Raven AutoBoom Willmar Eagle 8500 Installation Manual Download

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Index

Manual No. 016-0230-014

Hydraulic

Fittings 4
Safety 2

Important Safety Information

Electrical Safety 2
Hydraulic Safety 2

Introduction

Hydraulic Fittings 4
Preparing for Installation 4

Point of Reference 4
Recommendations 4
Tools Needed 4

Kit Contents

PowerGlide 7
PowerGlide Plus 25
UltraGlide 47

Point of Reference

PowerGlide

Install

Gauge Wheels 19

Gauge Wheel Mounting Locations

Mounting the Gauge Wheels

Moving the Wet Boom

Hydraulic System 11

Adjusting Boom Tilt Stops

Hydraulic Schematic

Installing Fittings on the AutoBoom Valve

Installing Left and Right Cylinder Hoses

Installing Load Sense Hoses

Installing Pressure and Tank Hoses

Installing the Load Sense Fitting

Mounting the AutoBoom Valve

Wiring 20

Connecting the Controller

Connecting the Harness Cable to the Controller

Cable

Connecting the Harness to the Boom Function

Controls

Connecting the Power Leads

Wiring Connections

Wiring Schematic

Kit Contents 7

PowerGlide Plus

Install

Gauge Wheels 39

Gauge Wheel Mounting Locations

Mounting the Gauge Wheels

Moving the Wet Boom

Hydraulic System 29

Adjusting the Boom Tilt Stops

Hydraulic Schematic

Installing Fittings on the AutoBoom Valve

Installing Left and Right Cylinder Hoses

Installing Pressure and Tank Hoses

Installing the Load Sense Hoses

Mounting the AutoBoom Valve

Removing the Orifice Fittings

Wiring 40

Connecting the Controller

Connecting the Field Computer

Connecting the Harness Cable to the Controller

Cable

Connecting the Harness Cable to the Controller Ca-

ble - Gen I Cable Only

Connecting the Harness Cable to the Implement

Extension Tee - Gen II Cable Only

Connecting the Harness to the Boom Function

Controls

Connecting the Power Leads

Mounting the AutoBoom Node

Wiring Connections

Wiring Schematics

Gen I Cabling

Gen II Cabling

Kit Contents 25

Recommendations

Replacement Parts

Sensors 71
Valves 69

PowerGlide 69
PowerGlide Plus and UltraGlide 70

Wheels 70

Tools Needed

UltraGlide

Install

Gauge Wheels 62

Gauge Wheel Mounting Locations

Mounting the Gauge Wheels

Moving the Wet Boom

Hydraulic System 52

Adjusting Boom Tilt Stops

Hydraulic Schematic

Installing Fittings on the AutoBoom Valve

Installing Left and Right Cylinder Hoses

Installing Load Sense Hoses

Installing Pressure and Tank Hoses

Mounting the AutoBoom Valve

Sensors 60

Boom Sensor Mounting Locations

Connecting the Sensor Cables

Mounting the Boom Sensors

Mounting the Center Rack Sensor

Wiring 63

Connecting the Controller

Connecting the Field Computer

Connecting the Harness Cable to the Controller Ca-

ble - Gen I Cable Only

Connecting the Harness Cable to the Implement

Extension Tee - Gen II Cable Only

Connecting the Harness Cable to the Sensors

Summary of Contents for AutoBoom Willmar Eagle 8500

Page 1: ...AutoBoom Installation Manual Willmar Eagle 8500 ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...se Hoses 17 Hydraulic Schematic 18 Install the Gauge Wheels 19 Move the Wet Boom 19 Gauge Wheel Mounting Locations 19 Install the PowerGlide Wiring 20 Connect the Harness to the Boom Function Controls 20 Connect the Harness Cable to the Controller Cable 21 Connect the Controller 22 Connect the Power Leads 22 PowerGlide Wiring Schematic 23 Chapter 4 PowerGlide Plus 25 PowerGlide Plus Kit Contents 2...

Page 4: ...om Valve 53 Mount the AutoBoom Valve 54 Install the Left and Right Cylinder Hoses 56 Adjust the Boom Tilt Stops 57 Install the Load Sense Hoses 58 Hydraulic Schematic 59 Install the UltraGlide Sensors 60 Boom Sensor Mounting Locations 60 Mount the Center Rack Sensor 61 Connect the Sensor Cables 61 Install the Gauge Wheels Optional 62 Move the Wet Boom 62 Gauge Wheel Mounting Locations 62 Install t...

