Razorgage Cyclone RazorOptimal, User Manual

Page: 46 / 55

Cyclone RazorOptimal User Manual
46 | P a g e
Technical Services, Inc.
Troubleshooting Guide
Description Possible Causes Corrective Action
1 SAW DOES NOT START

RazorGage tower panel
control power is off.

E-Stop is active.

Tripped circuit breaker

VFD fault.

Check for 120VAC power to tower panel, reset any E-stops,
close top guard, and press Power On pushbutton.

Reset saw and & panel E-stops and close top guard switch.
Press Power ON button on the RazorGage panel. See section
Troubleshooting E-Stop Faults.

Check the status of the circuit breaker for the saw VFD. Reset
if tripped.

Check the display on the front of the electrical cabinet for error
code. Use drive manual to determine corrective action. Use
the Fault Reset pushbutton to clear the fault.
2 FAULT RESET LIGHT IS
ON.

Saw Variable Frequency
Drive Fault

Refer to the next section of this manual and the Fault Tracing
section of the manufacturer’s VFD manual for correction action
for the fault # shown on the display. See link to manual below.
https://search-
ext.abb.com/library/Download.aspx?DocumentID=3AUA0000
066143&LanguageCode=en&DocumentPartId=1&Action=Lau
nch
3 RAZORGAGE MOVES
BUT SAW DOES NOT
CYCLE.

Compressed air supply is
shutoff.

Variable Frequency Drive
Saw Running signal is not on.

RazorGage Do Action signal
did not turn on.

Valve did not shift.

Turn compressed air supply shutoff on the FRL to on position.

If saw isn’t running start the saw. Otherwise check wiring from
the drive to the PLC X17 input.

Check that the I/O cable (largest of the three) on the RazorGage
Mdrive is seated tightly. The connector needs to be wiggled
while tightening otherwise it doesn’t tighten up enough to make
a good connection and intermittent problems occur. If the
Mdrive I/O cable connection is good and the Do Action input
X1 on the PLC isn’t coming on when running the program,
then the Mdrive I/O is bad and it will have to be replaced (see
Figure #4).

If the indicator on the saw cycle valve is on and the saw
assembly isn’t obstructed then the valve is sticking and needs to
be replaced. If the indicator is off and the PLC output is on for
the valve check the valve cable connections (see Figure #4).
4 E-STOP FAULT

E-stop switch is active or Top
Guard is open.

E-stop circuit connection to
PC problem

Reset saw and & panel E-stops and close top guard switch.
Press Power ON button on the RazorGage panel. See section
Troubleshooting E-Stop Faults.

See section Troubleshooting Random E-Stop Faults with Safety
Switches Reset.
5 ERROR #0001
Tried to cut the board, but a
scribe sensor was not on.
Please check both scribe
sensors (X22 & X23)

Scribe cylinder is obstructed
with debris.

Loose sensor

Failed sensor or wiring
problem.

Remove the front guard, lift the top guard and with the air
supply off check for free movement of the scribe cylinder.
Remove any wood pieces or saw dust that may be obstructing
motion of the cylinder.

Remove the front guard, lift the top guard, and turn the air
supply off. But leave the electrical power on. Move the scribe
to the front and check for sensor indicator to light. If it doesn’t
the sensor may be loose and will need to be adjusted until it
lights and tightened. Repeat for rear sensor.

If sensor is not loose and lights up, check cable and wiring to
PLC input X22 for front sensor and X23 for the rear. If wiring