Raypak TempTracker mod+ Installation And Operation Instructions Manual Download Page 2

Page: 2 / 32

Raypak, Inc.

teMptracker Mod+ layout . . . . . . 3

teMptracker Mod+ overvIeW . . . . 4

Reset Ratio/Outdoor Reset . . . . . . . . . .5

Make Sure You Have the Right Control . . 6

InItIal setup . . . . . . . . . . . . . . . 6

Selecting the System Features. . . . . . . 6

InstallatIon . . . . . . . . . . . . . . . 7

Mounting the Enclosure . . . . . . . . . . 7

Install the Sensors . . . . . . . . . . . . . 8

Heating/Storage Tank System Sensor (HSS)

Installation . . . . . . . . . . . . . . . . . . . 8

Outdoor Sensor Installation . . . . . . . . . .8

Wiring. . . . . . . . . . . . . . . . . . . . 9

Wiring the Power (Terminals 1, 2) . . . . . . .9

Wiring the Sensors . . . . . . . . . . . . . . .9

Wiring the Shutdown, Tstat, or Setback (Terminals

31, 32) . . . . . . . . . . . . . . . . . . . . . 9

Wiring the System Prove (Terminals 29, 30) 10

Wiring for Domestic Hot Water Priority (Terminals

29, 30) . . . . . . . . . . . . . . . . . . . . 10

Wiring the System Output (Terminals 3, 4). . 10

Wiring the Boilers . . . . . . . . . . . . . . 10

Wiring to Modulating Motors . . . . . . . . . 11

Connecting to the TempTracker mod+ Extension

Panels . . . . . . . . . . . . . . . . . . . . 11

Menu seQuence . . . . . . . . . . . . . 12

Startup Settings . . . . . . . . . . . . . . 14

Program Change Settings . . . . . . . . . . 14

Startup Sequence . . . . . . . . . . . . . . 14

Sensor Type . . . . . . . . . . . . . . . . . 14

EMS Input Mode . . . . . . . . . . . . . . . 14

(Available In Set point Only) . . . . . . . . . 14

Selecting the Output Type . . . . . . . . . . 14

Modulating Mode . . . . . . . . . . . . . . . 14

Prove/Domestic Hot Water (DHW) . . . . . . 15

Domestic Hot Water Set Point . . . . . . . . 15

Shutdown/Tstat/Setback Mode . . . . . . . . 15

Boost Mode . . . . . . . . . . . . . . . . . 15

(Not Available with Setback) . . . . . . . . . 15

Sensor Fault . . . . . . . . . . . . . . . . . 16

Setting the Control to Factory Defaults. . . 16

Program Change Settings . . . . . . . . . . 17

Season . . . . . . . . . . . . . . . . . . . . 17

Set Point . . . . . . . . . . . . . . . . . . . 17

Reset Ratio. . . . . . . . . . . . . . . . . . 17

Outdoor Cutoff Temperature . . . . . . . . . 18

Offset . . . . . . . . . . . . . . . . . . . . . 18

Minimum Water Temp . . . . . . . . . . . . 18

Maximum Water Temp . . . . . . . . . . . . 18

System Settings . . . . . . . . . . . . . . 19

Gain . . . . . . . . . . . . . . . . . . . . . 19

Lead Boiler Rotation . . . . . . . . . . . . . 19

Purge Delay . . . . . . . . . . . . . . . . . 19

Lag Delay . . . . . . . . . . . . . . . . . . 20

Standby Time. . . . . . . . . . . . . . . . . 20

System Run-On . . . . . . . . . . . . . . . 20

Setback. . . . . . . . . . . . . . . . . . . . 20

Last Stage Hold . . . . . . . . . . . . . . . 21

Day/Night Schedules . . . . . . . . . . . . . 21

Set Time . . . . . . . . . . . . . . . . . . . 22

History . . . . . . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . 23

System & Outdoor Sensor Trim . . . . . . . 23

Soft-Off Delay . . . . . . . . . . . . . . . . 23

Output Trim. . . . . . . . . . . . . . . . . . 23

Configuration

. . . . . . . . . . . . . . . . . 24

Display . . . . . . . . . . . . . . . . . . . . 24

Boiler Stage Settings . . . . . . . . . . . . 25

Mode . . . . . . . . . . . . . . . . . . . . . 25

troublesHootInG . . . . . . . . . . . . 26

