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5-PLUMBING CONNECTION

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Technical Dept. - All rights reserved - Reproduction is prohibited

SYSTEM WASHING

Fit suitable gate valves on the heating system pipes.

To protect the heating system from harmful corrosion, fouling or deposits, it is of the utmost importance, before installing the product, to 

wash the system in compliance with UNI-CTI 8065, using appropriate products such as, for example, Sentinel X300 (new systems), X400 

and X800 (old systems) or Fernox Cleaner F3.

Complete instructions are provided with the products but, for further clarifications, please directly contact the manufacturer SENTINEL 

PERFORMANCE SOLUTIONS LTD or Fernox COOKSON ELECTRONICS. After flushing the system, to protect it against corrosion and deposits, 

we recommend the use of inhibitors such as Sentinel X100 or Fernox Protector F1.

It is important to check the concentration of the inhibitor after each change to the system and during maintenance as prescribed by 

manufacturers (specific tests are available at dealers).

The discharge of the safety valve must be connected to a collecting funnel for conveying the possible dredges in case of intervention.

Attention: Failure to clean the heating system and to add a suitable inhibitor will void the warranty of the equipment 

and other accessories such as for example pumps and valves.

SYSTEM FILLING

Filling must be carried out slowly so that air bubbles can get out via the purposely placed outlets on the heating system. In closed circuit 

heating systems the loading pressure of the system when cold and the expansion tank preloading pressure must be tha same.

•  In 

open

 tank heating systems, there is direct contact between the circulating liquid and air. During the heating season the end user 

must regularly check the level of water circulating in the expansion tank. The content of water in the recycling system must be kept 

constant. Practical experience demonstrates that the water level must be inspected regularly every 14 days to maintain the water 

content almost constant. In the event one needs to add water one must carry out the filling process when the boiler has cooled down 

to room temperature. These precautions aim to prevent the onset of a thermal stress of the steel body of the boiler.

•  In systems equipped with an open tank the water pressure in the boiler - when the system is cold - must not fall below 0.3 bar;

•  The water used for filling the heating system must be decontaminated and without air.

Attention!

Do not mix the heating water with antifreeze or anticorrosion substances in the wrong concentrations! It can 

damage the seals and cause the onset of noise during operation.

The manufacturer declines all responsibility if the damage caused to persons, animals or things is a result of failure 

to comply with the above.

Once all plumbing connections have been carried out, proceed with the inspection of the seals under pressure, by filling 

the boiler.

This operation must be done carefully observing the following steps:

•  open the radiator, boiler and system air valves;

•  gradually open the system filling tap making sure that any automatic air valves installed on the system work properly;

•  close the radiator air valves as soon as water starts to come out;

•  on the system pressure gauge check that the pressure reaches a value of approximately 1 bar (applicable only for systems equipped 

with a closed tank - refer to any standards or local regulations that allow it); for open tank systems refilling takes place automatically 

via the same tank;

•  close the system loading tap and then bleed air again via the radiator air valves;

•  check tightness of all connections;

•  after having started the boiler for the first time and heated up the system, stop the pumps and repeat the air bleeding operations;

Summary of Contents for LOTUS HYDRO

Page 1: ...INSTALLATION AND USER GUIDE EN PELLET STOVE LOTUS HYDRO MODEL Translation of original instructions...

Page 2: ...AND TECHNICAL SPECIFICATIONS 20 4 INSTALLATION AND ASSEMBLY 22 5 PLUMBING CONNECTION 26 6 ELECTRICAL CONNECTIONS 31 7 INITIAL START UP 32 8 MENU ITEMS AND OPERATION 36 9 SAFETY DEVICES AND ALARMS 55 1...

Page 3: ...system installed By system one means Stove Chimney Air inlet REVISIONSTOTHE PUBLICATION The content of this manual is strictly technical and the property of RED No part of this manual may be translate...

Page 4: ...lied with to ensure the product and any electronic appliances connected to it are used correctly and accidents are prevented This appliance can be used by children aged from 8 years and above and pers...

Page 5: ...mulated unburned pellets in the burner after each failed start up must beremovedbeforelightingagain Checkthattheburneriscleanandpositioned properly before lighting again Shut the stove down in the eve...

Page 6: ...contact the competent authorities The product and the cladding must be stored in a dry place and must not be exposed to weathering It is recommended not to remove the feet that support the product in...

