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Viper 4 (ROS) Initial Set-Up: Sidekick Pro™ Injection Pump Priming and Calibration

VIPER 4 (ROS) INITIAL SET-UP

FIGURE 3. Sidekick Pro Pump Calibrator

5. Verify the following conditions are present:

a. Injection pressure is less than 12 PSI [82.7 kPa].
b. Pump is in the off condition.
c. Vacuum pressure less than 11.5 inches of mercury [29 cm of mercury].

FIGURE 4. Vacuum Switch

NOTE:

The vacuum switch on the pump will engage and a flow alarm will be displayed if product cannot be

drawn into the pump (e.g. vacuum pressure at or above 11.5 inches of mercury [29 cm of mercury]).

Check screens, hose diameter and any hand valves between the chemical tank and pump inlet. Also,

verify that the product is flowing freely. Cold temperatures and low viscosity products may cause high

vacuum pressures and cause the pump not to operate properly.

Remove

Cover

Push

Plunger

Down

Install

Cover

Calibration

Window

Vacuum Switch

Summary of Contents for Sidekick Pro

Page 2: ...aven Industries shall not be held responsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee t...

Page 3: ...tion 11 Installation 18 Pump and Fill Station Installation 18 Tank Support Bracket Installation 23 Mixer Installation 28 Plumbing Mixer Assembly 29 Dual Pump Station Plumbing Installation 34 Single Pump Station Plumbing Installation 36 Rinse Plumbing Installation 38 Fill Station Plumbing Installation 43 Hose Routing 45 Tank Overflow Hoses 46 Electrical Components 54 Chassis Harness 54 Decal Placem...

Page 4: ...ng and Calibration Procedures 67 Prime the Injection Pump 68 Calibrate the Injection Pump 68 Chapter 6 CNH Pro 700 Set Up 71 Re Addressing Rate Controllers 71 To Re Address Rate Controllers 71 Product Controller Set Up 71 Alarms Set Up 74 Pressure Transducer Calibration 76 Injection Pump Calibration 76 Prime the Injection Pump 77 Calibrate the Injection Pump 77 Chapter 7 Troubleshooting 79 Motor C...

Page 5: ...not drive the machine with equipment enabled on any public road Determine and remain a safe working distance from other individuals The operator is responsible for disabling the system when the safe working distance has been diminished Ensure the system is disabled prior to starting any maintenance work on the system or the implement AGRICULTURAL CHEMICAL SAFETY Thoroughly bleed pressure from chem...

Page 6: ...TING The word harness is used to mean all electrical leads and cables bundled and unbundled When installing harness secure it at least every 30 cm 12in to the frame Follow existing harness as much as possible and use these guidelines Harness should not contact or be attached to Lines and hoses with high vibration forces or pressure spikes Lines and hoses carrying hot fluids beyond harness componen...

Page 7: ...on Avoid sharp twisting or flexing of harnesses in short distances Connectors and splices should not be located in harness sections that move Protect harnesses from Foreign objects such as rocks that may fall or be thrown by the unit Buildup of dirt mud snow ice submersion in water and oil Tree limbs brush and debris Damage where service personnel or operators might step or use as a grab bar Damag...

Page 8: ...s sprockets Deflection and backlash of belts and chains Adjustment zones of adjustable brackets Changes of position in steering and suspension systems Moving linkages cylinders articulation joints attachments Ground engaging components For hose sections that move during machine operation Allow sufficient length for free movement without interference to prevent pulling pinching catching or rubbing ...

Page 9: ...t target rate for the carrier and injected chemicals the operator enables the product control system and the control console will automatically maintain the flow regardless of vehicle speed or active boom sections Performance of the Raven injection system relies upon proper installation and maintenance of the complete sprayer system Please review this manual before installing or operating this sys...

Page 10: ...ware Version 30 TOOLS AND MATERIALS NEEDED The following tools are recommended for completing the installation SAE wrenches and tools Drill bit set and drill Dielectric grease supplied Cable ties supplied Tape measure Center punch 3 4 drill bit Welder Reciprocating saw with metal blade or hacksaw Torque wrench Welding clamps Thread sealant tape POINT OF REFERENCE The instructions provided in this ...

Page 11: ...ide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual Manual No 016 0171 592 Rev E Any comments or feedback include cha...

Page 12: ...CHAPTER 2 10 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual ...