specIfIcatIons . . . . . . . . . . . . . . 32

TempTracker mod+ Specifications

. . . . . 32

TempTracker mod+ Extension Specifications

contents

Summary of Contents for TempTracker mod+

Page 1: ...y before the TempTracker mod is installed This control must be installed by a licensed electrician P N 241297 REV 2 Cat 5000 67 08 31 09 SYSTEM A B C D 1 2 RUN PROGRAM DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS 3 4 5 6 7 8 9 10 11 12 13 15 14 17 16 18 20 19 21 24 23 29 25 27 26 28 32 30 31 L N T T O O RS 485 mA GND VLT SYS A B C D PWR CUR VLT A mA GND VLT mA GND VLT mA 22 GND VLT mA TEMP OUTDOOR ...

Page 2: ...nge Settings 14 Startup Sequence 14 Sensor Type 14 EMS Input Mode 14 Available In Set point Only 14 Selecting the Output Type 14 Modulating Mode 14 Prove Domestic Hot Water DHW 15 Domestic Hot Water Set Point 15 Shutdown Tstat Setback Mode 15 Boost Mode 15 Not Available with Setback 15 Sensor Fault 16 Setting the Control to Factory Defaults 16 Program Change Settings 17 Season 17 Set Point 17 Rese...

Page 3: ...digital display shows the system status set point lead stage in brackets and status of each stage To view and adjust settings press the appropriate buttons LED indicates the associated relay status Buttons function is presented on Bottom Row of display Program Switch to restrict access to function changes This switch is covered with Wiring Enclosure 120VAC Power Four N O Boiler startup relay outpu...

Page 4: ...ows users to quickly make changes to any system setting without having to learn any specialized codes or keyboard commands Automatic Rotation among Stages Rotating the first stage to be activated on a call for output promotes even wear on each stage The TempTracker mod has three modes of rotation Manual Last On or Time The Time rotates the lead stage every selected time period from every hour to e...

Page 5: ...perature will increase 30 to 130 F Each building has different heat loss characteristics A very well insulated building will not lose much heat to the outside air and may need a Reset Ratio of 2 00 OD 1 00 SYS Outdoor Water This means the outdoor temperature would have to drop 2 degrees to increase the water temperature 1 degree On the other hand a poorly insulated building with insufficient radia...

Page 6: ...ter comfort Number of Stages The TempTracker mod can be configured to control up to 4 modulating boilers It can control up to 16 boiler stages using a maximum of two TempTracker mod Extension Panels Modulation Mode The TempTracker mod stages boilers using parallel modulation Parallel modulation can modulate several boilers together as a one large boiler This is useful for boilers which are more ef...

Page 7: ...wiring chamber with knockouts on the bottom to easy installation The Enclosure Wiring Cover seals the wires from the external environment It has two screws to hold it the base and a hole to secure a lock on the wiring enclosure A plastic web that separates the wiring chamber into high and low volt sections has been provided Mounting the Enclosure Select a location near the equipment to be controll...

Page 8: ...ade on the north side of the building The sensor should never be in direct sunlight Be sure the location is away from doors windows exhaust fans vents or other possible heat sources The sensor should be mounted approximately 10 feet above ground level Adhere the Outdoor Label provided to the back of the sensor base Use the Enclosure Base bottom knockout for the conduit Use the locknut to hold the ...

