Rancilio EGRO 5511 Technical Manual Download Page 62

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EGRO 5511

Manual

BREW GROUP REPLACEMENT

Complete Brew Group Assembly Replacement
1. Unplug

machine

Remove the Left side panel to gain access to the mother board.

Disconnect the Motors from the motherboard

Connections “J2” & “J3” located in the up right hand side of the motherboard.

Disconnect the John Guest fittings on the upper and lower piston

Loosen the 2 nuts located behind the B.G.A.

Pull the B.G.A. upwards to remove from the door.

Clean any coffee build up on the B.G.A.

Install the new B.G.A.

Reverse Directions stated above.

*CAUTION*

Ensure that both John Guest fittings are fully seated and sealed. Failure to do so may result in water
damaging electrical components!

Page 61

Summary of Contents for EGRO 5511

Page 1: ...EGRO 5511 Technical Manual Technical Manual ...

Page 2: ......

Page 3: ...tware Directory Recommended Parameters Section 4 Electrical High voltage components Low voltage components solenoids Motherboard Electrical schematics Section 5 Hydraulic and Steam Coffee Boiler Steam Boiler Brew Group Assembly Hydraulic schematics Section 6 Adjustment and Maintenance Brew Group Removal TS wand temperature adjustment Grinder adjustment and burr removal Dialing 10 grams Draining th...

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Page 5: ...EGRO 5511 Manual SECTION 1 INTRODUCTION OVERVIEW Page 5 ...

Page 6: ...l ceramic etc Keep the machine away from heat sources oven stove fireplace etc and from extreme cold the temperature should not fall below 41 F KEEP THE MACHINE WARM Do not leave the machine exposed to harmful atmospheric agents or place it in damp rooms such as a bathroom Do not obstruct the suction or dispersion grills and do not cover with cloths or similar Store the packed machine in a dry pla...

Page 7: ... x 2 8 lbs 2 Front Face Plate 3 TS Wand Activation Button 4 Temperature Sensitive TS Steam Wand 5 Cleaning Tablet Access Cover 6 Touch Pad 7 Programming Key 8 Hot Water Spout 9 Grounds Access Door 10 Drip Tray 11 Coffee Spout 2 3 4 1 6 7 8 9 10 5 11 Page 7 ...

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Page 9: ...EGRO 5511 Manual SECTION 2 INSTALLATION Page 9 ...

Page 10: ...13 14 20 21 22 Needle nose pliers with hole TOOLS NEEDED When unpacking your Egro 5511 the following items should be included 2 Bean hoppers w covers 2 Programming keys located in plastic bag around hot water spout 1 Drain hose Cleaning guide Quick start guide Located inside the plastic grounds tray behind the grounds access door 2 Metal bean hopper slide gates 1 Silicone tubing 1 Plastic T fittin...

Page 11: ...ter supply is REQUIRED Connect the incoming water to the softener filter and flush with approximately 3 gallons of fresh water Then connect the other end of the softener filter to the Egro 5511 WATER CONNECTIONS It is recommended that 2 persons perform the steps below Locate the four feet provided P2 FEET INSTALLATION Foot P 2 Slowly tilt the Egro 5511 to the right and screw in two legs to the bot...

Page 12: ...the cleaning cycle pressure will increase which can cause the tubing to become disconnected if it is not properly and securely attached 3 3 Locate the drain hose provided Cut a 4 piece from the hose using a utility knife and attach it to the barbed drain tray fitting under the Egro 5511 P7 4 4 Locate the plastic T fitting provided P8 Attach the silicone tubing to the small connec tor of the T fitt...

Page 13: ...press the TS wand activation button Do not try to manipulate the programming of the Egro 5511 while it is de pressurizing You may only enter programming after the machine has fully de pressurized Note If Error 33 appears on the display screen turn the machine off wait 10 seconds then turn it back on When steam begins to exit the wand press the TS wand activation button again to stop the flow of st...

Page 14: ... it in place 4 4 Turn the bean hoppers on top of the Egro 5511 to adjust the grinder burrs FINER GRIND Turn hoppers clockwise COARSER GRIND Turn hoppers counter clockwise Make sure that the adjustment plate is securely held in place by the notches before removing the screwdriver from the slot Note While one notch is a seemingly small adjustment it can greatly affect the resulting grind Use small t...