Page 13: ...reexisting component mounting provisions show below proceed to the bracket installation section FIGURE 1 Component Mounting Provisions 1 Move the machine to a safe area with enough space to unfold the main boom 2 Unfold the boom and lower center section to allow access to the main frame towers cross tubes Support the center section of the machine if necessary 3 Disconnect the machine battery and t...

Page 14: ...rear surface of the left and right main frame towers cross tubes FIGURE 4 Main Frame Tower Cross Tube Hole Locations 5 For 33XX and 44XX machines locate the lower support tab Use the supplied template in the lower support tab to mark and drill a 3 4 hole in the location shown on both sides of the machine For 32XX machines that do not have support tabs present weld on tabs have been provided Batter...

Page 15: ...g lower support bracket as shown below Note the distance from the axle and tower support to the hole location FIGURE 6 Weld On Support Tab Position 7 Align the hole in the template with the hole in the support tab 1 25 3 724 Axle Inner Plate 1 25 from Axle 3 724 from Inner Plate Axle Inner Plate Template 107 0172 334 Template Hole ...

Page 16: ...ab FIGURE 8 Welded Support Tab PREPARING HOSE GUIDE HOOPS NOTE If the hose is supported by clamps instead of guide hoops rotate the clamps away from outside of the parallel link arms There must be at least 1 of clearance alongside the parallel link arms to accommodate the tank and tank cage mounting 1 Locate the hose guide hoops if present on the side of the right hand parallel link arm Support Ta...

Page 17: ...the position shown below NOTE Protect the hood and hose from cutting debris or weld spatter FIGURE 10 Hoop Installation 4 Reconnect the battery and field computer cables 5 Fold the booms back to the transport position 6 Locate the axle extension toggle switch in the cab NOTE Follow machine manufacturer instructions to extend the axles Cut Hoops Off Next to Parallel Link Arm Protect the Hood from C...

Page 18: ... Axle Extension Toggle Switch 7 Extend the axles to the outer most position typically 152 160 FIGURE 12 Fully Extended Axles 8 At the rear mud shields loosen hydraulic hose fastener clamps for rear wheel drive motor hoses FIGURE 13 Drive Motor Hose Clamps Axle Extension Switch Fully Extended Hose Clamps ...

Page 19: ...120 12 Ensure that the hose is not pinched or stretched when extending or retracting the axles If the hose appears to be pinched or stretching loosen clamps and provide more slack to that area 13 Move the axles out to the widest position before beginning installation 14 Install one of the provided 3 nylon hose guard sleeves onto both the left and right wheel drive motor hoses Secure the hose guard...

Page 20: ...ied fastener plates 3 8 16 x 6 or 8 bolts 3 8 washers 3 8 spacers and 3 8 nyloc nuts NOTE To accommodate the pump bracket and shield it may be necessary to loosen the bolts that secure the battery box to the frame and slide the battery box as far as possible towards the rear of the machine FIGURE 16 Pump Station Installation 3 8 Bolts 6 for 32xx Machines 8 for 33xx and 4XXX Machines Battery Box Fr...

Page 21: ...counter clockwise for pump 1 clockwise for pump 2 optional FIGURE 18 Sidekick Pump Mounting and Bracket Orientation 3 8 Bolt Nyloc Nut Spacer and Washers Frame Fastener Plates 107 0172 339 Pump Station 116 0159 765 Pump Mounting Bracket Pump Outlet Pump Inlet Pump Mounting Bracket on this Side for Pump 2 Pump Mounting Bracket on this Side for Pump 1 ...

Page 22: ...et using 5 16 18 x 1 bolts 5 16 washers two per bolt and 5 16 nyloc nuts Verify pump 2 does not contact tank support components FIGURE 20 Pump Station Installed 5 Install the pump shield on the pump station using 3 8 16 x 1 1 4 bolts and 3 8 washers Pump 1 Nearest Battery Box as close to frame as possible Optional Pump 2 In Front of Pump 1 away from frame to clear tank supports Pump 1 Installed Ne...

Page 23: ...CTOR STANDOFF BRACKET INSTALLATION 4XXX MACHINES 1 Loosen and remove the lock nuts securing the inductor 2 Remove the inductor 3 Use the existing U bolt and lock nuts to install and secure the inductor standoff bracket Torque the lock nuts to 130 lb ft FIGURE 22 Inductor Removal ...