Page 9: ... O O mA GND VLT SYS A B C D PWR CUR VLT A mA GND VLT mA GND VLT mA GND VLT mA TEMP OUTDOOR O O TEMP SYSTEM CUR VLT B CUR VLT C CUR VLT D Line Neutral 120VAC Power Source Outdoor Sensor Sensor Shiled 29 25 27 26 28 3 30 31 T T O O TEMP OUTDOOR O O TEMP SYSTEM System Sensor Sensor Shiled Shutd T St Setbac 3 4 5 6 7 8 9 10 11 12 SYS A B C D System Pump or Pump Starter Boiler Enable Output Boiler Boil...

Page 10: ...0 DHW can be used to raise system Set Point to the DHW Set Point Any of the DHW Priority options must be selected from the Startup menu See page 15 DHW Call terminals are dry contact N O terminals Wire an aquastat or other controls to provide closure on the DHW Call terminals Remove the jumper on the DHW terminals for proper operation Wiring the System Output Terminals 3 4 The SYS output relay wil...

Page 11: ...D ENERGY MANAGEMENT EQUIPMENT LISTED 99RA CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing L N SHUTDOWN SETBACK TSTAT Connecting to the TempTracker mod Extension Panels The TempTracker mod is equipped with a 6 pin phone socket to connect to extension panels The TempTracker mod Extension is equipped with two 6 pin phone soc...

Page 12: ... Enable Setback STARTUP Reset Ratio Set Point BACK SAVE OUTDOOR CUTOFF 65 F OFFSET 0 F BACK SAVE MINIMUM WATER TEMP 140 F BACK SAVE MAXIMUM WATER TEMP 220 F Reset Ratio BACK SAVE Shutdown or TStat Input Setback Input HISTORIES SYS 91 F 10 57Am OD 54 F 11 36Am EMS INPUT MODE Disable Enable Reset Options Set Point EMS 4ma SETPOINT 120 F EMS 20ma SETPOINT 220 F BOOST MODE 30 Minutes Disabled BACK SAV...

Page 13: ...7min BACK SAVE SYSTEM RUN ON 10min BACK SAVE SETBACK 10 F BACK SAVE LAST STAGE HOLD 5 F BACK SAVE SET PRESENT TIME 11 Pm SETBACK INPUT Shutdown TStat BACK SELECT MAINTENANCE System Trim 0 F Outdoor Trim 0 F Soft Off Delay 10sec Output Trim Configuration MAINTENANCE BACK SAVE SYSTEM SENSOR TRIM 0 F BACK SAVE OUTDOOR SENSOR TRIM 0 F BACK SAVE SOFT OFF DELAY 10sec BACK SELECT STAGE A TRIM Output Trim...

Page 14: ...nal set point from an BMS system You must select the 4mA min and 20 mA max Set Points in the following screen The 4mA can be set to any temperature between 70ºF to 200ºF The 20mA can be set to any temperature between 90ºF to 240ºF However the 20mA minimum setting must be 20ºF higher than the 4mA setting Connect the 4 20mA EMS Control Interface to the TempTracker mod RS485 connection Selecting the ...

Page 15: ...isable Tstat Enable Setback BACK SAVE EMS INPUT MODE Disable Enable Set Point BACK SAVE BACK SAVE BACK SAVE BACK SAVE DHW SETPOINT 180 F Shutdown Tstat Setback Mode Shutdown Input TStat Input Setback Input Default Shutdown Input Button MENU System Startup Setback Shutdown The TempTracker mod has two levels of heat a Normal Day and a Setback Night The Normal is good for when buildings are occupied ...

Page 16: ...lected the TempTracker mod will turn all boilers On to a 100 when the System sensor reads Short or Open When All Off is selected the TempTracker mod will turn all boilers Off when the System sensor reads Short or Open The Outdoor Sensor Short or Open status will not affect the control operation in Set Point mode Setting the Control to Factory Defaults To Reset the TempTracker mod control to its or...

