JUKI APW-895/IP-420 Instruction Manual Download Page 1

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ENGLISH

APW-895/IP-420

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

Summary of Contents for APW-895/IP-420

Page 1: ...ENGLISH APW 895 IP 420 INSTRUCTION MANUAL CompactFlash TM is the registered trademark of SanDisk Corporation U S A ...

Page 2: ...14 ADJUSTMENT OF SA 120 INTERLINING SUPPLYING DEVICE OPTIONAL PART NO 40045772 12 PREPARATION OF THE SEWING MACHINE 13 1 HOW TO OPERATE THE SEWING MACHINE HEAD 13 1 How to attach the needles 13 2 Thread used 13 3 How to pass the needle thread 14 2 HOW TO REMOVE THE SEWING TABLE 15 1 When replacing the bobbin thread 15 2 Cautions to be taken when the sewing tables are removed 16 3 HOW TO WIND THE B...

Page 3: ... Changing procedure of the memory switch data 59 2 Memory switch data list 60 10 PERFORMING OPTIONAL SETTING 68 1 Changing procedure of the optional setting 68 2 Optional setting list 69 11 CHANGING THE DEVICE SETTING 70 1 Changing procedure of the device setting 70 2 Device setting list 71 12 CUSTOMIZING THE PEDAL OPERATION 72 1 Method to select and use the customized data 72 2 Customizing the pe...

Page 4: ...e up procedure 97 4 CONSUMABLE REPLACEMENT COMPONENTS 99 5 TILTING THE MACHINE 101 6 STANDARD OF REPLACING TIME OF THE GAS SPRING 102 7 REPLACING PROCEDURE BETWEEN DOUBLE WELT AND SINGLE WELT 103 1 Replacing procedure between double welt and single welt 103 2 Fine adjustment of the position of garment body clamp 103 3 Replacing the binder 104 8 ADJUSTING THE CORNER KNIFE 105 9 ADJUSTING THE POSITI...

Page 5: ...ted value troubles such as interference between the parts can occur It is therefore necessary to carefully check the compressed air pressure 4 Check whether the needle thread bobbin thread need to be replenished 5 To perform sewing immediately after turning ON the power switch perform trial stitching first then proceed with sewing of actual products after the test sewing 6 In order to prevent the ...

Page 6: ...ngs F Stacker unit Optional G Sewing machine head H Electric control unit Control panel I Operation panel J Power switch Also used as the emergency stop switch K Temporary stop switch With this machine consisting of the aforementioned 11 units you can do desired welting work simply by setting materials garment body interlining piece welting patch etc in place and operating the switches on the oper...

Page 7: ... standard 16 8 Thread Spun thread 60 Recommended 9 Hook Full rotary vertical axis self lubrication hook 10 Thread take up lever Slide thread take up lever 11 Needle bar stroke 33 3mm 12 Cloth feed mechanism Driven by stepping motor 13 Control By a micro computer 14 Safety mechanism Machine operation is automatically stopped if the cloth feed mechanism error detector the needle thread breakage dete...

Page 8: ... out the corner knife unit and remove the string that has fixed the unit Cut and remove the clip band that has fixed the needle bar 1 REMOVING PACKING MATERIALS 2 SECURING THE MACHINE 1 2 CAUTION To prevent a fatal accident lower and fix adjust bolts 2 4 places located at the side of caster 1 after moving the machine to the level and stabilized place When lifting the machine hold the frame without...

Page 9: ...on the pedal side D and the caster 4 do not interfere with each other within the range of pedal operation 4 CONNECTING THE AIR COUPLER Connect one end of air coupler A supplied with the machine as an accessory to air hose 2 Then connect the other end to coupler 3 on the main unit side Connect coupler A to the main unit with air cock 1 closed then carefully open air cock 1 to allow the compressed a...

Page 10: ... input tap of transformer standard setting at the time of delivery 380V CAUTION To prevent possible accidents caused by leakage or dielectric strength an appropriate power plug shall be installed by a person who has an expert knowledge of electricity Be sure to connect the power plug to the receptacle that is well grounded 1 2 3 4 This product performs operation by the single phase connection for ...

Page 11: ... inside of the frame 3 Change stacker turning shaft A section to stacker base hole B At this time take care to prevent the stacker cord the air piping etc from being caught 4 Lock the whole stacker with hinge 2 5 Enter safety bar 3 from C and D directions and fix it at the position where is almost parallel to the floor At this time confirm that air is being supplied C D 3 2 1 A B 6 ASSEMBLING THE ...

Page 12: ...and rubber roller 3 is approximately 0 5 mm If it is not approximately 0 5 mm loosen nut 5 to adjust 2 0 5mm 3 4 5 1 Adjusting the position When the roller stacker is not used or adjusting the corner knife the roller stacker can be turned upward with the procedure below Pull release lever 1 Lift up the roller section to thrust pin 3 into fixing spring 2 then bring them into locked state see Fig 1 ...

Page 13: ...ALLING OPERATION PANEL IP 420 As shown in the figure above open the lid on the right hand section C of IP 420 and connect the connector which is fixed with tape to the right hand top surface B of the table To prevent malfunction due to static electricity install operation panel IP 420 on the panel base to use and do not change the position of the panel base 2 1 1 1 At this time fix the sub table s...

