays to control pumps solenoid valves or other consumers The maximum total connected load to output terminals 1 to 4 must not excee...

Page 30: ...he input is intended as an addition to the normal time interval The analyser works in a set time interval via the switch a signal can be delivered to the input and thus an additional analysis can be s...

Page 31: ...the type of water meter Hall or Reed In Reed mode the input is debounced to prevent miscounting Programming Menu Settings Analysis Auto Interval Quantity 3 Activate analyses in the quantity interval...

Page 32: ...mples below show different connection options at the input contact When using a flow monitor the analyses are only carried out if a defined signal is present at the input flow monitor reports flowing...

Page 33: ...displayed value is deleted from the display and the analysis interval is paused as long as the input contact is closed opened After completion of the regeneration or after switching over to the secon...

Page 34: ...output 3 is energised and the connection from COM to NO is switched If a fault is detected relay 3 output 3 drops out and makes the connection from COM to NC Relay 1 Output 1 is energised when the Up...

Page 35: ...analytics GmbH 49 0 5121 281260 info rls wacon de July 2022 Subject to change without notice Page 35 Connection of external components Figure 21 Assignment of the terminals when connecting an reagent...

Page 36: ...Relay 4 is active during the analysis Programming Menu Settings Outputs Relay 4 Analysis In this mode a feed pump can be connected to the relay for example to feed pressure free sample water into the...

Page 37: ...s below limit value 2 lower limit value 2 relay 2 is energised and establishes a connection from COM to NO In addition the symbol R2 is marked in black in the display Mode Max Max softening system for...

Page 38: ...which current value of 20 mA corresponds to which measured value Programming Menu Settings Outputs Current interface type Programming Menu Settings Outputs Calibrate current interfaces Enter the measu...

Page 39: ...s type 0 20 mA 0 20 0 1 2 5 4 8 4 8 mA corresponds to 1 2 mmol l Calculation for current interfaces type 4 20 mA 4 20 4 1 2 5 7 84 7 84 mA corresponds to 1 2 mmol l Operating status via analogue curre...

Page 40: ...tch F Dosing pump G Dosing plug reagent plug H Optical measuring path I Measuring chamber The locking pins can only be pulled up and not out K Stirrer magnetic stirrer L Drain plug M Actuator plug LED...

Page 41: ...unit the background colour of the display changes Background colour State White Unit is working properly Red Limit value exceeded or unit error Figure 23 Structure of the front cover of the control un...

Page 42: ...r maintenance date good and bad measurements Service Start analysis manually Pump reagent new bottle inserted manual rinse acknowledge maintenance Reset good and bad counters Diagnostic programme test...

Page 43: ...Set limit values G Analysis result H Analysis step T 5 00 remaining time in minutes until next analysis I Status bar K Manual or automatic operation L Relay 1 dropped out M Relay 2 dropped out N Rela...

Page 44: ...the selection with the and keys Confirm the setting with the OK key If you do not want to change the setting you can leave the selection with the Back key In the image below the active selection is th...

Page 45: ...the desired number appears in the frame Now move the cursor to the OK field on the keyboard and press the OK key You will see the following information Current currently set value Minimum smallest ad...

Page 46: ...Language German Analysis Unit mmol l Reagent P25 5 Limit value 1 2 5 mmol l Limit value 2 1 0 mmol l Flushing time 120 seconds Auto Interval Time 5 minutes Auto Interval quantity No Stop analysis No C...

Page 47: ...d Figure 30 Configuration wizard The following steps are followed Automatic mode If the automatic mode is still active it must be ended now Select Yes or No with the arrow keys and confirm with the OK...

Page 48: ...d time No Device keeps the date and time unchanged Set date Use the arrow keys and to increase or decrease the date Confirm with the OK key and change step by step from day to month and further to yea...

Page 49: ...m the list displayed For measuring ranges of the reagents see the table on page 12 After selecting press the OK key Reagent Insert a new reagent bottle and press OK Insert new reagent bottle and press...

Page 50: ...r operation of the sample cooler before the next step in order to exclude a hazard from hot steam or hot water Flush Press OK to flush the supply line and measuring chamber Press the OK key Flush The...

Page 51: ...e Maximum largest adjustable value If the value at Current corresponds to your wish you do not need to enter the digits again and can immediately move the cursor to the OK field in the keyboard and co...

Page 52: ...e cursor to the OK field in on the keyboard and confirm with the OK key Limit value 2 Enter the lower limit value 2 which relay 2 is to be switched when it is exceeded fallen short of Press the OK key...

Page 53: ...erval time appears in the frame Now move the cursor to the OK field on the keyboard and press the OK key You will see the following information on the left Current currently programmed value Minimum s...

Page 54: ...Further analyses are carried out even after the limit value has been exceeded Entrance 1 Select the function of the input Press the OK key Input 1 You have the following choices at the entrance Disab...

Page 55: ...e value Maximum largest adjustable value If the value at Current corresponds to your wish you do not need to enter the digits again and can immediately move the cursor to the OK field in the keyboard...

Page 56: ...f interval reset is selected NO Analysis interval active Analysis interval is stopped by a closed input contact NC Analysis interval active Analysis interval is stopped by an open input contact Make y...

Page 57: ...elay switches for a set pulse time If pulse contact is selected Set the pulse duration for relay 1 You will see an input keyboard on the right Now use the arrow keys and to move the black cursor to th...