Page 17: ...l be available to be read but not changed on the display SETTINGS Season Winter Set Point 140 F System Settings Maintenance Histories System Startup BACK SELECT BACK SAVE SEASON Winter Summer BACK SAVE SET POINT 140 F RESET RATIO 1 00 OD 4 00 Sys 1 00 OD 3 00 Sys 1 00 OD 2 00 Sys 1 00 OD 1 50 Sys 1 00 OD 1 25 Sys 1 00 OD 1 00 Sys 1 25 OD 1 00 Sys 1 50 OD 1 00 Sys 2 00 OD 1 00 Sys 3 00 OD 1 00 Sys ...

Page 18: ...stat Enable Setback STARTUP Reset Ratio Set Point OFFSET 0 F BACK SAVE Shutdown or TStat Input Setback Input HISTORIES EMS INPUT MODE Disable Enable Reset Options Set Point EMS 4ma SETPOINT 120 F EMS 20ma SETPOINT 220 F BOOST MODE 30 Minutes Disabled BACK SAVE 4 0 0 2 1 PROVE DHW SHARING Prove DHW Priority DHW No Priority No Priority Summer BACK SAVE N P BACK SAVE BACK SAVE 4 0 0 2 1 BACK SAVE BAC...

Page 19: ... Histories System Startup BACK SELECT BACK SAVE GAIN 0 F BACK SELECT SETTINGS 1 Gain 0 Lead Rotation Last On Purge Delay 1 0min Lag Delay 0min More Settings BACK SELECT SETTINGS 2 Standby Time 7min System Run On 10min Setback 10 F Last Stage Hold 5 F Set Time 12 05Pm Day Night Schedules BACK SELECT DAY NIGHT SCHEDULES Set Time Day Schedule Night Schedule BACK SAVE MANUAL LEAD STAGE A B C D E BACK ...

Page 20: ... Settings System run On The SYS relay will energize whenever the Outdoor temperature OD is below the Outdoor Cutoff and the Shutdown is Open or the TStat is closed When the Outdoor temperature increases 2 F above the Outdoor Cutoff after the last burner relay has de energized the SYS relay will stay on for a period set by the System Run On System Settings Maintenance Histories System Startup BACK ...

Page 21: ...n the TempTracker mod s Set Point for the reasons detailed below The TempTracker mod sensor is located in a common header some distance from the boilers As the temperature rises in the header and before reaching the sensor location energy is dissipated Therefore the temperature in the header could be lower than that registered by boiler sensors In addition to the normal drop experienced between th...

Page 22: ...BACK SHUTDOWN Shutdown Disable Tstat Enable Setback STARTUP Reset Ratio Set Point BACK SAVE OFFSET 0 F BACK SAVE MINIMUM WATER TEMP 140 F BACK SAVE MAXIMUM WATER TEMP 220 F Reset Ratio BACK SAVE Shutdown or TStat Input Setback Input HISTORIES SYS 91 F 10 57Am OD 54 F 11 36Am EMS INPUT MODE Disable Enable Reset Options Set Point EMS 4ma SETPOINT 120 F EMS 20ma SETPOINT 220 F BOOST MODE 30 Minutes D...

Page 23: ...artup BACK SELECT BACK SELECT MAINTENANCE System Trim 0 F Outdoor Trim 0 F Soft Off Delay 10sec Output Trim Configuration MAINTENANCE BACK SAVE SYSTEM SENSOR TRIM 0 F BACK SAVE OUTDOOR SENSOR TRIM 0 F BACK SAVE SOFT OFF DELAY 10sec BACK SELECT STAGE A TRIM Output Trim 0 0 Prev Stage Next Stage BACK SAVE STAGE A OUTPUT TRIM 0 0 BACK EXIT CONFIGURATION 2 A 4 20ma B 0 10v C 0 5v D 2 10v BACK NEXT CON...