Page 5: ...Table of Contents Manual No 016 0230 014 iii Chapter 6 Replacement Parts 69 Valves 69 PowerGlide Replacement Parts 69 PowerGlide Plus and UltraGlide 70 Wheels 70 Sensors 71 ...

Page 6: ...Table of Contents iv Willmar Eagle 8500 AutoBoom Installation Manual ...

Page 7: ...lowing safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator s seat and machine Do not drive the machine with AutoBoom enabled on any public road Determi...

Page 8: ...med on the hydraulic system must be done in accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from introduced into the machine s hydraulic system Objects or materials that are able to bypass the mac...

Page 9: ...uipment This manual applies to the following machines For future reference write the serial number of your machine in the space below MAKE Willmar MODEL Eagle 8500 YEAR SERIAL NUMBER FIGURE 1 Willmar Eagle 8500 Note This manual contains the installation instructions for the PowerGlide PowerGlide Plus and UltraGlide systems Be sure to identify which system you have and follow only the instructions ...

Page 10: ...e functions three times to ensure the machine s hydraulic valve is using fresh oil and debris is flushed from the hydraulic hoses valves and filters Upon installation of the AutoBoom system operate the boom and center rack raise lower functions through the machine s manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system has be...

Page 11: ...2 Manual No 016 0230 014 5 Introduction JIC fitting M ORFS fitting SAE O ring fitting ...

Page 12: ...Chapter 2 6 Willmar Eagle 8500 AutoBoom Installation Manual ...

Page 13: ...dealer Note In addition to the following kit components an axle kit is required for the operation of the PowerGlide AutoBoom system For available kits and ordering information contact your local Raven dealer TABLE 1 PowerGlide Installation Kit P N 117 0230 014 Picture Item Description Part Number Qty Not Pictured Manual Willmar Eagle 8500 AutoBoom Installation 016 0230 014 1 Valve PowerGlide AutoB...

Page 14: ...ing 3 4 Hex Plug 333 0012 211 1 U Bolt 2 1 16 W x 3 L x 3 8 Thread 107 0171 609 2 U Bolt 1 3 8 W x 2 1 2 L x 5 16 Thread 321 0000 330 8 Bolt 5 16 24 x 7 8 Hex 311 0052 104 4 Bolt 3 8 16 x 3 Zinc Hex 311 0054 113 2 Bolt 1 2 13 x 1 1 2 SS Hex 311 0058 186 4 Nut 1 2 13 Zinc Hex 312 1001 043 4 TABLE 1 PowerGlide Installation Kit P N 117 0230 014 Picture Item Description Part Number Qty ...

Page 15: ...333 0012 044 3 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 4 Fitting 9 16 SAE O Ring M to 9 16 JIC F Swivel Straight Adapter 333 0012 086 1 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 2 Fitting 7 16 JIC F to 9 16 JIC M Straight Adapter 333 0012 100 1 Fitting 1 1 16 JIC M M F Swivel Run Tee Adapter 333 0012 109 1 Hydraulic Hose 9 16 JIC F to 9 16 JI...

Page 16: ...o 7 16 JIC F 168 214 1000 442 1 TABLE 3 PowerGlide Wiring Kit P N 117 0137 022 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom PowerGlide Calibration Operator s 016 0130 061 1 Controller AutoBoom PowerGlide 063 0130 011 1 Cable AutoBoom Controller 115 0230 002 1 Cable AutoBoom Valve Harness 115 0230 003 1 TABLE 2 Hydraulic Kit P N 117 0134 014 Picture Item Description Part Nu...

Page 17: ...or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic filtration system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly cause damage to the AutoBoom valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images cont...

Page 18: ...dge from Port 9 on the AutoBoom valve FIGURE 2 Load Sense Plug Hydraulic Cartridge Installed 2 Install load sense plug hydraulic cartridge P N 334 0002 137 in Port 9 of the AutoBoom valve FIGURE 3 Load Sense Fitting Installed 3 Install the 7 16 JIC M to 9 16 SAE O ring M straight adapter fitting P N 333 0012 044 in the load sense plug hydraulic cartridge Port 9 ...