Page 7: ...age for a period of 2 two years from the date of purchase attested by a document to serve as proof of purchase invoice and or receipt that shows the name of the vendor and the date on which the purcha...

Page 8: ...erformedonanannualbasisbyanauthorisedtechnicianorqualifiedpersonnelwillresultinthe loss of the warranty Also excluded from this guarantee are parts subject to normal wear such as gaskets glass claddin...

Page 9: ...authorisation Allpartsmustbereplacedwithoriginalspareparts WARNINGS FORTHE CORRECT DISPOSAL OFTHE PRODUCT The owner is the sole party responsible for demolishing and disposing of the product This must...

Page 10: ...the choice of smoke duct flue UNI 10847 2000 Smoke extractor systems for liquid and solid fuelled generators Maintenance and control Guidelines and procedures UNI 8065 water treatment in civil plants...

Page 11: ...soning whereas that of pellets is 4 9 kW kg To ensure good combustion the pellets must be stored in a dry place and protected from dirt Pellets are usually supplied in 15 kg bags therefore storing the...

Page 12: ...rniture andwithgoodaircirculation to allow effective ventilation for the appliance The product should be located in an area that allows sufficient space for normal use and maintenance operations The v...

Page 13: ...re with a minimum clearance to allow effective aeration of the appliance and a good distribution of heat in the room Observe the distances from flammable or heat sensitive objects sofas furniture wood...

Page 14: ...insulate the pipe of the product that passes through it using adequate insulating materials 1 3 5 cm thick with minimum thermal conductivity 0 07W m K The same minimum distance must be applied if the...

Page 15: ...tion of a solid fuel burning heating appliance with natural draught as modern heating appliances have high efficiency with cooler flue gasses and consequently less draught it is therefore essential th...

Page 16: ...eparatedfromcombustibleorflammablematerialswithanairgaporinsulatingmaterials checkthedistance specified by the manufacturer of the fireplace according to EN1443 The chimney opening must be in the same...

Page 17: ...configurations must be correctly dimensioned in accordance with the general method of calculation of UNI EN13384 1 or other proven efficiency methods Below is a list of some flues available on the ma...

Page 18: ...rucial element for the heating appliance to work properly we recommend a wind proof chimney A see Figure 7 The area of the opening for smoke extraction must be at least double the cross section of the...

Page 19: ...n hood other stoves etc which could cause cause depression in the room One must verify that with all the equipment on the pressure drop between the room and the outside does not exceed a value of 4 Pa...

Page 20: ...T200 class P1 The use of flexible metal tubes in fibre cement or aluminium is prohibited For direction changes we always recommend the use of aT jointwith an inspection cap allowing easy access for cl...

Page 21: ...data tags on the flue in particular the minimum safety distances from combustible materials The previous rules also apply for holes made in walls 2 Oldflue minimumpipe 100mmwiththeinclusionof an exter...

Page 22: ...3 DRAWINGS ANDTECHNICAL SPECIFICATIONS 20 DRAWINGS AND CHARACTERISTICS LOTUS HYDRO DIMENSIONS in cm...

Page 23: ...2 Pa Mass of smoke 17 1 g sec Hopper capacity 106 litri Type of pellet fuel Pellet diameter 6 8 mm and size 3 40 mm Pellet hourly consumption Min 1 2 kg h Max 5 2 kg h Autonomy At min 60 h At max 14 h...

Page 24: ...nd its glass are protected from knocks that might compromise their integrity Always handle the product with care If possible unpack the stove near the chosen place of installation The materials that m...

Page 25: ...e product must be connected to an exhaust pipe that goes through the rear wall to enter the chimney make sure not to force it in Adjust the 4 feet J to level the stove so that the smoke exhaust and th...

Page 26: ...ading lid A Open door B Remove the two front screws C and the two rear screws C Remove lid D At this point take the three ceramic side panels E and insert them as shown in the figure The six ceramic s...

Page 27: ...n is prohibited ASSEMBLINGTHETOP Thetopdoesnotrequireparticularfasteningasitisonlyrestedonthestructureoftheproductinlinewiththerelativevibrationdampers So once panels E have been fitted and piece D re...

Page 28: ...QCF recognised biomass qualification Any company using sub contractors MUST ensure they also hold the relevant qualifications ONLY FOR UK 1 OUTLET 5 1 2 G MALE DOMESTICWATER INLET 2 SAFETYVALVE 6 3 4...