Page 24: ...Secure the inductor with two 5 8 11 flanged lock nuts Torque the nuts to 130 lb ft FILL STATION 1 Install the fill station on the left side of the machine in front of the platform support brackets using the supplied fastener plate 3 8 16 x 6 or 8 bolts 3 8 washers 3 8 spacers and 3 8 nyloc washers NOTE Install the bolts so that the spacers and nuts are toward inside of the machine frame to clear p...

Page 25: ...RT BRACKET INSTALLATION UPPER SUPPORT ARM INSTALLATION 1 Install the left and right upper support arm into the upper cross tubes Align the holes in the cross tubes with threaded holes in the upper support arm Platform 3 8 Bolts Fill Station 116 0159 772 Frame Fastener Plate 107 0172 339 ...

Page 26: ...plied thread locking compound to the first few threads of each of the 5 8 11 x 2 bolts FIGURE 27 Bolt Assembly 3 Secure the upper support arm to the upper cross tubes using the provided 5 8 washers 5 8 spacers and 5 8 bolts with the thread locking compound Tighten the bolts to 130 ft lbs Upper Support Arm 107 0172 335 5 8 x 2 Bolts with thread locking compound Spacers and Washers Upper Support Arm...

Page 27: ...SUPPORT INSTALLATION 1 Secure the small end of the lower tank support bracket to the tab with a 5 8 11 x 2 bolt 5 8 washers two per bolt and 5 8 nyloc nuts Leave the brackets loose until tank bracket installation is complete 2 Secure the left and right lower tank support to the upper tank support bracket using the provided 5 8 washers two per bolt 5 8 11 x 2 bolts and 5 8 nyloc nuts Leave the fast...

Page 28: ...e Guard Installation STIFFENER ROD INSTALLATION 1 Secure the stiffener rods to the upper and lower tank support using the provided 5 8 washers two per bolt 5 8 11 x 2 bolts and 5 8 nyloc nuts 5 8 Bolt 5 8 Washer Two Per Bolt 5 8 Nyloc Nut 5 8 x 2 Bolt 5 8 Washer Two Per Bolt 5 8 Nut Lower Tank Support Bracket P N 116 0159 763 Right 116 0159 764 Left Do Not Install Nuts Until Safety Decal Bracket i...

Page 29: ...s 5 8 washers two per bolt and 5 8 Nyloc nuts FIGURE 33 Safety Decal Plate Installed 2 Install the reflector decals on the safety decal plates Place the orange decal above the red decal on each side of the machine 3 Tighten all previously installed 5 8 nyloc nuts to 150 ft lbs Stiffener Rod 107 0172 378 Install Both Stiffener Rods so Support Arm is Closer to Inside of Machine Safety Decal Plate ...

Page 30: ...k Cage 2 Install the tank so that the tank lid faces towards the front of the machine MIXER INSTALLATION MIXER INSTALLATION 1 Install the mixer to the upper center boom section of the machine with the supplied 3 8 16 x 2 1 2 for 120 or 1 5 16 u bolts for 90 100 3 8 washers 3 8 spacers for 120 and 3 8 nyloc nuts NOTE Place the mixer so that the inlet check valve is on the right side of the machine ...

Page 31: ...UMBING MIXER ASSEMBLY PLUMBING MIXER ASSEMBLY 1 Measure and cut the current supply hose approximately 36 from the end 3 Mixer and Check Valve Assembly P N 063 0173 698 3 8 U Bolts length varies by boom length Center of Mixer approximately 4 right of center of boom section ...

Page 32: ...tall the hose 3 Assemble the mixer inlet and outlet plumbing as shown below using the fittings clamps and gaskets provided FIGURE 38 Mixer Inlet Plumbing Installed Measure and Cut Supply Hose Approximately 36 From This End Hose From Front of Machine M300 to M220 Reducer Coupling M300 45 Fitting M300 Sweep Elbow with 1 4 Gauge Port Should Face Away from Boom 1 1 2 to 3 Hose Clamp M220 Clamp 1 and M...

Page 33: ...nstall the 1 4 port plug into the open port on the cap fitting where the transducer was located Seal threads with the provided thread pipe thread sealant 5 Install the transducer in the open gauge port fitting on the M300 sweep elbow 6 Connect one end of the provided extension cable to the transducer NOTE If the existing transducer and cable use 3 pin Metri Pack connections remove and replace the ...