Page 19: ...ate 1 Secure the AutoBoom valve P N 063 0131 127 to the valve mounting plate P N 107 0171 619 using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 lock washers P N 313 1000 019 FIGURE 5 AutoBoom Valve Mounted on the Machine 2 Secure the mounting plate to the machine s center rack to the left of the rinse tanks using two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and four 3 8...

Page 20: ...he 90 end of the installed tee fitting 6 Connect the other end of the installed hydraulic hose to Port P on the AutoBoom valve WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTION When i...

Page 21: ...e fitting 12 Connect the other end of the installed hydraulic hose to Port T on the AutoBoom valve Install the Left and Right Cylinder Hoses FIGURE 8 Machine s Cylinder Raise Hose 1 Disconnect the machine s raise hose from the base end of the left tilt cylinder 2 Remove the orifice fitting from the open cylinder port 3 Reinstall the machine s raise hose on the base end of the left tilt cylinder 4 ...

Page 22: ...aulic valve 11 Connect the other end of the installed hydraulic hose to Port LV of the AutoBoom valve 12 Disconnect the machine s right raise hose from the machine s hydraulic valve 13 Connect the machine s right raise hose to Port RC of the AutoBoom valve 14 Install the orifice fitting removed from the right tilt cylinder in step 5 into the right raise port of the machine s hydraulic valve 15 Ins...

Page 23: ...e Hoses Installed 2 Locate the load sense hose on the machine s hydraulic pump on the opposite side from the pressure hose connection 3 Disconnect the machine s load sense hose 4 Install the shuttle check valve assembly in the open load sense port of the pump 5 Install the machine s load sense hose on the opposite end of the shuttle check valve assembly 6 Install one end of the supplied hydraulic ...

Page 24: ...Chapter 3 18 Willmar Eagle 8500 AutoBoom Installation Manual Hydraulic Schematic ...

Page 25: ...einstall the bolt on the wet boom clamps 4 Rotate the spray nozzles toward the rear of the machine to prevent spraying the wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration Determine the appropriate location for mounting the wheels on the boom ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms Moun...

Page 26: ...e wheel assembly in the wheel mounting bracket by installing two 1 2 13 x 1 1 2 SS hex bolts P N 311 0058 186 and two 1 2 zinc hex nuts P N 312 1001 043 7 Repeat the steps above to install the right wheel Install the PowerGlide Wiring Wiring Connections For wiring connections made outside the cab apply dielectric silicone grease P N 222 0000 006 generously on both the male and female ends of the c...

Page 27: ...he coil receives the signal from the switches in the cab by pressing the switch and using a test light or multi meter to detect 12 volts 10 Locate the Left Solenoid Sense Down connector on the AutoBoom harness cable P N 115 0230 003 11 Use a 16 18 gauge scotch lock parallel splice connector P N 405 2001 079 to connect the left tilt down coil wire to the Left Solenoid Sense Down connector 12 Repeat...

Page 28: ...30 011 Note Mount the AutoBoom controller in the machine s cab so that the machine s operator has easy access to it Connect the Power Leads 1 Locate the power cable that has the red and white power leads at one end 2 Disconnect the machine s connectors from the battery terminals 3 Install the red power lead on the positive battery terminal and reinstall the machine s battery connector 4 Install th...

Page 29: ...3 Manual No 016 0230 014 23 PowerGlide PowerGlide Wiring Schematic ...

Page 30: ...Chapter 3 24 Willmar Eagle 8500 AutoBoom Installation Manual ...

Page 31: ...nts on this list If you have questions about the kit contact your Raven dealer TABLE 1 PowerGlide Plus Installation Kit P N 117 0231 014 Picture Item Description Part Number Qty Not Pictured Manual Willmar Eagle 8500 AutoBoom Installation 016 0230 014 1 Valve PowerGlide Plus AutoBoom 063 0131 125 1 Valve Hydraulic Shuttle 334 0003 016 1 Plate Hydraulic Block Mounting 107 0171 802 1 Splice Scotch L...