Page 14: ...fill the oil tank with clean oil Upper engraved marker line A A 2 Fill the oil tank with the oil until the top end of oil amount indicating rod 3 comes between the upper engraved marker line and the lower engraved marker line of oil amount indicating window 2 When oil amount is excessively large oil leaks from the air hole or adequate lubrication cannot be performed So be careful 3 When operating ...

Page 15: ...erlining up to the roller section using the notch of the guide plate 4 Adjust the lateral position of two guides two guide pins and side plate on the right to allow the interlining to be fed straight up above the sewing table 5 Position the set collar on the left hand side to allow the side plate to lightly hold the interlining by spring Then fix the set collar there Notch 13 INSTALLING SA 120 INT...

Page 16: ... 2 the amount is decreased and when loosening it the amount is increased 3 4 2 When a new interlining 3 is mounted press interlining supply button 4 perform feeding of the trial sewing several times and use the device after confirming the feeding amount and the parallel feeding of the interlining 6 7 5 Caution when operating When using the interlining supplying device with rear reference 5 the int...

Page 17: ...er and tighten needle clamp screws 2 2 2 Use the left hand twist thread for the needle thread Either twist thread will do for the bobbin thread 2 Thread used Right hand twist thread Left hand twist thread Use a new thread which is uniformly twisted 1 CAUTION Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of the sewing machine When replacing the needl...

Page 18: ... be prevented 3 How to pass the needle thread 1 Lift binder 1 in the direction A Hold section B by hand and turn the whole binder in the direction C Binder is locked with the ball plunger Rather strongly turn the binder in the direction C to release the lock C A B 1 Be sure to press section B since welting width may become improper when the binder is pressed and turned in the direction C CAUTION T...

Page 19: ...row keeping the above state and you can see the bobbin case At this time move the sewing tables so as not to allow the sewing tables to come in contact with the needles 4 After replacing the bobbin thread return the sewing tables in place by following the above mentioned steps of procedure in the reverse order Now firmly set the sewing tables on the throat plates and the pins 2 CAUTION Turn OFF th...

Page 20: ...SA 120 automatic interlining supplying device return the sewing tables to their home positions while lifting the sewing tables so that the plate spring section is not bent Outlet of interlining supply 2 In case of removing the sewing tables with the types below take care not to bend pocket bag clamping device and interlining clamping device 1 Pocket bag clamping device standard 2 Pocket bag clampi...

Page 21: ...hread will fail to be performed normally 2 To ensure the appropriate remaining amount of bobbin thread it is important to wind the bobbin uniformly Be sure to check that the bobbin is uniformly wound particularly at the start of bobbin winding If the bobbin fails to be uniformly wound with thread properly adjust the lateral position of tension post socket 3 3 It is most suitable to wind the bobbin...

Page 22: ... 1 and take out the bobbin cases together with the bobbins 2 When fitting fit the bobbin cases into the hook driving shaft and tilt levers 1 2 3 0 2 to 0 3mm When bobbin cases left and right 2 are replaced make sure that the clearance between the opener which is extremely receded and the bobbin case is 0 2 to 0 3 mm If the clearance is not 0 2 to 0 3 mm loosen setscrew 3 and adjust it CAUTION Turn...

Page 23: ...e threads tension appropriately by turning thread tension adjustments nuts 1 and 2 respectively Turning the nuts clockwise will increase the thread tension or turning them counterclockwise to decrease it 1 Adjusting bobbin thread tension Turn bobbin thread tension adjustment screw clockwise to increase the bobbin thread tension or turn the screw counterclockwise to decrease it As shown in the left...

Page 24: ...ody clamp left Garment body clamp right Material guide functions to stabilize the welt patch at the edge of the machine needle Adjust the height and the presser pressure of material guide 1 in accordance with the thickness of material 8 ADJUSTING THE MATERIAL GUIDE 1 The height of material guide can be adjusted by loosening nut 2 and screw 3 Clearance between material guide and welt patch scale ha...

Page 25: ... cover By closing the cover it is possible to access If the media and the cover come in contact with each other and the cover is not closed check the following matters Check that the media is securely pressed until it goes no further Check that the inserting direction of the media is proper 1 When the inserting direction is wrong panel or media may be damaged 2 Do not insert any item other than th...

Page 26: ... Fire or electric shock will be caused Do not bend or apply strong force or shock to it Never perform disassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared Avoid storing or using it in the places below Place of high temperature or humidity Place of dew condensation Place with much dust Place where static electricity or electrical noise is likely t...

Page 27: ... the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed 2 USB specifications Conform to USB 1 1 standard Applicable devices 1_ ____ Storage devices such as USB memory USB hub FDD and card reader Not applicable devices_ __CD drive DVD drive MO drive tape drive etc Format supported ______FD floppy disk FAT 12 Others USB memory etc F...

Page 28: ...trol 7 Brightness control 8 CompactFlash TM eject button 9 CompactFlash TM slot 0 Cover detection switch 1 Connector for external switch 2 Connector for control box connection 2 BASIC OPERATION OF THE OPERATION PANEL IP 420 1 Configuration of IP 420 Front Right side 1 Lightly press the target key on the touch panel with a fingertip to operate the IP 420 If you oper ate with any means other than yo...

Page 29: ...ed whenever the power is turned ON B A When RESET button is pressed the binder goes up So be careful Buttons that perform common operation in the respective screens of IP 420 are as described below 2 Buttons used in common Pictograph Name Description CANCEL button Pop up screen is closed In case of the data change screen the data during changing can be cancelled ENTER button Data changed are deter...