Page 34: ...lumbing as shown below FIGURE 41 Mixer Injection Point Plumbing Assembly 3 Seal the plumbing assembly threaded joints with the provided thread sealant 4 Remove one of the existing 1 2 plugs at the inlet of the mixer assembly FIGURE 42 Injection Point Plumbing Assembly Installed Dual Pump Injection Point Shown 5 Thread the injection point plumbing into the mixer 6 Secure the hose to the fitting wit...

Page 35: ...K RECIRCULATION PORT 1 Install the M100 gasket between the 3 4 NPT and the M100 to 1 2 NPT and secure the assembly with the M100 clamp 2 Install the 1 2 hose barb into the end of the M100 to 1 2 NPT Point the elbow forward towards the inner corner of the tank cage PLUMBING TANK DRAIN PORT 1 Assemble the tank drain fittings as shown in the illustration below Seal all threaded joints with pipe threa...

Page 36: ...L PUMP STATION PLUMBING INSTALLATION 1 Assemble the dual pump fittings as shown in the image below Seal all threaded joints with the provided pipe thread sealant NOTE Attach valves to the strainer so the strainer cap can be removed 1 NPT to 3 4 NPT Reducer Bushing 3 4 NPT Nipple 3 4 Drain Valve 3 4 NPT Plug M100 Gasket M100 Clamp 3 4 NPT to M100 M100 to 1 Hose Barb Elbow Install These Fittings int...

Page 37: ... arrow on the check valves points towards the rinse valves 1 Hose Barb to M100 3 4 Hose Barb to M100 M100 Gasket M100 Clamp M100 to 1 2 NPT 3 4 Check Valve 12 NPT Check Valve 1 2 NPT Street Elbow 1 2 Rinse Selector Valve 1 2 NPT Strainer 1 2 NPT Plug 1 2 Drain Valve 1 2 NPT Pipe Nipple 1 2 FNPT to M100 Connect to Pump Inlet Flow Direction 1 2 NPT Pipe Nipple ...

Page 38: ...read sealant on the threaded joints FIGURE 48 Assembling Dual Pump Station Rinse Tee Fittings Dual Pump Station System Only SINGLE PUMP STATION PLUMBING INSTALLATION 1 Assemble the single pump fittings as shown in the image below Seal all the threaded joints with pipe thread sealant 3 4 Rinse Hose Connection 1 Chemical Hose Connections from Fill 3 4 Hose Barb to 1 2 NPT 1 2 NPT Tee 1 2 NPT to 3 4 ...

Page 39: ...rovided 5 16 washers and 5 16 nyloc nuts 3 4 Hose Barb to M100 M100 Gasket M100 to 3 4 90 Street Elbow 1 2 Rinse Selector Valve 3 4 Hose Clamps M100 Clamp 3 4 Braided Hose cut approximatel y 12 long The assembly in the box is mounted to the valve mounting bracket that doesn t have a pump mounted above 3 4 Check Valve 1 2 NPT to 3 4 Hose Barb Elbow Connect to the Single Pump Inlet 1 2 NPT to 3 4 Ho...

Page 40: ...o the check valve for the single pump system FIGURE 52 Single Pump Recirculation Valve Assembly RINSE PLUMBING INSTALLATION RINSE PLUMBING INSTALLATION 1 Apply the provided thread sealant to all threaded joints 2 Locate the 1 1 4 rinse tank supply hose under the cab behind the front axle for 3XXX machines or behind the main solution tank for 4XXX machines Attach Calibration Assembly to Pump Outlet...

Page 41: ...tank supply hose in the locations shown for each machine type FIGURE 53 Cut Location 3XXX Machines FIGURE 54 Cut Location 4XXX Machines 4 Assemble the rinse tank hose tee fitting as shown below Cut Location approximately 4 to right of existing tee Cut Location ...

Page 42: ...l FIGURE 55 Rinse Tee 5 Install the tee at the cut location and secure the tee to the hose using four 1 1 4 hose clamps FIGURE 56 Rinse Tank Tee Installed 3XXX Machines 6 Assemble the rinse tank drain valve as shown below 3 4 NPT to 3 4 Hose Barb 1 1 4 Hose Barb to 3 4 FNPT Tee Rinse Tank Tee ...

Page 43: ...se Tank Drain Valve Fittings 4XXX Machines 7 Install the assembled 4XXX rinse valve onto the rinse valve bracket NOTE Rinse valve bracket assembly will be installed on the fill station later 3 4 NPT to 3 4 Hose Barb 3 4 NPT Elbow 3 4 NPT Plug 3 4 Selector Valve 3 4 NPT to 3 4 Hose Barb 3 4 NPT Elbow 3 4 NPT Plug 3 4 Selector Valve ...