Page 32: ...Qty Fitting 3 4 JIC M M F Tee Adapter 333 0012 039 1 Fitting 7 16 JIC M to 9 16 SAE O Ring Straight Adapter 333 0012 044 3 Fitting 9 16 JIC M to 9 16 SAE O Ring M Straight Adapter 333 0012 045 4 Fitting 9 16 SAE O Ring M to 9 16 JIC F Swivel Straight Adapter 333 0012 086 1 Fitting 3 4 SAE O Ring M to 3 4 JIC M Straight Adapter 333 0012 093 2 Fitting 7 16 JIC F to 9 16 JIC M Straight Adapter 333 00...

Page 33: ... F 90 168 214 1000 422 1 Hydraulic Hose 7 16 JIC F to 7 16 JIC F 168 214 1000 442 1 TABLE 3 PowerGlide Plus Wheel Kit P N 117 0133 014 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Weldment Receiver 116 0159 532 2 Bracket Hub Retainer 107 0171 617 2 Wheel 322 0131 008 2 TABLE 2 Hydraulic K...

Page 34: ...ut 3 8 16 Zinc Flanged Lock 312 1001 164 2 Washer 5 16 Zinc Plated Lock 313 1000 019 16 TABLE 4 Gen I PowerGlide Plus Wiring Kit P N 117 0137 023 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable Harness 115 0230 045 1 Cable Power CAN 115 0230 007 1 TABLE 3 PowerGlide Plus Wheel Kit P N 117 ...

Page 35: ...bration Operation 016 0130 062 1 Node PowerGlide Plus AutoBoom 063 0130 010 1 Cable PowerGlide Plus UltraGlide with CAN Power Tee AutoBoom 115 0230 085 1 WARNING The machine must remain stationary and switched off with the booms unfolded and supported during installation or maintenance CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure preca...

Page 36: ...ict the down speed of the booms when the system is enabled FIGURE 1 Port 3A and 3B Location 1 Locate Ports 3A and 3B on the AutoBoom valve P N 063 0131 125 FIGURE 2 Coil Removed from the AutoBoom Valve 2 Remove the coils from the solenoids near Ports 3A and 3B to gain easy access to those ports NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in thi...

Page 37: ...URE 4 Orifice Fitting Removed from the AutoBoom Valve 4 Remove the orifice fittings from Ports 3A and 3B Important Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity taking care not to let the fitting fall into the valve FIGURE 5 Port Plug Reinstalled on the AutoBoom Valve Orifice Fitting Removed Keep for Future Use ...

Page 38: ...nection process later in the procedure Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve Mount the AutoBoom Valve FIGURE 7 AutoBoom Valve Mounted on the Valve Mounting Plate 1 Secure the AutoBoom valve P N 063 0131 125 to the valve mounting plate P N 107 0171 802 using four 5 16 18 x 7 8 hex bolts P N 311 0052 104 and four 5 16 lock washers P N 313...

Page 39: ... be taken with a system that has been pressurized When disconnecting or purging hydraulic hoses be aware that the hydraulic fluid within the machine s system may be extremely hot and under high pressure CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the mach...

Page 40: ...1000 422 to the 90 end of the installed tee fitting 6 Connect the other end of the installed hydraulic hose to Port P on the AutoBoom valve FIGURE 10 Tank Hoses Installed on the Machine 7 Locate the tank hose on the machine s hydraulic valve 8 Disconnect the machine s tank hose from the hydraulic valve 9 Install the 1 1 16 JIC M M F swivel run tee adapter fitting P N 333 0012 109 to the open tank ...

Page 41: ...ylinder 7 Disconnect the machine s left raise hose from the machine s hydraulic valve 8 Connect the machine s left raise hose to Port LC of the AutoBoom valve FIGURE 12 Orifice Fitting Installed on Machine s Hydraulic Valve 9 Install the orifice fitting removed from the left tilt cylinder in step 2 into the left raise port of the machine s hydraulic valve 10 Install one end of the supplied hydraul...

Page 42: ...led hydraulic hose to Port RV of the AutoBoom valve Adjust the Boom Tilt Stops FIGURE 13 1 Rotate the boom tilt stop repeatedly so that it moves outward toward the boom tip Note Adjusting the boom tilt stops allows the machine s booms to extend lower than the horizontal position Install the Load Sense Hoses FIGURE 14 Fittings Installed on the Shuttle Check Valve 1 Install the hydraulic fittings on...