Page 30: ... THE BASIC SCREEN p 28 C The independent sewing input screen screen A 3 Start sewing When READY key D is pressed in the independent sewing input screen screen A the green sewing screen screen B is displayed and the sewing operation is started by the pedal operation Sewing screen screen B F For the detailed explanation of input screen see 3 EX PLANATION OF THE BASIC SCREEN p 28 At this time the err...

Page 31: ...th flap presser closed Remove material on the clamp foot is displayed G When there is material on the clamp foot be sure to press CANCEL button H and remove the material Then depress back the pedal again to move the clamp foot to the back H When canceling clamp foot back press CANCEL button H and the flap presser is opened Then the clamp foot does not move to the back At the same time the confirmi...

Page 32: ...ON MODE SETTING button With without of motion of sewing machine motor center knife and corner knife L STACKER MOTION STOP CHANGE OVER button This button selects motion stop and of stacker M SEWING DATA DISPLAY button Sewing pattern edit screen is displayed Detailed sewing data that are not displayed in the input screen can be selected and edited N PATTERN NAME display Names that are inputted in pa...

Page 33: ...his button is pressed the display of sewing counter and number of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON F COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present G BOBBIN THREAD RIGHT REMAINING AMOUNT VALUE This button detects reflecting light from bobbin and informs that bobbin th...

Page 34: ... can be selected I SEWING MODE CHANGE OVER button Sewing mode is selected J L SIZE LENGTH SETTING button In case of L size sewing sewing length is set K SEWING DATA DISPLAY button Sewing pattern edit screen is displayed This button selects detailed sewing data that are not displayed in the input screen and can edit the data L STACKER MOTION STOP CHANGE OVER button This button selects motion stop a...

Page 35: ...changed over This button is displayed only when both sewing counter and number of pcs counter are ON F COUNTER VALUE CHANGE button Counter value which is displayed at present is changed G NEXT SEWING DATA CHANGE OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over This is not displayed when flap priority sewing selection is ON H BOBBIN THREAD RIGHT REMAINI...

Page 36: ...mming knife comes down and the needle thread trimming in motion screen is displayed G BOBBIN THREAD TRIMMING button While this button is held pressed bobbin thread trimming knife opens H CYCLE SEWING DATA NO LIST button Cycle sewing data No list screen is displayed and the cycle sewing data can be selected I PATTERN DATA EDIT button Edit of pattern data which have been registered to cycle sewing d...

Page 37: ... of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON G COUNTER VALUE CHANGE button Counter value which is displayed at present is changed H BOBBIN THREAD RIGHT REMAINING AMOUNT This button detects light from bobbin and informs that bobbing thread remaining amount is running out When one stitching completes the counter value is subt...

Page 38: ...tment counter Press sewing counter button B in counter setting screen screen A and sewing counter setting screen screen B is displayed Then the kind of counter can be set Sewing counter UP counter Every time one sewing is performed the existing value is counter up When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time one sewing is performed the ...

Page 39: ...unted up In case of independent sewing 1 time of sewing In case of alternate sewing 2 times of sewing In case of cycle sewing 1 time of cycle sewing The number given in each case above is regarded as one of finished products When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time one of finished products is sewn the existing value is counted down ...

Page 40: ... inputted to the target value of counter only the existing value is displayed during sewing and the count up screen is not displayed 4 Change the existing value of counter In case of the sewing counter press button F and in case of the number of pcs counter press G and Numerical setting pop up screen screen E is displayed Then the existing value of counter can be set Here input the existing value ...

Page 41: ...er value Change the counter value with TEN keys to B or button C D 3 Determine the counter value Press ENTER button E and the data is determined When you desire to clear the counter value press CLEAR button F During the sewing work the count up condition is reached the count up screen is displayed and the buzzer sounds Press CLEAR button A to reset the counter and the screen returns to the sewing ...

Page 42: ...tment counter setting pop up screen screen B is displayed Then the bobbin thread remaining amount adjustment counter motion ON OFF can be set Counter setting screen Screen A B A Bobbin thread remaining amount adjustment value setting screen Screen B Bobbin thread remaining amount detection Bobbin thread remaining amount adjustment counter ON The counter detects the reflecting light from bobbin and...

Page 43: ...ad remaining amount adjustment value 0 to 9 Set the number of times of sewing from detecting run out of bobbin thread by the sensor to performing the count up display When you desire to lengthen the remaining length bobbin thread Decrease the number toward 0 When you desire to shorten the remaining length of bobbin thread Increase the number toward 9 Counter setting screen Screen A Bobbin thread r...

Page 44: ...ining length of bobbin thread at the time when the indication of run out of bobbin thread varies by a certain extent This variation depends on the type of thread sewing length and the winding way of thread The remaining length of bobbin thread is shown as a guide in the table below Correct the counter value in accordance with sewing conditions and the like so that the bobbin thread does not comple...

Page 45: ...MODE SELECTION button B and the indication of button is changed 3 Determine the sewing mode Press MODE CHANGEOVER key A and the data input screen of the selected sewing mode is displayed Independent sewing input screen Alternate sewing input screen Cycle sewing input screen When the independent sew is selected When the alternate sewing is selected When the cycle sewing is selected B A ...

