TempTracker mod+ & TempTracker mod+ Extension Installation Manual
9
WIrInG
WIrInG tHe poWer (terMInals 1, 2)
• Bring the 120VAC 60Hz power wires through the bottom Knockout of the enclosure.
• Class 1 voltages must enter the enclosure through a different opening from any Class 2 voltage wiring.
• Connect the hot line to terminal marked L.
• Connect the neutral line to the terminal marked N.
• Raypak recommends installing a surge suppressor on the power source to the TempTracker mod+.
WarnInG
class 1 voltages must enter the enclosure through a different opening from any class 2 voltage wiring.
raypak recommends installing a surge suppressor on the power source to the temptracker mod+.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1 2
RUN
PROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4 5
6
7
8
9 10 11 12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30 31
L N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
---
---
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4 5
6
7
8
9 10 11 12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
WIrInG tHe sensors
WarnInG
connect the shield at the control terminal end and cut the shield wire at the sensor end.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1 2
RUN
PROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3 4 5 6 7 8 9 10 11 12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30 31
L N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
---
---
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3 4 5 6 7 8 9 10 11 12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
systeM sensor WIrInG (terMInals 27, 28)
• A TempTracker mod+ must be connected to a temperature sensor located in the common header.
• The TempTracker mod+ is designed to be connected to a temperature sensor for immersion in a 3/8ID well.
• Temperature sensor wires can be extended up to 500’ by splicing shielded 2-conductor cable (Belden #8760 or
equivalent).
• Temperature sensors have no polarity. Connect the two wires from the sensor to the TempTracker mod+ terminals
marked
SYSTEM TEMP 27, 28
.
• Connect the sensor shield to the circled terminal 28 with one of the sensor wires.
outdoor sensor WIrInG (terMInals 25, 26)
• The TempTracker mod+ will vary the system Set Point when Outdoor Reset is selected based on outdoor
temperature.
• Whether in Set Point or Outdoor Reset modes, the outdoor sensor can be used as an Outdoor Cutoff. The
TempTracker mod+ will disable all Boilers when the outdoor temperature is above the adjustable Outdoor Cutoff
temperature. This feature will automatically be activated when an outdoor sensor is connected.
• For an outdoor sensor use a Raypak outdoor sensor.
• The sensor wires can be extended up to 500’ using shielded 2-conductor cable (Belden #8760 or equivalent).
• Temperature sensors have no polarity. Connect the wires from the outdoor sensor to the TempTracker mod+
terminals marked
OUTDOOR TEMP - 25, 26.
• Connect the shield to the circled terminal
26
with one of the sensor wires.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1 2
RUN
PROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3 4 5 6 7 8 9 10 11 12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30 31
L N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
---
---
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3 4 5 6 7 8 9 10 11 12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30 31
T
O
O
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
WIrInG tHe sHutdoWn, tstat, or setback (terMInals 31, 32)
• The Shutdown will be available when selected as the Shutdown/Tstat/Setback mode from the Startup menu. See
page 15. This will provide the user with a customizable Day/Night Schedule. See page 21.
• The Shutdown feature can be used whenever it is desirable to turn off the TempTracker mod+ stage outputs from
a remote location or another controller (i.e. EMS input).
• The Tstat option, when selected from the Shutdown/Tstat/Setback startup menu, provide the capability of
controlling the operation of the TempTracker mod+ based on a thermostat input. See page 15. This will provide
the user with a customizable Day/Night Schedule. See page 21.
• The thermostat will provide the TempTracker mod+ with a call for heat by shorting terminals 31 and 32.
• When the Shutdown input is enabled by closing the dry contact, or when the Tstat input is disabled by opening the
dry-contact, all active boilers will immediately modulate down to low for the Soft-Off period, then turn off.
• The System Output relay will remain active until the System Run-On Delay expires and then it will turn off.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1 2
RUN
PROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3 4 5 6 7 8 9 10 11 12
13
15
14
17
16
18
22
21
24
23
29
25
27
26
28
32
30 31
L N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
---
---
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3 4 5 6 7 8 9 10 11 12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30 31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
• When Setback is selected in the Startup, a BMS/EMS or external clock can provide a Setback signal using these input terminals.
• The signal must be a dry contact only. No voltage can be placed across the SHUTDOWN/SETBACK terminals.
• Bring the two wires from the dry contact to the terminals marked
SHUTDOWN/SETBACK- 31,32
.