Page 29: ...ined in the boiler to the plate heat exchanger The temperature of the domestic water highly depends on the temperature of the water inside the heating system This can be calculated to a good degree of...

Page 30: ...alve 6 isalwaysconnectedtoawaterdrainingpipe Thepipemustbeadequatetosupportthewater s hightemperatureandpressure A DOMESTIC WATER OUTLET B DOMESTIC WATER INLET C HEATING RETURN D HEATING DELIVERY E EX...

Page 31: ...of water circulating in the expansion tank The content of water in the recycling system must be kept constant Practical experience demonstrates that the water level must be inspected regularly every...

Page 32: ...this value act on the system filling tap The operation must be carried outwhenthesystemiscold Thesystempressuregaugeenablestomonitorthepressureinthecircuit To fill the system the boiler is fitted with...

Page 33: ...ic cables do not leave the appliance exposed to weathering rain sun etc do not allow the appliance to be used by children or inexperienced persons 230V electrical power supply connection Installation...

Page 34: ...llation may not be correct REMOVETHEPELLETSFROMTHEBRAZIERANDCONTACTANAUTHORISEDTECHNICIAN Avoid touching the stove during the initial start up as the paint in this stage hardens by touching the paint...

Page 35: ...ENTION If during operation or initial ignition you encounter smoke spillage in to the room from the appliance orthefluethenpleaseswitchofftheappliance ventilatetheroomandcontacttheinstallation service...

Page 36: ...uel other then pellets in compliance with above mentioned specifications is to be inserted into thehopper DUCT FOR ADDITIONALTANK optional One can purchase a duct to be fixed via four screws to the re...

Page 37: ...failed ignitions What to do in the event of alarms in particular those generated when the appliance runs out of fuel How to maintain the appliance correctly and the importance of carrying out these ta...

Page 38: ...ctions 7 Display MAIN MENU It is accessed by pressing key 3 menu The items that are accessed are Date andTime Timer Sleep only with the stove on Settings Info Date and time setting To set the date and...

Page 39: ...1 press the Menu key press and select ON confirm with the Menu key Atthispointitwillpropose00 00asstartingtime withkey adjustthestartingtimeandpressthe menu keytoconfirm The next step proposes a shutd...

Page 40: ...and the stove will switch on it will switch off at the time set on the active timer SLEEP FUNCTION main menu The sleep function is activated only when the stove is switched on and allows to quickly se...

Page 41: ...ain system configurations a Language To select the language act as follows Press the menu button Scroll to Settings using the arrows Press menu to confirm Scroll to language using the arrows Press men...

Page 42: ...ive chapter EXTERNALTHERMOSTAT not included with the boiler to be provided by the user The temperature of the stove can also be controlled by an external room thermostat It is located in a central pos...

Page 43: ...o exit AUTO ECO MODE see section 8f and 8g To activate the Auto Eco mode and adjust the time refer to section 8 f and 8 g respectively The possibility to adjust the ECO shutdown t comes from the need...

Page 44: ...and esc to exit i Auxiliary boiler Onemustinstallanadditionalmodule optional toenablestart upofanauxiliaryboilerintheevemtthestoveisswitchedofforinalarm conditions By default this function is deactiva...

Page 45: ...menu button Scroll to Settings using the arrows Press menu to confirm Scroll to Maximum power using the arrows Press menu to confirm Change the power from 01 to 05 with the keys Press menu to confirm...

Page 46: ...active At any time the technician can interrupt this stage by quickly pressing the on off key To activate the Chimney sweep function act as follows Press the menu button Scroll to Settings using the...

Page 47: ...o change the function act as follows Press the menu button Scroll to Settings using the arrows Press menu to confirm Scroll to Season using the arrows Press menu to confirm Select Summer or Winter wit...

Page 48: ...instantaneous hot domestic water production with plate heat exchanger FACTORY CONFIGURATION 2 2 Room temperature management via the stove probe or by enabling the external room thermostat instantaneou...

Page 49: ...5 1 3 2 7 11 8 9 6 4 10 8 MENU ITEMS AND OPERATION 47 Technical Dept All rights reserved Reproduction is prohibited CONFIGURATION 2 1 FACTORY SETTING CONFIGURATION 2 2 DISCONNECT INTERNALTHREE WAYVALV...

Page 50: ...5 5 3 2 9 7 6 8 11 1 12 4 5 5 4 4 2 1 3 14 15 13 11 17 6 8 MENU ITEMS AND OPERATION 48 CONFIGURATION 3 DISCONNECT INTERNALTHREE WAYVALVE AND FLOW SWITCH CONFIGURATION 4...