Page 46: ...f pattern can be performed from the sewing screen as well 2 Call the pattern list screen Press PATTERN LIST button or A and the pattern list screen is displayed 4 Determine the pattern When ENTER button C is pressed the pattern is selected and the screen returns to the input screen 1 Performing the selection of pattern 7 USING THE SEWING PATTERN 3 Select the pattern Press pattern data you desire t...

Page 47: ...ew creation screen Press NEW CREATION button or A and the pattern new creation screen is displayed 3 Input the pattern No Input pattern No you desire to newly create with ten keys to B It is possible to retrieve pattern No which has not been registered yet with button C and D 4 Determine the pattern No When ENTER button E is pressed the pattern No to newly create is determined and the screen retur...

Page 48: ... erasing procedure see 7 4 Erasing the pattern p 46 1 Display the input screen When the input screen of independent sewing mode alternate sewing mode and the cycle sewing mode is displayed it is possible to copy 2 Call the pattern No list screen of the copy source Press PATTERN COPY button or A and the copy source pattern list screen is displayed When performing copying the pattern No which has be...

Page 49: ...y destination No input screen screen B 4 Input the pattern No of copy destination Input the pattern No of copy destination with ten keys to B It is possible to retrieve the pat6tern No which has not been used yet with buttons C and D 5 Start copying When ENTER button E is pressed copying starts The pattern No which has been copied is in the selection state and returns to the copy source pattern li...

Page 50: ...st screen screen A is displayed 3 Select the pattern to be erased Select the pattern to be erased from pattern list button B Next press ERASE button C and the pattern erase confirmation screen is displayed Pattern No list screen screen A 4 Determine the pattern to be erased Press ENTER button in the pattern erase confirmation screen and the pattern is erased When CANCEL button is pressed the scree...

Page 51: ...CHARACTER button B you desire to input As many as 14 characters of characters to and to and symbols and can be inputted Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR RIGHT MOVE button D When you desire to erase the inputted character adjust the cursor to the position of the character you desire to erase and press ERASE button E 4 End the character input Press ENTER button F to end ...

Page 52: ...NK button A and the pattern list screen screen B is displayed Select the pattern data you desire to register from PATTERN LIST button B and press ENTER button C Then the selected pattern data is registered to the blank section When the first pattern data is registered BLANK button D is displayed in the second place Repeat the operation of 2 in case of need As many as 6 pattern data can be register...

Page 53: ... edit screen Screen D G 3 Erase the registered pattern data Press ERASE button E and the pattern data which is displayed with white emphasis is erased Select the pattern data you desire to erase with UP DOWN SCROLL buttons and F and erase it Cycle sewing input screen Screen C D E The pattern data which is displayed with white emphasis is the pattern data to be sewn next So move it in accordance wi...

Page 54: ...nging the sewing data of cycle sewing mode press PATTERN DATA EDIT button C and it is possible to change 2 In case of alternate sewing mode SEWING DATA SHORTCUT button B is not displayed 3 For SEWING DATA SHORTCUT button B refer to 13 CUSTOMIZING THE DATA INPUT SCREEN p 75 4 For the details of sewing data refer to 1 Items displayed in the data input screen of 8 2 Sewing data list p 51 B A A B Sewi...

Page 55: ... is possible to set only when setting L size sewing For the long and wide type it is possible to set up to 250 mm However it is possible to set up to 300 mm without corner knife 18 0 to 220 0 0 1mm 150 0mm Marking light irradiation position change over Sewing start irradiation sewing end irradiation center irradiation is select ed Sewing start irradiation Sewing end irradiation Center irradiation ...

Page 56: ...m Corner knife actuating position at sewing end Cutting position of corner knife at sewing end is set 9 9 to 9 9 0 1mm 0 0mm Marking light setting Marking light irradiation position in each case of sewing start irradiation sewing end irradiation center irradiation is set When set value 0 0n mm the sewing position is the same as the marking light irradiation position Use this function when irradiat...

Page 57: ...reference position It is possible to set only when is set to flap sewing 0 0 to 10 0 0 1mm 5 0mm Lockstitch pitch Sewing pitch of lockstitch section is set 2 0 to 3 4 0 1mm 2 5mm Selection of condensation back tack at sewing start Condensation back tack at sewing start is selected Condensation Back tack Number of condensation stitches at sewing start Number of condensation stitches at sewing start...

Page 58: ...ly when is se to selection of back tack 1 to 12 1 stitch 3 stitches Back tack pitch at sewing start Back tack sewing pitch at sewing start is set It is possible to set only when is se to selection of back tack 0 5 to 3 0 0 1mm 2 0mm Back tack tie stitch pitch at sewing start Back tack tie stitch at sewing start is set It is possible to set only when is se to selection of back tack 2 0 to 2 0 0 1mm...

Page 59: ...of condensation The last stitch pitch of condensation sewing at sewing end is set It is possible to set only when is set to selection of condensation It is possible to set only when is set to selection of condensa tion back tack detailed setting 0 1 to 1 5 0 1mm 1 0mm Pitch of one stitch before the last stitch of condensation Pitch of one stitch before the last stitch of condensation sewing at sew...

Page 60: ...to set only when is set to selection of back tack It is possible to set only when is set to selection of condensa tion back tack detailed setting 0 1 to 3 0 0 1mm 2 0mm Third stitch pitch of return of back tack sewing at sewing end Third stitch pitch of return section of back tack sewing at sewing end is set It is possible to set only when is set to selection of back tack It is possible to set onl...