Page 58: ...exceeds falls short of the limit value Pulse The relay switches for a set pulse time You will see an input keyboard on the right Now use the arrow keys and to move the black cursor to the desired digi...

Page 59: ...le to control the cooling water valves of the sample coolers or pumps After the delay time has elapsed the solenoid valve on the Sycon opens and the analysis begins The relay remains switched for the...

Page 60: ...black cursor to the desired digit and press the OK key The selected digit appears in a frame on the left Repeat the entry until the desired number appears in the frame Now move the cursor to the OK f...

Page 61: ...e July 2022 Subject to change without notice Page 61 Configuration Menu structure The following is an overview of the menu structure to give you an overview of all the functions of the analyser Illust...

Page 62: ...rogrammed interval or by external start After switching on the automatic mode is active The first analysis is started after 3 minutes after switching on with programmed internal interval All subsequen...

Page 63: ...lue exceeded can be reset in the service menu under the item Good Bad counter Behaviour in the event of a power failure All settings of the unit are stored on the SD card or in the internal memory In...

Page 64: ...in tabular form with time date and error The data is stored in the following format YYYY MM DD Tab hh mm Tab Error code LF history dat System Analysis results with time stampThe unit loads these into...

Page 65: ...holder by unlocking it at the clips at the top and bottom Disconnect the reagent plug and the reagent bottle Pull the locking pins slightly forwards The locking pins can only be pulled up and not out...

Page 66: ...e been used Select Yes or No and press OK Yes The bottle level is set to 100 No The previous bottle fill level in is retained Rinse the measuring chamber again programming Menu Service Manual rinse Th...

Page 67: ...nd 1 x C must be lubricated with technical Vaseline before insertion into the measuring chamber Pull up the locking pin insert the light rod plug and lock it Pull up the locking pins insert the reagen...

Page 68: ...gent whose shelf life has not yet expired Always use reagent bottles with a capacity of 500 ml Proceed as follows Switch off the unit To change the reagent bottle loosen the screw cap on the bottle an...

Page 69: ...temperature of 20 C When operating in very warm or cold locations we recommend calibrating the unit during commissioning To calibrate the unit proceed as follows Carry out an analysis with the device...

Page 70: ...spose of the battery at a collection point for batteries Software update The analyser offers the possibility of a software update As part of the product improvement you will receive software updates v...

Page 71: ...ia the OK button If this is not the case please check the electrical connection of the solenoid valve in the unit If the plugs are seated correctly measure the voltage between the connections on the v...

Page 72: ...ntrol board To exit move the cursor to Exit and press the OK key The positioning of the relays can be found from page 22 Power interface A current meter is required to test the current interface Measu...

Page 73: ...When using a pump for sample delivery check that the pump is connected correctly Check that the inlet and outlet are connected the right way round Check that the stirring blade is in the measuring cha...

Page 74: ...ic pump for air bubbles If necessary pump reagent until the hose is completely filled with reagent Check that the inlet and outlet are connected the right way round Check that the programmed reagent t...

Page 75: ...RLS Wacon analytics GmbH 49 0 5121 281260 info rls wacon de July 2022 Subject to change without notice Page 75 Appendix Spare parts...

Page 76: ...mm long 6 x 4 mm 33 090 124 Q Supply hose 50 mm long 6 x 4 mm 33 090 112 R Solenoid valve SYCON 24 V 33 090 157 S Suction lance 33 090 011 T Bulkhead connector straight 33 090 116 V O ring 5 28 x 1 7...

Page 77: ...lean cleaning set is offered for this purpose It contains all the tools needed for cleaning as well as the cleaning fluid FIT 3000 For information on carrying out maintenance see the chapter Maintenan...

Page 78: ...steel 1 4408 V4A 1 2 inch to 1 4 inch conical male thread Socket ball valve stainless steel 1 4408 V4A with 1 4 inch cylindrical internal thread Straight screw in fitting nickel plated brass 1 4 inch...

Page 79: ...RLS Wacon analytics GmbH 49 0 5121 281260 info rls wacon de July 2022 Subject to change without notice Page 79 Appendix Notes Maintenance and service Date Employees Comment Model Serial number...

Page 80: ...GB Limit mode Flow monitor Max Min NC Max Max NO Limit values Interval reset Limit value 1 mmol l NC Limit value 2 mmol l NO Time interval Relay 1 No min Permanent contact Yes Pulse contact s Quantit...

Page 81: ...81260 info rls wacon de July 2022 Subject to change without notice Page 81 Appendix Document changes Date Change 05 07 2022 Publication of the document 07 07 2022 Shelf life of the reagent adjusted to...

Page 82: ...July 2022 RLS Wacon analytics GmbH 49 0 5121 281260 info rls wacon de Page 82 Subject to change without notice Appendix Declaration of conformity...

Page 83: ...12 D 31137 Hildesheim Phone 49 0 5121 28126 0 Fax 49 0 5121 28126 20 info rls wacon de www rls wacon de Managing Directors Dr Claudia Rudolph Dr Sascha Matern Register court Hildesheim Local Court Re...

Page 84: ...July 2022 RLS Wacon analytics GmbH 49 0 5121 281260 info rls wacon de Page 84 Subject to change without notice...

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