09/01/2014
06-01
S-7S BOOT COWL AND INSTRUMENT PANEL INSTALLATION
BOOT COWL FIT-UP
(AFTER COVERING AND PAINTING OF FUSELAGE)
NOTE: The Boot Cowl must be fit-up and drilled to the fuselage frame before the
surface finish can be applied.
1.
It is recommended, to do this after the fuselage is covered and painted
and the gear is installed. The forward floorboard should
NOT
be installed
at the time of fit-up. To fit-up the Boot Cowl it is also necessary, that the
firewall and the aft engine mount be bolted to the fuselage frame.
2.
Modify Boot Cowl Closeout per
FIGURE 06-01
.
3.
Trim Boot Cowl per
FIGURE 06-02
.
4.
Slide the Boot Cowl from the front onto the fuselage frame. Mark, trim and
drill Boot Cowl as shown in
FIGURE 06-02A, 06-02B,
and
06-02C.
The
Boot Cowl should fit as tight as possible to the front face of the firewall.
5.
Drill the 3 tabs on Station 1-A bottom crossing tube to #11. Transfer drill
#11 through the Boot Cowl. Cleco.
6.
Install the Boot Cowl Closeout as per
FIGURE 06-02B
.
Note the
orientation of the Closeout. Drill #30 to welded frame tabs.
IMPORTANT:
Do NOT drill through Boot Cowl at the Tabs.
Transfer drill through Boot
Cowl Closeout and Boot Cowl. Remove Closeout and glue small Rubber
Edging to aft side. Rivet Closeout to frame tabs.
NOTE: Rivets are
installed from inside out.
IMPORTANT: Do NOT rivet the Closeout to the
Boot Cowl at this time.
7.
If installing a transponder you may want to use the suggested location.
Mark and drill the transponder antenna mounting holes per
FIGURE 06-
02B
. Use the template, which comes with your Transponder Antenna for
proper mounting holes.
NOTE: This may be done after the Boot Cowl is
removed and before painting.
It is suggested to manufacture and bond a
Transponder Ground Plane to the inside of the Boot Cowl with DP-460
Adhesive.
8.
Transfer drill Boot Cowl to top of firewall in 8 places as shown in
FIGURE
06-02A
and cleco.
9.
HINT: Only mark the locations for the receptacle hole.
Mark the hole
location with a length of masking tape extending past the cowl joggle.
Refer to
FIGURE 06-02A
and
parts page. I
nstall the receptacles around
the joggled flange as shown.
Summary of Contents for S-7S COURIER
Page 26: ...RIVETS CROSS REFERENCE LIST...
Page 28: ...1 T E 0703 TI ON 1 9 1 I I 8 T d 3 d d 0 3 OE O N t Z...
Page 44: ...09 01 2014 01E 02 FINAL INSTALLATION For final installation refer to RUDDER PEDAL INSTALLATION...
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