Page 61: ...ler stacker motion is set 0 0 to 9 9 0 1 sec 0 5 sec Jump feed speed up to the position of sewing start Jump feed speed up to the position of sewing start is set 3 to 8 1 5 Jump feed speed up to the position of corner knife Jump feed speed up to the position of corner knife is set 3 to 6 1 5 Dart stretcher device stop motion change over Stop motion of dart stretcher device is selected It is possib...

Page 62: ... Number of revolutions at lockstitch section is set It is possible to set only when sewing speed setting selection is set to pattern data selection 1000 to 3000 100sti min 2500sti min Sewing speed under the low speed mode Number of revolutions at condensation and back tack sewing sections is set It is limited by sewing speed under the high speed mode It is possible to set only when sewing speed se...

Page 63: ...ress MODE CHANGE OVER key and the memory switch button A is displayed When this button is pressed the memory switch data list screen A is displayed 2 Select the memory switch button you desire to change Press UP DOWN SCROLL button or B and select DATA ITEM button C you desire to change A C B Memory switch data list screen Screen A ...

Page 64: ...erlining supplying at sewing start Number of times of feeding of automatic interlining supplying device at sewing start is set It is possible to set only when automatic interlining supply ing option is used 2 to 9 1 3 Feeding length of automatic interlining supplying at sewing end Feeding length of automatic interlining supplying device at sewing end is set It is possible to set only when automati...

Page 65: ...itch 1000 to 3000 100 sti min 2500sti min Sewing speed under the low speed mode Number of revolutions of condensation and back tack sewing sections is set It is limited by sewing speed under the high speed mode It is possible to set only when sewing speed setting selec tion is set to memory switch In case of back tack sewing the upper limit of number of revolu tions of the actual low speed is limi...

Page 66: ... left Right left at the same time When right and left are simultaneously actuated with customizing of pedal setting this parameter is neglected and the right and left are simultaneously actuated Folding plate motion mode Return No return of folding plate when corner knife projects is se lected Return No return Binder pressure reduction rise prohibition Pressure reduction rise of the binder at the ...

Page 67: ...flap sensor 80 0 to 280 0 0 1mm 80 0mm Stacker timer 5 Sets the waiting time of the stacker from the start of material grasping operation to the release of the material This setting is available when Grasping stacker optional is used 0 00 9 99 0 01 sec 1 00 sec Stacker timer 6 Sets the duration of operating the oscillating arm This setting is available when Grasping stacker optional is used 0 00 9...

Page 68: ... front reference position or the conventional motion mode that changes sewing position according to the setting of is selected Front reference position 80 mm from needle Rear reference position 300 mm from needle For the long and wide type it is 330 mm However when is set it is 380 mm Conventional mo tion mode Sewing position fixed mode Rear reference Sewing position fixed mode Front reference Set...

Page 69: ...onger than 250 mm with the long and wide type the corner knife does not work In case of the long and wide type corner knife does not work when a flap cloth is put in the area of 50 mm even when it is less than 250 mm Not enlarging Enlarging Selection of sewing speed of sewing machine setting It is selected that either memory switch or pattern data performs set ting of sewing speed of sewing machin...

Page 70: ...d numbered pattern can be coupled to even numbered pattern and as many as 12 steps can be sewn Only combination of 1 and 2 3 and 4 5 and 6 7 and 8 9 and 10 11 and 12 13 and 14 15 and 16 17 and 18 and 19 and 20 can be coupled Coupling function OFF Coupling function ON Center knife lowering time Center knife lowering time is set 10 to 100 1 40 Center knife one shot motion prohibition setting With wi...

Page 71: ...light origin compensation needle side Position of needle side from origin of marking light motor is compen sated Light irradiation position is 80 mm from needle In case of Long and wide type light irradiation position is at the position of 96 mm from the needle 500 to 500 1 pulse 0 pulse Marking light origin compensation operator side Position of operator side from origin of marking light motor is...

Page 72: ...A is displayed on the screen When you press this button the 2nd screen screen A of the operation mode changeover screen is displayed 2 Displaying the option setting list screen Option setting button B is displayed on the screen When you press this button option setting list screen screen B is displayed 3 Selecting the option setting you want to change Press up down scroll buttons C to select the d...

Page 73: ...e setting is limited to 8 to 12 mm In case of the long and wide type the dart stretcher does not work Not mounting Not mounting Mounting Vacuum device mounting not mounting is set In case of the long and wide type the vacuum device does not work Not mounting Not mounting Mounting Automatic interlining supplying device mounting not mounting is set In case of the long and wide type the automatic int...

Page 74: ...e screen When you press this button the 2nd screen screen A of the operation mode changeover screen is displayed 2 Displaying the device setting list screen Device setting button B is displayed on the screen When you press this button the device setting list screen is dis played 3 Selecting the device setting you want to change Select the data item button C you want to change Second screen of the ...

Page 75: ...e size When Dart stretcher device is mounted the range is limited to 8 to 12 mm and Zipper attachment is mounted 16 to 20 mm 8 to 20 22 to 32 2 mm 10 mm Long and wide type selection It is set when using the long and wide type Standard Standard clamp mounting Sewing size 220 mm Long and wide type Clamp foot for long and wide type mounting Sewing size 250 mm The type has been set according to the mo...