Page 44: ...e Valve Assembly Attached to Rinse Valve Bracket 4XXX Machines 8 Assemble the dual pump station rinse tee NOTE The dual pump station rinse tee will be installed later FIGURE 60 Dual Pump Station Rinse Tee Assembly Rinse Valve Assembly U Bolt 3 4 Hose Barb to 1 2 NPT 1 2 NPT Tee 1 2 NPT to 3 4 Hose Barb Elbow ...

Page 45: ...e the couplers as shown in the image below Seal all threaded joints with the provided pipe thread sealant M100 to 1 Hose Barb M100 Clamp and M100 Gasket M100 to 3 4 NPT 3 4 NPT to 1 Hose Barb Elbow Fill Valve M100 to 3 4 NPT To Pump Station To Tank 2 M100 to 3 4 NPT M100 to 3 4 M100 Clamp and Gasket may require provided M100 Straight Coupler M100 Clamp and M100 Gasket to connect to Tank 1 hose on ...

Page 46: ...hers and 5 16 nyloc nuts NOTE Secure the valve assembly to the upper portion of the fill station before installing the coupler assembly into the lower portion Do not over tighten as it will damage the valve FIGURE 64 Installed Coupler Assembly M100 to 1 NPT 1 Male Fill Coupler with Cap Coupler Assembly Clamping U Bolt Valve Assembly NPT Hose Barb Elbow M100 Clamp and M100 Gasket Fill Station 116 0...

Page 47: ...o of the provided hose clamps 3 Route the hose beneath the tanks through the open inner portion of the upper tank support bracket and towards the fill station 4 Route the hose beneath the catwalk along the machine frame and to the fill station FIGURE 66 Tank 1 Hose Routing to Fill Station Route Tank Drain Hose Through Tank Support Brackets Under Catwalk and Along machine Frame to Fill Station Tank...

Page 48: ...other damage 7 Secure the hose to the fill station barb with two of the provided hose clamps 8 Attach the provided rubber hose guards and cable ties to protect the hose from sharp edges 9 Repeat step 1 to step 8 for Tank 2 to fill station hose routing FIGURE 67 Tank 2 Hose Routing to Fill Station Valve TANK OVERFLOW HOSES 1 Connect one end of the supplied 1 braided hose to the hose barb fitting on...

Page 49: ...hine axle and fluid will not contact the frame FILL STATION 1 Apply the provided thread sealant to all threaded joints 2 Connect one end of the supplied 1 braided hose to the open 1 hose barb fittings on the top of the rearmost fill station valve FIGURE 69 Fill Station Hoses Nylon Hose Guard Sleeve To Pump Station Pump 2 or frontmost hose barb fitting To Pump Station Pump 1 or rearmost 1 hose barb...

Page 50: ...ation hose barb fittings 8 Attach strips of the provided nylon warp to protect the hoses from sharp edges and hot surfaces RINSE VALVE PLUMBING 1 Apply the provided thread sealant to all threaded joints 2 On 3XXX machines cut a 6 or less length of the provided 3 4 hose On 4XXX machines cut approximately 18 or less of the provided 3 4 hose NOTE Use the shortest length needed to run from the middle ...

Page 51: ...tion u bolt clamp 5 Connect one of the supplied 3 4 braided hose to the remaining open hose barb elbow port on the rinse tank shut off valve 6 Cut and connect the hose to the middle hose barb port of the rise tee fitting for dual pump stations or directly to the open 3 4 rinse port for single pump stations using two provided hose clamps Rinse Hose Tee Rinse Tank Shutoff Valve Dual Pump Station Rin...

Page 52: ...the pump station 10 Secure the hose to the pump station with two hose clamps 11 Repeat step 7 to step 10 for the remaining open 3 4 ports on the front pump of the pump station and rinse tee FIGURE 74 Dual Pump Rinse Hose Installation 3XXX Machines NOTE On 4XXX machines route the dual pump station rinse tee and hoses across the frame to the rinse valve attached to the fill station Rinse Tank Drain ...

Page 53: ...ort without the check valve FIGURE 75 Dual Pump Station Outlet Plumbing 3 Secure the hose to the pump outlet using two hose clamps FIGURE 76 Hose Routing 4 Route the hose along the existing product hose to one of the open hose barb ports on the installed chemical injection ports on the installed chemical mixer on the upper rear of the machine s center boom section 5 Cut the hose at the 1 2 chemica...

