09/01/2014
01G-01
S-7S RUDDER SYSTEM ASSEMBLY AND INSTALLATION
RUDDER FIT UP
(BEFORE PRIMING OF FUSELAGE AND RUDDER FRAME)
1.
The rudder hinges must be secured in position. Temporarily bolt the
rudder to the fuselage.
2.
Adjust the rudder vertically to create a gap between the top of the vertical
fin and the overhang of the rudder of approximate 3/16”. Also, check that
the rudder horns (rudder cable attachments) are approximate in-line with
the two threaded bushings for the rudder stop bolts (bottom aft of
fuselage) when the rudder is deflected. Refer to
FIGURE 01G-02
.
3.
Slide the hinge retaining collars against the hinges. The collars should be
positioned to allow free hinge movement with minimal play.
4.
Locate and drill a #30 hole on the interior aft side of each retaining collar
through the leading edge spar of the rudder. Rivet collars in position as
per parts manual.
5.
Remove rudder from fuselage.
6.
The rudder frame is now ready for prep and priming. The rudder frame is
ready for covering after priming. There is no further assembly required.
PRE COVERING ASSEMBLY
(AFTER PRIMING OF FUSELAGE FRAME/ BEFORE COVERING)
7.
Rudder cables, the pulleys at station 7 and the cable guides at station 5
should be installed before the fuselage is covered. This will simplify final
assembly. Refer to parts manual and
FIGURE 01G-07
.
8.
Route the rudder cables between the tangs at station 7 and bolt the
pulleys in place.
NOTE: The cables route on top of the pulleys.
Check that
the pulleys turn freely.
9.
Bolt the cable guides to the tangs located on the station 5 bottom cross
tube.
10.
Roll up forward end of rudder cables, bag and tape to a fuselage interior
frame member. This will keep the cables off the fabric when covering and
painting.
Summary of Contents for S-7S COURIER
Page 26: ...RIVETS CROSS REFERENCE LIST...
Page 28: ...1 T E 0703 TI ON 1 9 1 I I 8 T d 3 d d 0 3 OE O N t Z...
Page 44: ...09 01 2014 01E 02 FINAL INSTALLATION For final installation refer to RUDDER PEDAL INSTALLATION...
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