Page 43: ... machine s load sense hose 4 Install the shuttle check valve assembly in the open load sense port of the pump 5 Install the machine s load sense hose on the opposite end of the shuttle check valve assembly 6 Install one end of the supplied hydraulic hose P N 214 1000 442 on the open port of the shuttle check valve assembly 7 Connect the other end of the installed hydraulic hose to Port LSP of the ...

Page 44: ...Chapter 4 38 Willmar Eagle 8500 AutoBoom Installation Manual Hydraulic Schematic ...

Page 45: ...3 Reinstall the bolt on the wet boom clamps 4 Rotate the spray nozzles toward the rear of the machine to prevent spraying the wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration Determine the appropriate location for mounting the wheels on the boom ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms M...

Page 46: ...o the left wheel mounting bracket positioning it so that the bottom of the wheel touches the ground or nearly so and the wheel faces away from the machine 7 Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1 2 13 x 1 1 2 SS hex bolts P N 311 0058 186 and two 1 2 zinc hex nuts P N 312 1001 043 8 Repeat the steps above to install the right wheel Install the PowerGlide ...

Page 47: ...ons Connect the Harness to the Boom Function Controls 1 Locate the Left Press and Right Press connectors on the AutoBoom harness cable P N 115 0230 045 2 Route the connectors to the AutoBoom valve P N 063 0131 125 3 Connect the Left Press connector to Port G1 on the AutoBoom valve 4 Connect the Right Press connector to Port G4 on the AutoBoom valve 5 Locate the Left Solenoid and Right Solenoid con...

Page 48: ...e 19 Use a 16 18 gauge scotch lock parallel splice connector P N 405 2001 079 to connect the left tilt down coil wire to the Left Solenoid Sense Down connector 20 Repeat the steps above to connect the right tilt up and down coils to the Right Solenoid Sense Up and Down connectors on the AutoBoom harness cable Connect the Harness Cable to the Implement Extension Tee Gen II Cable Only 1 Route the ha...

Page 49: ...d in the machine s cab so that the machine s operator has easy access to it Connect the Field Computer If Applicable Refer to the Installation Operation Manual and the appropriate wiring schematic beginning on page 44 for installation and wiring instructions for your specific field computer Connect the Power Leads 1 Locate the power cable that has the red and white power leads at one end 2 Disconn...

Page 50: ...Chapter 4 44 Willmar Eagle 8500 AutoBoom Installation Manual PowerGlide Plus Wiring Schematic Gen I Cabling ...

Page 51: ...4 Manual No 016 0230 014 45 PowerGlide Plus Gen II Cabling ...

Page 52: ...Chapter 4 46 Willmar Eagle 8500 AutoBoom Installation Manual ...

Page 53: ...the components on this list If you have questions about the kit contact your Raven dealer TABLE 1 UltraGlide Installation Kit P N 117 0232 014 Picture Item Description Part Number Qty Not Pictured Manual Willmar Eagle 8500 AutoBoom Installation 016 0230 014 1 Valve UltraGlide AutoBoom 063 0131 125 1 Valve Hydraulic Shuttle 334 0003 016 1 Plate Hydraulic Block Mounting 107 0171 802 1 Sensor Right U...

Page 54: ... 18 x 7 8 Hex 311 0052 104 4 Bolt 3 8 16 UNC x 1 1 4 Zinc Plated Hex 311 0054 106 3 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 19 Washer 5 16 zinc Plated Lock 313 1000 019 4 TABLE 2 Hydraulic Kit P N 117 0134 014 Picture Item Description Part Number Qty Fitting 3 4 JIC M M F Tee Adapter 333 0012 039 1 Fitting 7 16 JIC M to 9 16 SAE O Ring Straight Adapter 333 0012 044 3 TABLE 1 UltraGlide Installat...

Page 55: ...12 093 2 Fitting 7 16 JIC F to 9 16 JIC M Straight Adapter 333 0012 100 1 Fitting 1 1 16 JIC M M F Swivel Run Tee Adapter 333 0012 109 1 Hydraulic Hose 9 16 JIC F to 9 16 JIC F 42 214 1000 243 2 Hydraulic Hose 3 4 JIC F to 1 1 16 JIC F 48 214 1000 320 1 Hydraulic Hose 3 4 JIC F to 3 4 JIC F 90 168 214 1000 422 1 Hydraulic Hose 7 16 JIC F to 7 16 JIC F 168 214 1000 442 1 TABLE 2 Hydraulic Kit P N 1...