Page 54: ... sleeve to protect hoses from sharp edges RECIRCULATION SELECTOR VALVE TO TANK PLUMBING 1 Connect one end of the supplied 1 2 braided hose to the open port on the rearmost tank recirculation selector valve 2 Secure the hose to the hose barb using a single hose clamp 3 Route the hose around the front of the engine compartment following the installed hoses to Tank 1 4 Connect the hose to 1 2 hose ba...

Page 55: ...e If needed cut sleeve to length with a utility knife 9 Secure the hose guard sleeve to the hoses with cable ties Recirculation Port Overflow Port Pump 1 Pump 2 Hoses from Pump 2 Recirculation Port to Tank 2 Recirculation Port Should be Secured to existing Product Hoses to Parallel Link Support Tower then to Tank 2 Cage Before Connecting to Tank 2 Recirculation Port Hoses from Pump 1 Recirculation...

Page 56: ...post located behind the fuse panel FIGURE 81 Chassis Power Cable Connection Location 4 Route Pump 1 and Pump 2 connections from the chassis harness forward to the pump station 5 Connect Pump 1 and Pump 2 connections to the supplied injection pump cables for each pump Keep the connection capped if pump 2 is not used 6 Connect the power wires red on the supplied chassis harness to the machine fuse p...

Page 57: ... pump 9 Route the remaining open connections for logic power and CAN along the existing machine cabling to the logic power and CAN connections on the machine s spray boom center section 10 Secure the harness away from moving parts or crops with the provided cable ties Secure the harness at least every 12 DECAL PLACEMENT FIGURE 82 Pump Station Decals FIGURE 83 Fill Station Valve Operation Decal Pum...

Page 58: ...CHAPTER 3 56 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual FIGURE 84 Tank Valve Operation Decals Tank Valve Operation Decal bottom rear of both tank support ...

Page 59: ...OPERATION VALVE OPERATION This section provides basic steps for operating the pump fill station and recirculation valves TANK VALVE OPERATION FIGURE 1 Tank Valve Operation Each tank valve can be set to drain off arrow left off arrow up or pump fill arrow right ...

Page 60: ...wn off arrow left or to the pump number arrow up PUMP VALVES Single pumps have three valves There is a valve to set the tank flow tank 1 or tank 2 to turn the flow to the boom on or off and a pump or drain valve FIGURE 3 Single Pump Valve Dual pumps have two valves on each pump One valve switches between the tank or the boom the second valve is for selecting pump or drain ...

Page 61: ...the sprayer has a single pump there will be two valves One valve will select the which chemical tank is being used The second valve opens or closes the rinse tank FIGURE 5 Single Recirculation Valve If the sprayer has dual pumps there is one valve per pump Each valve can be set to off rinse or chemical ...

Page 62: ...CHAPTER 4 60 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual FIGURE 6 Dual Recirculation Valve ...

Page 63: ...ical application mode ROS version 2 1 5 32 or higher is required for operation The following settings must be calibrated or programmed to ensure proper control and operation of the Sidekick Pro pump Pump type Meter cal Valve cal may also be referred to as Motor cal Pressure transducer cal Section setup Flow to Encoder Ratio FER error cal SECTION SETUP NOTE These settings must be programmed for eac...

Page 64: ...he desired increments by which the target rate will increase or decrease when using the rate bump widget on the guidance screen Each control channel must be programmed with the desired rate bump value If no value or a value of zero is entered the rate bump buttons will have no affect on the selected product application rate on the guidance screen Enable Agitator Optional An optional tank agitator ...

Page 65: ...f the meter cal to 110 and pulses 10 oz for US units or 372 and pulses 10 dL for SI units The meter cal value for the Sidekick injection pump may be found on the label affixed to the pump motor or the flow sensor connector Enter this value as the initial meter cal FIGURE 1 Sidekick Pro Pump Label with Meter Cal NOTE The meter cal may be adjusted to refine calibration of the chemical injection pump...

Page 66: ...will display the pressure at the outlet port of the injection pump NOTE The user may need to prime and calibrate the pump before setting the initial pressure cal 1 value PUMP AND PRESSURE TRANSDUCER CALIBRATION 1 Using a 9 16 Allen wrench or a 9 16 bolt head loosen the outlet valve cartridge on the opposite side the pump head from the transducer to release pressure at the injection pump outlet por...