Page 51: ...US 2 HEATING DELIVERY 3 HEATING RETURN 4 ZONEVALVES 5 HEATING BODIES 6 DOMESTIC HOTWATER 7 COLD DOMESTICWATER 8 DOMESTICWATER BOILER 9 DIVERTERVALVE 10 BOILERTHERMOSTAT 11 THERMOSTATIC MIXINGVALVE 12...

Page 52: ...LOTUS HYDRO RED 8 MENU ITEMS AND OPERATION 50 ONLY FOR UK...

Page 53: ...LOTUS HYDRO RED 8 MENU ITEMS AND OPERATION 51 Technical Dept All rights reserved Reproduction is prohibited ONLY FOR UK...

Page 54: ...LOTUS HYDRO RED 8 MENU ITEMS AND OPERATION 52 ONLY FOR UK...

Page 55: ...LOTUS HYDRO RED 8 MENU ITEMS AND OPERATION 53 Technical Dept All rights reserved Reproduction is prohibited ONLY FOR UK...

Page 56: ...with a flashing flame When the flame stops flashing the stove has reached the power output operating mode The room temperature set by default is 20 C if one wishes to change it act as instructed in th...

Page 57: ...shutdown ELECTRICAL SAFETY The product is protected against sudden current surges by a main fuse in the power supply panel on the rear part of the product Other fuses that protect the electronic board...

Page 58: ...ll the necessary measures and or precautions must be adopted when performing maintenance cleaning and repairs Donottamperwiththesafetydevices Donotremovethesafetydevices Connecttheproducttoanefficient...

Page 59: ...ets loading SETTINGS menu Pellets recipe A05 Pressure switches alarm Smoke pressure switch intervention or water pressure insufficient Verify chimney obstruction door opening or hydraulic system press...

Page 60: ...power cut BLACKOUT the stove behaves as follows Blackout below 10 it returns to its operation in progress Intheeventofapowercutthatlastsover10 withthestoveonorinthestart upstage whenthestoveispowereda...

Page 61: ...fundamental to guarantee that the product is installed in compliance with standards in force Furthermore it is of the utmost importance to respect the following simple rules Every time the brazier is...

Page 62: ...each start up Only if ash is completely cold may a vacuum cleaner be used to remove it In this case use a suitable vacuum cleaner to remove small sized particles REMEMBER THAT ONLY A CORRECTLY POSITIO...

Page 63: ...ximum power to expel the soot that is dislodged when the exchanger is cleaned Clean the pipe unit Using the cold handle supplied the cold handle hangs inside the stove door fig 2 shake vigorously the...

Page 64: ...n and possibly by anauthorisedtechnicianinordertoalsoreplacethegasketlocatedbelowplug B CLEANINGTHE LOWER COMPARTMENT Remove ash pan D and empty it Lower lever E and extract drawer F Remove the ash fr...

Page 65: ...retailer or contact an authorized service centre to carry out this task ATTENTION The frequency with which the smoke exhaust must be cleaned depends on the use of the boiler and the type of installati...

Page 66: ...r Smoke expulsion fan Smoke probe Start up spark plug Automatic resettable pellet water thermostat Room water probe Motherboard Panel motherboard protection fuses Cabling PARTS INTERVAL 2 3 DAYS EVERY...

Page 67: ...or Faulty electronic board Replacethecircuitboard The fire goes out or the boiler stops automatically The pellet hopper is empty Fill the hopper with pellets The pellets are not fed See the previous a...

Page 68: ...r and smoke duct Check that the air inlet is not obstructed Damp or unsuitable pellets Change the type of pellets Faulty smoke evacuation motor Checkthemotorandreplaceit ifnecessary The smoke evacuati...

Page 69: ...ty Check and clean the boiler Insufficient boiler power Check that the boiler is properly sized for the requirements of the system Poor pellet quality Use quality pellets Condensation in boiler Incorr...

Page 70: ...NAL BLOCK 12 FEED SCREW 13 SMOKE PROBE 14 EXTERNALTHERMOSTAT CONNECTION TERMINAL BLOCK 15 INTERNAL ROOM PROBE 16 PUFFER BOILER PROBE CONNECTION TERMINAL BLOCK 17 BOILERWATERTEMPERATURE PROBE 18 SMOKE...

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