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Page 16: ...EGRO 5511 Manual SECTION 3 PROGRAMMING Page 16 ...

Page 17: ...by a PIN code The current mode is indicated when the key is inserted in the mode selector and turned turn in the clockwise direction Mode S ignificance 0 Switched off Standby 1 Normal operation 2 Register Coin operation 3 Programming 4 5 Modes 4 and 5 can only be accessed using the PIN Code PIN Code 1849 Insert key vertically Turn key a turn in the clockwise direction Press the appropriate button ...

Page 18: ...ct 4 Programming M_1 Normal 1 PIN 2 PIN OK Select Product Total Select 5 Heater off M_1 Normal 1 M_5 Heater off 2 Select 1 Previous active move 2 PIN Code input is n ot displayed Display The LCD display immediately above the button pad is termed the display During operation text and messages appear in this display which clarify the operations In addition errors in operation can be identified from ...

Page 19: ...the key dis play Stand by Abort the current selection Cancel the selection queue Programming Start the various rinsing cleaning programs Product Buttons Buttons 1 to 8 coffee products Button 9 hot water LED Status There are LED s located next to each product button The LED is lit during normal service On Product can be selected Off Product cannot be selected Flashing Product running Stop Button Pa...

Page 20: ...e next menu level BUTTON 3 Back to previous parameter BUTTON 5 Forward to next parameter BUTTON 7 Increases the current parameter when flashing BUTTON 9 Decreases the current parameter when flashing BUTTON 0 Cancel changes abort or return to previous menu level The buttons 0 1 3 5 7 and 9 have the following functions during programming Page 20 ...

Page 21: ...ed with ENTER and cancelled with STOP As the factory settings are only reference values they must all be reset before operation Product total V Main me nu produc t tota l Produc t numbe r of c ups counte d follow ing the most recen t reset to zero No automatic zero reset p Subtotal of internal product total and individual p 5 Subtotal internal product button 5 Clear PT Function reset the daily sum...

Page 22: ... 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 4 6 Price FM Puls Grams Cap Time Cap Foam Cap Delay Cap Product Cof Delay Pre Inf PI Time PI Pause Pressure Time Cof Source Count Cycles Valid Mode1 Valid Mode2 P_Name Reg Nr 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 Grinders GL Sec 10Gr Ref Temp CB Capp Corr Prerinse Pressreg GroundsValue Presel Mode1 Presel Mode2 W_Control P1 T...

Page 23: ...ct specifica tions and variables of the coffee being used NOT USED IN USA Amount recorded for one drink cycle FM Puls Number of flowmeter pulses Defines the amount of water used OPTIONS 0 1000 Grams Amount of gound coffee used in grams OPTIONS 0 1g 16g Cap Time ONLY USED WITH MILK UNIT Cap Foam ONLY USED WITH MILK UNIT Cap Delay ONLY USED WITH MILK UNIT Cap Product ONLY USED WITH MILK UNIT Cof Del...

Page 24: ...coffee for the drink OPTIONS 0 Manual 1 Left hopper 2 Right hopper Count Specifies how many drinks to record when button is pressed OPTIONS 0 19 Cycles NOT USED IN USA Specifies the number of consecutive drinks made when button is pressed OPTIONS 1 19 Valid Mode1 Enables or disables product button in mode 1 OPTIONS 0 Button disabled 1 Button enabled Valid Mode2 Enables or disables product button i...

Page 25: ...Latte 13 2x Macchiato 61 Long Black 14 Coffee with milk 62 2x Long Black 15 2x Coffee w milk 63 SM Long Black 16 Milk Foam 64 MD Long Black 17 2x Milk Foam 65 Latte 18 Hot Milik 66 2x Latte 19 2x Hot Milk 67 LG Long Black 20 White Coffee 68 Flat white 21 2x White Coffee 69 Caffé Latte 22 House coffee 70 2x Caffé Latte 23 2x House coffee 71 2x Flat White 24 Espr macchiato 72 SM Flat white 25 2x Esp...