Page 67: ...with section assignments settings ALARM SETTINGS TAB To access the Alarm Settings tab 1 Touch the Edit icon in the Machine Panel to view the Machine Devices 2 Locate and select the Product Control button 3 Touch the Alarm Settings tab 4 Touch the product indicators along the left of the prompt to select the control channel to which the pump is assigned Depending upon the injection system connected...

Page 68: ...allow ROS to automatically shut off product application if the vehicle speed is slower than 0 7 mph 1 1 km h If the zero speed shutoff feature is engaged during a job the device will also display a zero speed alert to the operator NOTE The zero speed shutoff feature only affects products set to automatic control Products controlled manually will continue to be applied even if the zero speed shutof...

Page 69: ...e flow errors are isolated to provide minimal troubleshooting and to reduce machine down time For additional assistance with troubleshooting the injection system refer to the Sidekick Pro Calibration and Operation Manual Refer to the ROS Basic Operation Manual for information on enabling or disabling audible alarms for the above error conditions Injection Pressure The pressure monitored at the pum...

Page 70: ...ump not to operate properly 5 Touch the Prime Pump button to initiate pump priming 6 Allow the pump to prime The priming procedure will run until the controller detects the pump has primed If the pump is unable to prime the console will end the priming procedure after two minutes and display a prime time out message NOTE If the console displays an error message during the priming process verify th...

Page 71: ...RE 4 Vacuum Switch NOTE The vacuum switch on the pump will engage and a flow alarm will be displayed if product cannot be drawn into the pump e g vacuum pressure at or above 11 5 inches of mercury 29 cm of mercury Check screens hose diameter and any hand valves between the chemical tank and pump inlet Also verify that the product is flowing freely Cold temperatures and low viscosity products may c...

Page 72: ...he plunger should stop within the window markings on the calibrator cover if the pump calibration is successful If the black ring stops slightly outside of the calibration window the meter cal value may be adjusted to compensate If the plunger stops below the calibration window increase the meter cal If the plunger stops above the calibration window decrease the meter cal FIGURE 5 Install Cover NO...

Page 73: ...Done when Finished A Display will automatically cycle power window will open 5 Remove power to all rate controllers by disconnecting the product node harness 6 Reconnect the product node harness for the main tank NOTE The rate controller of the main tank will get the address 1 when the re address process is complete The address 1 corresponds to the M Tank rate controller name 7 Reconnect the produ...

Page 74: ...d Operation Manual 2 Press the Control icon on the navigation bar to display the Product Controller Setup screen 3 Configure the display to match the settings and equipment on the Product Controller Setup screen NOTE This information is required to operate the sprayer control ...

Page 75: ...window indicates one of two control types Liquid The main tank Injection A direct injection tank Rate 1 and Rate 2 For all valve types use the Rate 1 window and the Rate 2 window to set two different application rates for the controller On the run screens use the Controller N Rate to toggle between the two rates Press the Rate 1 or Rate 2 fields to access the keypad Enter the desired value Note Wh...

Page 76: ... same Valve Cal 2 value as the PWM valve type Press the Valve Cal 2 window to access the keypad Enter a valve of 5054 for 5 200 oz min injection pumps Pump Size Use the Pump Size window to select the correct pump size for each tank in a direct injection system The flow output range of the pump determines the selection Note The Pump Size window displays only when a direct injection tank is selected...

Page 77: ...cation rate and the actual application rate A pop up message displays to alert the operator when the actual application rate exceeds or falls below the target rate exceeds or falls below the target application rate by the selected percentage The display uses the percentage in the OFF Target Alarm window for both over application and under application Press the OFF Target Alarm window to access the...

Page 78: ...tinue and complete the calibration 7 Repeat this process for any other pressure transducer that requires calibration INJECTION PUMP CALIBRATION The AFS Pro 700 display provides a remote closed system calibration procedure for the injection pump in a direct injection system NOTE Verify your settings on the Product Controller Setup screen before continuing Flow Alarm Use the Flow Alarm window to ena...

Page 79: ...the priming process from completing successfully a Prime Fail pop up message will display Acknowledge the pop up message resolve the error condition and restart the priming process When the rate controller detects that the injection pump is primes a Prime Complete pop up message displays CALIBRATE THE INJECTION PUMP 1 Ensure that the injection pump is primed as described above 2 Remove the cover f...