Page 56: ... AutoBoom Sensor 063 0131 592 2 Bolt 5 16 18 x 1 1 4 Hex 311 0052 106 2 Nut 5 16 18 Nylon Insert Lock 312 4000 059 2 Washer 5 16 Zinc Flat 313 2300 012 4 TABLE 4 Optional Wheel Kit P N 117 0133 014 Picture Item Description Part Number Qty Axle Assembly Right Cushioned AutoBoom 063 0131 585 1 Axle Assembly Left Cushioned AutoBoom 063 0131 590 1 Bracket Right Weldment Receiver 116 0159 532 2 Bracket...

Page 57: ... 1001 043 4 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 2 Washer 5 16 Zinc Plated Lock 313 1000 019 16 TABLE 5 Gen I UltraGlide Wiring Kit P N 117 0137 024 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 Cable Sensor 115 0171 527 2 TABLE 4 Optional Wheel Kit P N 117 0133 014 Picture Item Description Pa...

Page 58: ...1 Cable Power CAN Controller 115 0230 007 1 TABLE 6 Gen II UltraGlide Wiring Kit P N 117 5130 003 Picture Item Description Part Number Qty Not Pictured Manual AutoBoom Calibration Operation 016 0130 062 1 Node UltraGlide AutoBoom 063 0130 013 1 Cable Sensor 115 0171 527 2 Cable PowerGlide Plus UltraGlide with CAN Power Tee AutoBoom 115 0230 085 1 WARNING The machine must remain stationary and swit...

Page 59: ...ken to prevent any foreign material from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system will reduce performance and possibly cause damage to the AutoBoom hydraulic valve NOTICE The appearance of the AutoBoom hydraulic valve may vary slightly from the images contained in this manual However the fittings hos...

Page 60: ...2 AutoBoom Valve Mounted on the Machine 2 Secure the mounting plate to the machine s center rack to the left of the rinse tanks using two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 Install the Pressure and Tank Hoses WARNING Hydraulics are under pressure Care should always be taken with a system that has been pressurized When discon...

Page 61: ...f the installed tee fitting 5 Install the 90 end of the supplied hydraulic hose P N 214 1000 422 to the 90 end of the installed tee fitting 6 Connect the other end of the installed hydraulic hose to Port P on the AutoBoom valve CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being...

Page 62: ...nstalled tee fitting 12 Connect the other end of the installed hydraulic hose to Port T on the AutoBoom valve Install the Left and Right Cylinder Hoses FIGURE 5 Machine s Cylinder Raise Hose 1 Disconnect the machine s raise hose from the base end of the left tilt cylinder 2 Remove the orifice fitting from the open cylinder port 3 Reinstall the machine s raise hose on the base end of the left tilt ...

Page 63: ...e 11 Connect the other end of the installed hydraulic hose to Port LV of the AutoBoom valve 12 Disconnect the machine s right raise hose from the machine s hydraulic valve 13 Connect the machine s right raise hose to Port RC of the AutoBoom valve 14 Install the orifice fitting removed from the right tilt cylinder in step 5 into the right raise port of the machine s hydraulic valve 15 Install one e...

Page 64: ...Load Sense Hoses Installed 2 Locate the load sense hose on the machine s hydraulic pump on the opposite side from the pressure hose connection 3 Disconnect the machine s load sense hose 4 Install the shuttle check valve assembly in the open load sense port of the pump 5 Install the machine s load sense hose on the opposite end of the shuttle check valve assembly 6 Install one end of the supplied h...

Page 65: ...5 Manual No 016 0230 014 59 UltraGlide Hydraulic Schematic ...

Page 66: ...occur causing the boom to drop and the sensor or boom to be damaged To ensure optimal operation of the UltraGlide system and to protect the sprayer boom the sensors should be mounted on the front side of the boom 8 10 above the lowest hanging part of the boom FIGURE 10 Illustration of Sensor s Blind Range Mount the Boom Sensors FIGURE 11 Mounted Boom Sensor WARNING The machine must remain stationa...

Page 67: ... the nuts to ensure the sensor is mounted securely 6 Repeat the steps above to mount the remaining boom sensor s Mount the Center Rack Sensor FIGURE 12 Center Sensor Mounting Location 1 Mount the center sensor P N 063 0130 018 to the machine s center rack using two 2 1 16 W x 3 L x 3 8 thread U bolts P N 107 0171 609 and four 3 8 16 zinc flanged lock nuts P N 312 101 164 2 Tighten the nuts to ensu...