Page 76: ...s customized At this time the contents of selected pedal operation data are displayed at C 3 When SCREEN END button D is pressed the selected pedal operation data is determined and the screen returns to the original screen B Operation functions of Binder down Flap presser down etc in terms of the number of the respective depressing steps of the pedal can be optionally registered in accordance with...

Page 77: ...ion setting screen screen A is displayed Then the motion function to be registered to the number of the respective pedal steps can be set Display Description To lock Not to lock 2 Press button B and set whether or not the interlining press er actuate with the pedal depressed to the reverse step 3 Press button C and set whether or not to lock the respec tive pedal operations of first to seventh ste...

Page 78: ... by clamp foot lowering order change over When right and left are set to the same time even if the independent motion is set in this screen the right and the left actuate at the same time Whether or not the flap presser comes down from right or left is determined by flap presser lower ing order change over When right and left are set to the same time even If the independent motion is set in this s...

Page 79: ...is play of the buttons can be changed over Customize and use the buttons in accordance with the customers using conditions 1 Customizing procedure A Symbol Display Non display Description Initial state B Pattern list button Display C Flap concealed stitching data Left sewing start Display D Center knife motion position setting Display E Flap concealed stitching data Left sewing end Display F Sewin...

Page 80: ...gister the sewing data list screen A is displayed 4 Select the sewing data to be registered Select the sewing data you desire to register with SEWING DATA button N When the selected button is pressed twice the selection is re leased The data below have been registered in order from the left at the time of your purchase N M Sewing data list screen Screen A O 5 Register the data to the customizing b...

Page 81: ...non display can be changed over Customize and use the buttons in accordance with the customers using conditions 1 Customizing procedure G I H E D C B J L K F Symbol Display Non display Description Initial state B Pattern list button Non display C Flap concealed stitching data Left sewing start Non display D Center knife motion position setting Non display E Flap concealed stitching data Left sewin...

Page 82: ...ton O and the direct pattern selection screen screen B is displayed Select the pattern you desire to register with PATTERN SELEC TION button P In addition the ten keys are displayed by pressing NO INPUT button S and the pattern you desire to register can be selected by inputting the ten keys When ENTER button Q is pressed register to the direct button is completed and the screen returns to the dir...

Page 83: ...target achieving consciousness of a line or a group is enhanced and also the progress can be confirmed in one glance See 15 3 Observing the production control infor mation p 82 and 15 4 Performing setting of the production control information p 84 C Operation measurement information Information on machine operating situation machine op erating rate pitch time machine time and machine speed can be ...

Page 84: ...erform CLEAR of the remaining time up to the replacement Press ITEM button B you desire to clear and the replacement time clear screen is displayed Press CLEAR button E and the remaining time up to the replacement is cleared Interval C to inform the inspection and remaining time D up to replacement are displayed in the respective item buttons B Also the remaining time up to the replacement can be ...

Page 85: ...button B and close the pop up Every time one sewing is completed the warning screen is displayed until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 3 Display the threading diagram Press THREADING button E displayed in the maintenance inspection information screen and the needle thread threadin...

Page 86: ...displaying from the information screen The production control screen is displayed A Existing target value Number of pieces of the target of sewn products at the pres ent time is automatically displayed B Actual results value Number of pieces of the sewn products is automatically dis played C Final target value Number of pieces of the final target of sewn products is dis played D Pitch time Time se...

Page 87: ...in the input screen and the sewing screen is displayed The contents of display and the functions are common to In case of displaying from the information screen 2 Display the production control screen Press INFORMATION key B in the sewing screen and the production control screen is displayed B A ...

Page 88: ... D 3 Input the pitch time Next input the pitch time required for one process When PITCH TIME button B of item 1 is pressed the pitch time input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button E A B C 4 Input the number of times of thread trimming Next input the number of times of thread trimming per process When NUMBER OF TIMES OF ...

Page 89: ...red until CLEAR but ton K is pressed 7 Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button L The value to be cleared is the present target value M and actual results value N CLEAR button is displayed only in case of stop state 5 Start the count of number of pieces of production Press START button I and the count of number of pieces of prod...

Page 90: ... time of starting the measurement D This item automatically displays the mean machine time from the time of starting the measurement E This item displays the number of times of thread trimming per process Input the number of times referring to item 2 below 2 Input the number of times of thread trimming Next input the number of times of thread trimming per process Press NUMBER OF TIMES OF THREAD TR...

Page 91: ...tart the measurement Press START button C and the measurement of each data is started 4 Stop the count Display the operation measurement screen referring to Items 1 and 2 of 15 5 Observing the operation measurement in formation p 86 When the measurement is being performed STOP button D is displayed When STOP button D is pressed the measurement is stopped C is displayed at the position of STOP butt...

Page 92: ... APW EPD Sewing data created by the sewing machine exclusive for APW 2 Performing communication by using the media For handling way of the media read 1 PREFACE p 21 Data can be sent received to from a personal com puter or the like by means of a USB cable 3 Performing communication by using USB If the contact part becomes dirty failure of contact will be caused Do not touch by hand and control so ...

Page 93: ...e file No of the data you desire to write For the file No input APW of the file name and the numerals of the part of EPD Designation of the pattern No of writing destination can be performed in the same way When the writing destination is the panel pattern Nos which have not been registered are displayed 4 Determine the data No When ENTER button F is pressed the data No selection screen is closed ...