Page 24: ...iate access to each boiler status The following list show all possible boiler status Boiler is off due to no call for heat 97 Boiler is modulating at the indicated percentage ON Boiler Stage Mode is set to ON and boiler is firing at 100 boiler is in bypass OFF Boiler Stage Mode is set to OFF and boiler stage is unavailable or boiler does not exist m95 Boiler Stage Mode is set to Manual and set to ...

Page 25: ...C D PWR CUR VLT A mA GND VLT mA GND VLT mA 22 GND mA CUR VLT B CUR VLT C CUR D FOR ALL CIRCUITS 120VAC 6A RESISTIVE OUTPUT RATINGS 1A PILOT DUTY 15A TOTAL 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY ENCLOSED ENERGY MANAGEMENT EQUIPMENT LISTED 99RA CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Mo...

Page 26: ... any of the following Domestic Hot Water call The TempTracker mod will raise the temperature of the system to the DHW Set Point on a DHW call connected to terminals 29 and 30 Check to see if there is a call for DHW and the length of time it lasts Reset Ratio and Offset If excessive heat occurs only in certain weather conditions adjust the Reset Ratio and Offset See Understanding Operating Concept ...

Page 27: ...ay Increase the Lag Delay only if all boilers tend to short cycle Last Stage Hold Increase the Last Stage Hold only if the lead boiler tends to short cycle System is Overshooting or Undershooting Gain If the system is overshooting reduce the Gain Gain If the system is undershooting increase the Gain ...

Page 28: ... INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Outdoor Sensor System Sensor 120VAC Boiler 1 Boiler 2 Boiler 3 Boiler 4 Building Heating Loop System The TempTracker provides 4 Raypak modulating boilers using a 4 20mA modulating signal The boilers are piped in Reverse Return...

Page 29: ...2 GND VLT mA TEMP OUTDOOR O O TEMP SYSTEM EXTENSION MODULE CUR VLT B CUR VLT C CUR VLT D PROVE DHW FOR ALL CIRCUITS 120VAC 6A RESISTIVE OUTPUT RATINGS 1A PILOT DUTY 15A TOTAL 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing L N Boiler 1 Boiler 2 Boiler 3 ...

Page 30: ... 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Outdoor Sensor System Sensor 120VAC Boiler 1 Boiler 2 Boiler 3 Boiler 4 Building Heating Loop Buffer Tank System The TempTracker provides 4 Raypak modulating boilers using a 4 20mA modulating signal The Sy...

Page 31: ...LT mA GND VLT mA 22 GND VLT mA TEMP OUTDOOR O O TEMP SYSTEM EXTENSION MODULE CUR VLT B CUR VLT C CUR VLT D PROVE DHW FOR ALL CIRCUITS 120VAC 6A RESISTIVE OUTPUT RATINGS 1A PILOT DUTY 15A TOTAL 115VAC 60Hz 30VA MAX INPUT RATINGS USE COPPER WIRE CLASS 1 WIRE ONLY CAUTION RISK OF ELECTRIC SHOCK More than one disconnect switch may be required to de energize the equipment before servicing Boiler 1 Boil...

Page 32: ... 40 F to plus 40 F Minimum Water Temperature 70 F to 170 F Maximum Water Temperature 90 F to 240 F Set Point Temperature Range 70 F to 250 F EMS Temperature Range 70 F to 240 F Domestic Hot Water with Priority or without Priority Pump Run On 10 to 360 minutes Purge Delay 1 0 to 10 0 minutes Lag Delay 0 to 60 minutes Last Stage Hold 0 to 30 F Schedules 1 Day and 1 Night Setback settings per day Nig...

Search results

Summary of Contents for TempTracker mod+

Reviews:

Related manuals for TempTracker mod+

Brands by name

Popular brands

Raypak TempTracker mod+, Installation And Operation Instructions Manual

Search results

Summary of Contents for TempTracker mod+

Reviews:

Related manuals for TempTracker mod+

Brands by name

Popular brands