Rhin-O-Tuff HD6500 Instruction Book Download Page 2

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The APES System is an attachment for the HD7700, HD7000 or HD6500 punches. This manual
discusses all of the necessary steps to transform the punch into an

utomatic

aper

jecting and

tacking punch machine. The paper specifications for punching, ejecting, and stacking are

between 14” x 14” (maximum) down to 8-1/2” x 5-1/2” A5 (minimum). It will also punch mixed
stock including tabs and acetate cover material.

APES System Operators Training Manual

Please see the HD7700, HD7000 or HD6500 Manual for die setup and machine use.

Summary of Contents for HD6500

Page 1: ...Instruction Book for APES System ...

Page 2: ...atic aper jecting and tacking punch machine The paper specifications for punching ejecting and stacking are between 14 x 14 maximum down to 8 1 2 x 5 1 2 A5 minimum It will also punch mixed stock including tabs and acetate cover material A P E S APES System Operators Training Manual Please see the HD7700 HD7000 or HD6500 Manual for die setup and machine use ...

Page 3: ...7000 HD6500 HD7650 Adaptor Kit 1 a Adaptor Bar 1 b Bolt 8 32 x 3 4 2 c Hex Wrench 9 64 1 Serial Number ______________ Inspected by ______ APES System Shipping Kit Contents Power Cord 1 Mate Blocks 2 Reception Paper Guide Stop w Knob 1 Palm Switch Mount 1 Knob Kit 1 a Three arm 1 4 20 Knob 4 b Quick Release Pin 2 c 1 4 20 Socket Head Bolt 4 d Star Wrench T 30 1 e Hex Wrench 3 16 1 ...

Page 4: ......

Page 5: ... 4 Ejector Setup 6 and larger paper 18 5 Ejector Setup 5 1 2 and smaller paper 20 6 Ready to Operate 21 Setup and Use of the AccuSet Index Paper Guide 22 Troubleshooting Guide 23 Electrical Diagram for APES System 115VAC 24 Electrical Diagram for APES System 230VAC 25 NOTICE This manual covers both the APES System for the HD7000 and HD6500 Punches and also the APES System for the HD7700 Punch The ...

Page 6: ...Operating Guidelines CAUTION CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury It may also be used without the safety alert symbol as an alternative to Notice WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation which if not avoided will result in death or seri...

Page 7: ...or ergonomic work flow separate locations for un punched books and a punched books Lifting Hazard Single person lift could result in injury Two person lift required CAUTION u Turn power switch off before maintaining machine or changing die assembly WARNING Crush hazard Keep hands away from moving parts Lockout and disconnect power before servicing u Use of appropriate hand protection should be uti...

Page 8: ... Locate a clear work area 48 wide X 30 deep with a duplex outlet within 5 feet that provides a 15 amp service 16 amp European The work area must be a solid and firm cabinet or a heavy duty table with a flat level surface Locate your punch on the right side of a 48 wide work area with the chip tray near the front edge of the work area Never attempt to move the HD punch with one person Always move y...

Page 9: ... the lid on your HD punch and remove the Paper Stop Assembly by first removing the nylock nut use 7 16 wrench not included and then the paper stop nut located under the cover The paper stop and knob can now be removed from the front of the cover See Figure B Re assemble the Paper Stop into one piece and Store Close the lid and REPLACE the SAFETY SCREW to its locked position Your APES System came w...

Page 10: ...ded longer screws to attach the block securely and repeat for the other side of machine Mounting the APES System to a punch Check your HD 7000 or HD 6500 for front cover warping Warping must be corrected before proceeding See Figures E F If your machine has any warping open the machine top cover as described earlier Take a pair of pliers and gently bend down the warped areas back flush to the mach...

Page 11: ...Attention users mounting the APES System to a HD7000 HD6500 HD7650 HD7100 Please locate the adaptor packaged with the APES System and install the adaptor as shown in the diagrams below 9 ...

Page 12: ...nged provided See Figure G mounting knobs Preparing your HD7700 for the APES System Unplug HD7700 from outlet DO NOT OPEN COVER Hazardous voltage inside Crush hazard Keep hands away from moving parts Unplug foot pedal and store the APES System has a foot pedal attached See Figure H If the palm switch is being used unplug palm switch and remove palm switch from machine See Figure H Remove Knob 1 by...

Page 13: ...short side of the allen wrench for leverage and turn counter clockwise See Figure I for location Orient the Interface Block with the oval hole forward shown in figure I and round hole to the rear of machine Make sure the counter bores in the blocks face outward See the counter bore example in Figure J Attach the rear Allen screws first use the provided longer screws to attach the block securely an...