Page 68: ...boom bracket 3 Reinstall the bolt on the wet boom clamps 4 Rotate the spray nozzles toward the rear of the machine to prevent spraying the wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration Determine the appropriate location for mounting the wheels on the boom ensuring the wheels will not interfere with or be damaged while folding or unfoldin...

Page 69: ...heel mounting bracket positioning it so that the bottom of the wheel touches the ground or nearly so and the wheel faces away from the machine 7 Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1 2 13 x 1 1 2 SS hex bolts P N 311 0058 186 and two 1 2 zinc hex nuts P N 312 1001 043 8 Repeat the steps above to install the right wheel Install the UltraGlide Wiring Wirin...

Page 70: ...ons Connect the Harness to the Boom Function Controls 1 Locate the Left Press and Right Press connectors on the AutoBoom harness cable P N 115 0230 045 or 115 0230 085 2 Route the connectors to the AutoBoom valve P N 063 0131 125 3 Connect the Left Press connector to Port G1 on the AutoBoom valve 4 Connect the Right Press connector to Port G4 on the AutoBoom valve 5 Locate the Left Solenoid and Ri...

Page 71: ...ector P N 405 2001 079 to connect the left tilt down coil wire to the Left Solenoid Sense Down connector 20 Repeat the steps above to connect the right tilt up and down coils to the Right Solenoid Sense Up and Down connectors on the AutoBoom harness cable Connect the Harness Cable to the Sensors 1 Locate the Center Sensor connector on the AutoBoom harness cable 2 Connect the Center Sensor connecto...

Page 72: ...oller If Applicable Gen I Cable Only 1 Route the controller cable P N 115 0230 007 into the right side of the machine s cab 2 Locate the two controller connectors and connect them to the AutoBoom controller P N 063 0130 021 Note The AutoBoom controller should be mounted in the machine s cab so that the machine s operator has easy access to it Connect the Field Computer If Applicable Refer to the I...

Page 73: ...Manual No 016 0230 014 67 UltraGlide UltraGlide Wiring Schematic Gen I Cabling ...

Page 74: ...Chapter 5 68 Willmar Eagle 8500 AutoBoom Installation Manual Gen II Cabling ...

Page 75: ... Chapter6Replacement Parts This section contains replacement part diagrams for PowerGlide PowerGlide Plus and UltraGlide systems Please refer to these diagrams when calling to request replacement parts Valves PowerGlide Replacement Parts ...

Page 76: ...Chapter 6 70 Willmar Eagle 8500 AutoBoom Installation Manual PowerGlide Plus and UltraGlide Wheels ...

Page 77: ...6 Manual No 016 0230 014 71 Replacement Parts Sensors ...

Page 78: ...Chapter 6 72 Willmar Eagle 8500 AutoBoom Installation Manual ...

Page 79: ... Installing the Load Sense Hoses 36 Mounting the AutoBoom Valve 32 Removing the Orifice Fittings 30 Wiring 40 Connecting the Controller 43 Connecting the Field Computer 43 Connecting the Harness Cable to the Controller Cable 42 Connecting the Harness Cable to the Controller Ca ble Gen I Cable Only 42 Connecting the Harness Cable to the Implement Extension Tee Gen II Cable Only 42 Connecting the Ha...

Page 80: ...oBoom Installation Manual Connecting the Harness to the Boom Function Controls 64 Connecting the Power Leads 66 Mounting the AutoBoom Node 64 Wiring Connections 63 Wiring Schematics Gen I Cabling 67 Gen II Cabling 68 Kit Contents 47 ...

Page 81: ...e Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven dealer If your dealer agrees with the warranty claim the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at our disc...

Page 82: ...es Inc All rights reserved under copyright laws Raven Industries Applied Technology Division Toll Free U S and Canada 800 243 5435 P O Box 5107 or Outside the U S 1 605 575 0722 Sioux Falls SD 57117 5107 Fax 605 331 0426 www ravenprecision com www ravenhelp com Willmar Eagle 8500 AutoBoom Installation Manual P N 016 0230 014 Rev C 08 11 E18132 ...

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