TM018 Raypak 131 Type A Pool & Spa Heaters REV: A
D.O.I: 8/04/2009
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45
Flue Diverter Assembly
1. Remove the Top P
anel. Refer to „Top Panel‟ procedure on page 44.
2. Remove the 10 screws retaining the Flue Diverter Assembly.
3. Remove the upper 2 screws from the front and rear Upper Grille.
4. Gently pull one of the Upper Grille panels out at the top to create a gap between the
Upper Grille and the Flue Collector and lift clear.
5. Reassemble in reverse order of above.
Draft Intake Diverter
1.
Remove the Flue Diverter Assembly. Refer to „Flue Diverter Assembly‟ procedure on
page 45.
2. Remove the 6 screws retaining the Draft Intake Diverter and lift clear.
3. Reassemble in reverse order of above.
Flue Collector
1. Remove the Top P
anel. Refer to „Top Panel‟ procedure on page 44
.
2.
Remove the Flue Diverter Assembly. Follow steps 2 & 3 of the „Flue Diverter
Assembly‟ procedure on page 45.
3.
Remove the Draft Intake Diverter. Follow step 2 of the „Draft Intake Diverter‟ procedure
above.
4. Remove four hex head screws retaining the Flue Collector to the front and rear
Refractory Supports and lift out the Flue Collector.
Jacket Assembly Complete
1. Turn controller off.
2.
Isolate the power supply to the pool heater and pool pump
.
3.
Isolate the pool water from the pool heater
.
4. Disconnect the pool plumbing from the pool header at the In/Out Header unions.
5. Isolate the gas supply to the pool heater and disconnect the pool heater inlet gas
connection by unscrewing union in an anticlockwise direction.
6. If required, move the complete pool heater to a serviceable location.
7. Remove the Display Panel. Follow steps 2 & 3 of the
„Display Panel‟ procedure on
page 43.
8. Disconnect the Cord Set at the Electrical Control Box. Follow steps 1-
3 of the „Cord
Set‟ procedure on page 55.
9.
Remove the Upper In/Out Header Panel. Follow steps 3 & 4 of the „Upper In/Out
Header Panel‟ procedure on page 44.
10.
Remove the Lower In/Out Header Panel. Follow steps 3 & 4 of the „Lower In/Out
Header Panel‟ procedure on page 44.
11. Remove the 10 Philips head around the bottom edge of the Jacket Assembly.
12. Carefully flex the right hand side panel over the inlet gas connection pipe and lift the
entire Jacket Assembly clear of the pool heater.
13. Reassemble in reverse order of above.
14. Test for gas leaks using soapy water solution.