Page 14: ...e the APES System Ejector Top Plate Assembly on top of the punch Avoid colliding the APES System Front Paper Guides and the Drive Motor Assembly into the punch while setting the APES System down Keep control cable clear See Figure K 7700 12 Figure K ...

Page 15: ...ront cover Locate the APES System into this position without bending the Rear Paper Guide forward Install and tighten the two 3 winged mounting knobs provided into the last rear mounting slots See Figure N Mounting Continued Move the APES System Reception Assembly next to the punch See Figure N Note that the Reception Pivot Block will align centered about the Ejector Base Plate Reception Mounting ...

Page 16: ... the base of the Pivot Block Mount just under the lid on the inside of the Reception See figure P Mount the APES System reception to the APES System Ejector Base Plate with the two supplied large 2 winged mounting push pins thru assembly holes in both the reception and Ejector Plate Mount the Reception Paper Stop to the Reception Paper Guide See Figure Q 14 Figure P Figure Q ...

Page 17: ...time See Figure S Attach the Reception cable to the back of the punch Attach the APES System Ejector Control Cable from the Ejector Top Plate Assembly to the back of the Reception Assembly by inserting the keyed connector and tightening the collar Attach the power cord for the punch and the APES System to the power cord receptacles on the back side of each device and plug each cord into a protecte...

Page 18: ...chine in the same manner as the foot pedal See assembly instructions within the Paper Stop package Normal setting for this switch is down Foot Pedal ACTIVE When selected it allows for normal activation with the attached foot pedal The optional Paper Stop Switch can be installed without removing the foot pedal Only one is active at a time Portrait Changes APES 14 machine timing to better accommodat...

Page 19: ...de drawer tighten screws Lightly Accessing the Die in the Punch Turn both power switches off before removing a die or performing maintenance See Figure V To change the die on a punch pull the forward APES System Reception mounting pin and pivot the Reception away from the punch This will allow access to the left die locking handle Unlock both handles replace die lock both handles then swing the AP...

Page 20: ... Figure X These guides are used in the locations shown in Figure W Adjustable Paper Stop Knob This adjustment knob is used to center the holes within your sheet Move the Adjustable Edge Guide to the most right position so it will not conflict with the Paper Stop adjusting process Rotating the knob clockwise will in essence move the holes to the left on your paper and rotating the knob counter cloc...

Page 21: ...g the Top Rear Deflector for better ease These next three images illustrate the suggested deflector setups This image shows the Large Top Front Paper Deflector with the Adjustable Edge Guide in the forward configuration This configuration with no rear deflector eliminates the need for lifting of the sheets over a rear deflector However this also offers a smaller opening to insert the paper into Pa...

Page 22: ...is can slow the paper to the point that it will not exit completely or cause the exit belt paddle to dent the paper NOTE Ejector Setup 5 1 2 and Smaller Paper Sheets that stand 6 tall may use either Ejector setups Sheets shorter than 6 must remove the Bracket Assembly to access the sheets within the APES System 20 Figure Y Figure Z Remove the Bracket Assembly by loosening the two knobs located on ...

Page 23: ...ainst the Paper Stop s As you actuate the foot pedal begin reaching for another 20 25 sheets to feed into the Ejector Repeat You will find the APES System has increased your productivity by doing the take away and stacking of your job for you 21 Figure AA Optional Mounting of Palm Switch Bracket Attach palm switch bracket by loosening the bolt shown in figure Z1 and slipping the bracket between th...

Page 24: ... in section 12 page 20 fine tune the paper stop until the sheet punch pattern is centered on the page To determine if the pattern is centered fold the sheet over onto itself as shown in figure DD and align the page ends If the first and last holes align perfectly you are ready for the next step otherwise readjust the Adjustable Paper Stop Knob and repeat hole alignment Now that the APES paper stop...

Page 25: ... not turned on 2 Punch not plugged into wall socket 3 APES not plugged in punch 4 Die not locked in position 5 Punch not operating Grey cable is unpluggedf rom back of reception APES ejection belt moves but paper pivot does not 1 O ring belt needs adjustment 2 Belt needs replacement Check micro switch under top cover Check micro switch under top cover Symptom Possible Cause Action 1 Check power sw...

Page 26: ...Electrical Diagram for APES System 115VAC 6500 7000 7700 24 ...

Page 27: ...Electrical Diagram for APES System 230VAC 6500 7000 7700 25 ...

Page 28: ...Be sure to fill out and return your Product Warranty Registration Card or Register online at www Rhin O Tuff com warranty_registration asp Part Number 900598 Rev 5 April 2014 IMPORTANT ...

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