Page 80: ...g on the calibrator plunder is below the horizontal markings on the pump calibrator cover increase the flow meter calibration value by 1 and press Update Cal to save the new value Repeat the calibration procedure with the new value b If the black ring on the calibrator plunger is above the horizontal markings on the pump calibrator cover decrease the flow meter calibration value by 1 and press Upd...

Page 81: ...at the motor control node the logic power indicator will be on High Current Power If high current power is present at the motor control node the high current power indicator will be on CAN Status The CAN status indicator will flash once per second if the motor control node is communicating on the CANbus If the motor control node cannot communicate via the CANbus the CAN status indicator will flash...

Page 82: ...perform the pump priming procedure Flow Error Alarm Flow obstruction in discharge cartridges Perform a pump calibration test If the pump does not calibrate properly remove the discharge cartridges and perform pump maintenance to clear obstructions Low Pressure Alarm Injection pressure is lower than carrier pressure Perform a pump calibration test If the pump does not calibrate properly clean the i...

Page 83: ...ncoder issue Check motor connections If these connections appear secure return pump to a local Raven dealer for service HC Power Alarm Injection node not connected to high current power Verify high current breaker is not tripped Verify battery connections Zero Speed Alarm Faulty cabling connection or speed sensor Verify speed sensor and signal Refer to the field computer operation manual for infor...

Page 84: ...CHAPTER 7 82 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual ...

Page 85: ...06 0159 637 47839104 Cable Sidekick Pro Gen II with Agitation Pump Flush 115 0173 191 47839110 Cable Chassis Injection Case 115 0172 233 47839111 Cable 5 Extension AIM Pro Pressure Transducer Case Injection 115 0172 319 47926573 Cable 6 Extension Pressure Adapter 3 Pin Deutsch 115 0172 334 47933421 Pump Seal Kit 117 0159 987 84386843 Valve Check 1 2 with Bleed Hole 333 0011 100 47592188 Pressure T...

Page 86: ...172 363 47839147 Angle Injection Stiffener Rod Case 3 4XXX 107 0172 378 47876081 Weldment Injection Tank Cage Case 3 4XXX 115 0159 759 47839149 Weldment Injection Pump Shield Case 2 3 4XXX 116 0159 762 47839150 Weldment Injection Lower Support Right Case 3 4XXX 116 0159 763 47839152 Weldment Injection Lower Support Left Case 3 4XXX 116 0159 764 47839155 Weldment Injection Pump Station Case 2 3 4XX...

Page 87: ... Rinse 039 0159 072 47839165 Reflector Pressure Sensitive Red 041 0159 780 311863A1 Reflector Pressure Sensitive Orange 041 0159 781 311865A1 Item Description Raven Part Number CNH Part Number Plumb to Chemical Tank Plumb to Point of Injection Check Valve Pump Calibrator Only Pump Flow Monitor Sensor P N 063 0173 492 Replacement Pump Assembly P N 063 Recirculation Check Valve P N 333 0011 100 Pump...

Page 88: ...CHAPTER 8 86 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual ...

Page 89: ...CHAPTER 9 System Diagrams Electrical 87 CHAPTER9SYSTEM DIAGRAMS ELECTRICAL Drawings start on next page ...

Page 90: ...CHAPTER 9 88 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual FIGURE 1 Dual Pump System Diagram ...

Page 91: ...System Diagrams Electrical 89 SYSTEM DIAGRAMS FIGURE 2 Single Pump System Diagram ...

Page 92: ...CHAPTER 9 90 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual INJECTION PUMP FIGURE 3 Injection Pump ...

Page 93: ...System Diagrams Electrical 91 SYSTEM DIAGRAMS PLUMBING FIGURE 4 Dual Pump Injection Plumbing ...

Page 94: ...CHAPTER 9 92 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual FIGURE 5 Single Pump Injection Plumbing ...

Page 95: ...ank to the Machine 22XX 25 Attaching Upper Support Arm to Machine 23 F Fill Station 21 I Installation 18 M Mixer 28 Mixer Installation for 3 4XXX 120 Boom or 22XX 28 O Overview 7 Injection System Components 7 P Pump Station 18 Pump Station on 3 4XXX 18 S System Cleanout 18 System Diagrams 87 T Tank and Plumbing Preparation 11 Tank Support Bracket Installation 23 ...

Page 96: ...Index 94 CAN Sidekick Pro Injection for Case IH 3 4XXX Installation and Operation Manual ...

Page 97: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 98: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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