Page 94: ...s FILE No buttons B you desire to write It is possible to reverse the selec tion state of the button with REVERSE button C 3 Determine the data No When ENTER button D is pressed the data No plural se lection screen is closed and the selection of data ends 4 Start the communication Press COMMUNICATION START button E and the data communication starts It is possible for the sewing data to select plur...

Page 95: ...the during communication screen When performing writing to the pattern No that already exists the overwriting confirmation screen is displayed before writing When performing overwriting press ENTER button F When performing overwriting to all without displaying the overwrit ing confirmation screen press OVERWRITING button G in all cases G F ...

Page 96: ...g MODE CHANGEOVER key for three sec onds and MEDIA FORMAT button A is displayed on the screen When this button is pressed the media format screen is displayed 2 Start formatting of the media Set the media you desire to format to the media slot press EN TER button B after closing the cover and formatting starts Store the necessary data in the media to other media before formatting When formatting i...

Page 97: ...of the machine such as clamp foot or the like normal operation is disturbed Be sure to perform cleaning before the work In addition be sure to clean the thread waste in the hook cover once a week Check the sharpness of center knife and corner knife before the work and try to replace it in good time For the lubrication of the sewing machine be sure to use the designated oil JUKI MACHINE OIL No 1 MD...

Page 98: ...t base Periodically clean the waste cloth or the like gathered in the hook oil cover Clean the inside of hook oil cover 4 Raise the machine head and remove oil cover 2 after loosening setscrews 3 5 places CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work after turning OFF the power CAUTION To prevent accidents caused by abrupt start of the sewing machine star...

Page 99: ...the marking light irradiation position in terms of the sewing position set each compensation value of C for use Sewing start irradiation position compensation Sewing end irradiation position compensation Center irradiation position compensation 8 0 m m Needle 2 2 0 m m B B A M o v a b l e r a n g e WARNING 1 If the laser light directly enters the eye eyesight trouble may be caused Do not look into...

Page 100: ... machine has been continuously used up to 48 million stitches grease up error E221 is displayed on the panel In this case even when RESET button is pressed and the error screen is released the sewing after that cannot be performed Be sure to call Memory switch U245 and set the number of stitches of to 0 with CLEAR button after performing replenishment of grease which is explained later 1 Grease up...

Page 101: ...r 4 and knife bar metal lower 6 Knife bar 5 moves up and down by moving cylinder joint 7 up and down in the state that air is not supplied Apply grease to the metal so as to infiltrate the inside 1 2 3 4 5 6 7 3 Replenishment of grease to the needle bar section Apply grease to thread take up lever 8 needle bar upper section 9 needle bar lower section 0 needle bar 1 and needle bar 2 8 9 0 2 1 ...

Page 102: ... 98 4 Remove the rubber cap and apply new grease to the inside of the hole after removing old grease adhered to the inside of hole A Then cover the hole with the rubber cap A ...

Page 103: ...d rough motion of thread is apt to occur unless it is periodically replaced Center knife Part No 40026155 Center knife Thread guide felt Corner knife Sharpness is deteriorated and sewing quality is influenced unless it is periodically replaced Gauge size Part No 8 to 14mm 16607301 16607400 16 to 20mm 16607509 16607608 22 to 26mm 16607707 16607806 28 to 32mm 16607905 16608002 Corner knife ...

Page 104: ...cher presser rubber Part No Standard 40039942 Long and wide type 40056942 Part No Standard 40034825 Long and wide type 40040827 Part No Standard 40034826 Long and wide type 40040829 Garment body clamp rubber Pressing of material is deteriorated and sewing quality is influenced unless it is periodically replaced Flap presser rubber Accuracy of detection of flap is deteriorated and sewing quality is...

Page 105: ...lunger Turn it rather strongly in the direction of C to release the lock 3 Release machine fixing hinge Pressing section A release machine fixing hinge 4 and remove hinge hook 5 C A B 3 5 4 A CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine When tilting raising the machine be careful not to allow your hands fingers or any o...

Page 106: ...law or the like or it is judged as a defective one Do not use anything other than JUKI genuine gas spring Part No 40023177 5 To avoid personal injuries do not use with the gas spring removed 1 A B A 6 STANDARD OF REPLACING TIME OF THE GAS SPRING 1 Gas spring is one of the consumables Gas inside the gas spring will be gone naturally even when the frequency of use is low and the spring cannot displa...

Page 107: ...dy clamp 1 Turn ON the power and advance the clamp foot A C B CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work after turning OFF the power 2 Press button A to display the type of welt setting screen 3 When button B is pressed the left garment body clamp operates between inside and outside alternately When button C is pressed the right garment body clamp oper...

Page 108: ...of the position with adjustment knob for single welt B Move it clockwise to inside direction A and counterclockwise to outside 3 Move the position of garment body clamp to outside direction B on the panel and confirm the position Fig 1 2 Set welting patch scale for double welt single welt asm and fix it with lever A When fixing the welting patch scale for double welt single welt asm perform fixing...

Page 109: ...ix the knife 4 After the adjustment return the drawer to its home position and fix it with toggle clamp 1 When returning the drawer return corner knife on the moving side 4 to the initial position Knife base A Knife base B 2 X X Y Y 3 Knife fixing plate Adjusting the open angle of knife Direction of rotation to loosen left right knives is different from each other CAUTION 1 Turn OFF the power befo...

Page 110: ...the lateral direction 5 Adjust the sewing direction of sensor for detecting right flap 4 by loosening screws 6 and moving the sensor in the longitudinal direction After the adjustment be sure to perform trial sewing and adjust the flap sewing position with the panel Right flap sensor light 2 Adjust the lateral direction of sensor for detecting left flap 1 by loosening screws 2 and moving the senso...

Page 111: ...rmly 8 The sensor cable connection failure Check the specified data on the bobbin thread remaining adjusting counter B008 If the value of B008 is excessive bobbin thread will run out before bobbin thread remaining amount detection count up occurs Refer to 5 USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER p 38 Start winding a bobbin from the recess designated Check whether the solenoid valve for ...

Page 112: ...ust the foot pedal as described below In addition the adjustment value of the pedal is stored in memory of EEP ROM of MAIN circuit board If the circuit board is replaced adjust the foot pedal taking the same procedure 1 Display the pedal customizing screen Keep pressing MODE CHANGE OVER key for three seconds and PEDAL CUSTOMIZING button A displayed on the screen changes the color from green to lig...

Page 113: ...t pedal depressed to the reverse step Voltage value of this time is inputted to E Next press FREE INPUT button F with the foot pedal free Voltage value of this time is inputted to G Using the same procedure perform setting of first to seventh steps of the foot pedal and input the voltage value of the respective pedal positions to buttons E G and H Set the voltage value so as to increase as the num...

Page 114: ...erted Media is not inserted Possible to re start after reset E012 Read error Data read from media cannot be performed Possible to re start after reset E013 Write error Data write from media cannot be performed Possible to re start after reset E015 Format error Formatting of media cannot be performed Possible to re start after reset E016 External media capacity over Capacity of media is short Possi...

Page 115: ...32 File interchanging error File cannot be read Possible to re start after reset E045 Pattern data error Pattern data is corrupted Possible to re start after reset E050 Stop switch When stop switch is pressed Possible to re start after reset E052 Thread breakage detection error When thread breakage is detected Possible to re start after reset A201 Needle replacing time warning When number of stitc...

Page 116: ...r plate sensor error Detection of upper dead point of the sewing machine cannot be performed Turn OFF the power E349 Step out detection sensor does not react For the emergency procedure it is possible to continually use by re starting with the reset button However check the sensor and be sure to replace it when it is defective Possible to re start after rest E366 Center knife does not lower Possib...

Page 117: ...t hand side is deteriorated Possible to re start after rest E376 Pedal continuous depressing error Possible to re start after rest E377 Center knife upper detection sensor cannot detect Possible to re start after rest E378 Clamp bar stacker open detection Possible to re start after reset E379 Roller stacker lift sensor cannot detect Possible to re start after reset E380 Flap sensor cannot receive ...

Page 118: ...o re start after reset E388 Corner knife moving side bottom detection error Possible to re start after reset E389 Corner knife moving side top detection error Possible to re start after reset E390 Material sensor error Material remains after end of stacker operation Automatic recovery by sensor input E391 ST material presser lift detection error Automatic recovery by sensor input E392 ST material ...

Page 119: ... to delete the pattern used in the cycle sewing Possible to recover with CANCEL button E403 New creation disapproved When the registered pattern is selected to the new creation pattern No Possible to recover with CANCEL button E404 Data of designated No does not exist When data of designated No does not exist in media or server Possible to recover with CANCEL button E435 Erasing disapproved When t...

Page 120: ...ssible to re start after reset E491 Corner knife length is too short When knife cannot be entered since the interval of corner knife is short Possible to re start after reset E492 L size length is too short When sewing cannot be performed since the inputted L size length is too short Possible to re start after reset E493 L size length is too long When sewing cannot be performed since the inputted ...

Page 121: ...rn OFF the power E703 Panel is connected to the sewing machine which is not supposed Machine type error When the machine type between panel and sewing machine is different in the initial communication Possible to re start after reset E704 Inconsistency of system version When system software version is inconsistent in the initial communication Turn OFF the power E730 Main shaft motor is defective o...

Page 122: ... than 15 Turn OFF the power E905 Heat sink temperature for SERVO CONTROL circuit board abnormality Turn ON the power again after taking time Turn OFF the power E915 Communication abnormality between operation panel and MAIN CPU When abnormality occurs in data communication Turn OFF the power E916 Communication abnormality between MAIN CPU and main shaft CPU When abnormality occurs in data communic...

Page 123: ...eset E987 Back tack motor origin retrieval error Possible to re start after reset E988 Pocket bag flap detecting motor origin retrieval error Possible to re start after reset E992 Corner knife motor origin retrieval error Possible to re start after reset E998 Corner knife stepping motor origin retrieval error Possible to re start after reset E999 Marking light motor origin retrieval error Possible...

Page 124: ...amp foot origin detection INTA CN77A 2 Center knife lift detection INTA CN79A 1 Flap sensor left INTB CN60B 2 Flap sensor right INTB CN61B 2 Corner knife drawer detection switch INTB CN62B 2 Bobbin thread remaining amount detection left INTB CN64B 2 Bobbin thread remaining amount detection right INTB CN64B 5 Start switch INTB CN65B 3 Temporary stop switch INTB CN69B 1 Pedal volume sensor INTB CN75...

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JUKI APW-895/IP-420, Instruction Manual

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