Page 26: ...LL message on the screen based on the amount of ground coffee in kilograms Note The 0 0 setting is used with a grounds chute so the DRAWER FULL message is not displayed Factory set to 0 4kg OPTIONS 0 0kg 9 9kg Recommended setting 0 4kg Presel Mode1 Specifies the total number of drinks that can be queued up in mode 1 Note 1 No drink queuing possible OPTIONS 1 16 Presel Mode2 Specifies the total num...

Page 27: ...e brewing chamber the sweeper arm may catch on it while attempting to remove the coffee puck In such a case this setting should be reduced by 1 or 2 until the sweeper arm moves freely Cap Aut Rinse ONLY USED WITH MILK UNIT MLR Param ONLY USED WITH MILK UNIT SUBMENU DESCRIPTION P1 Turns DO NOT CHANGE Factory setting of the position of the top brewing piston PRODUCT TOTAL PRODUCTS CONFIG 1 CONFIG 2 ...

Page 28: ... 2 5kW boiler 13A fuse 3 3kW boiler 16A fuse Mandatory setting 3 Watertank Enables or disables the portable water tank function Enable this setting if the water supply to the machine has no line pressure such as from a portable tank OPTIONS 0 Disabled 1 Enabled Power Version Enables or disables the power version When the power version is enabled both boilers are heated simultaneously In order to c...

Page 29: ... carried out Note 0 No cleaning request OPTIONS 0 1000 S Filling Specifies whether the steam boiler should be filled with or without using the machine pump If the water line is not pressurized or it does not have enough pressure this should be set to 0 OPTIONS 0 With machine pump 1 Without machine pump PT Clear Enables or disables the erase function in the product counter menu OPTIONS 0 Erasing no...

Page 30: ...ets them to zero W Serv Displays the volume of water used in m3 since the last CLR W Serv Max Flowm Specifies the volume of water after which the water softener cartridge must be replaced When the set volume of water has been used the message WATER SERVICE appears on the screen when the machine is turned on until the first drink is made Water volume is calculated by m3 OPTIONS 0 Disabled Max setti...

Page 31: ...tor programme Function Functioning of valves testing the electrical connections Selection Start Stop Status 1 valve active 0 valve idle BV Y1 0 Component Status Display Component Jack on con trol card LED red BV Y1 0 Brewing valve J10 1 2 9 TEA Y2 0 Hot water tea valve Steam added J10 3 4 5 6 10 ST FILL Y3 0 Steam boiler refill valve J10 7 8 11 CAP Y4 0 Steam valve for Cappuccino J10 9 10 12 RES1 ...

Page 32: ...isplay Component Jack on control card LED red C E1 0 000C Coffee boiler heater J5 1 2 24V SSR 7 S E2 0 OK S E2 0 N OK Steam boiler heater OK Temp reached pressure switch open Pressure is too low J5 3 4 24V SSR 8 The measuring range of the temperature display is 0 C to 118 C Higher temperatures are displayed as 199 C 5 2 1 Electrical Resistance of the NTC Temperature Sensors Temperature C Resistanc...

Page 33: ...G_l M2 0 Left grinder J17 1 2 5 G_r M3 0 Right grinder J18 1 2 6 Function Manual control of the DC motor Selection Motion and Move to home position with Status No of turns from home position Home position P1 S15 Home position P2 S17 PIST 1 M7 008 Component Status Display Component Jack Peak to Peak PIST 1 M7 008 Spindle motor 1 piston P1 J2 1 2 24V PIST 2 M8 008 Spindle motor 2 piston P2 J3 1 2 24...

Page 34: ...Function Activates the end switches Procedure First bring the component into the position where the sensor is active see following table Activate the function Check the switch signal 1 1 2 1 Component Status Switch Component Type Jack on con trol card Position for Status 1 1 Pressure switch for steam boiler J9 6 7 0 Temperature reached 1 Pressure switch closed Pressure too low 2 Microswitch for gr...

Page 35: ...Jack on ex tension card LED red MP 1 0 Milk pump M4 left milk outlet foam J46 1 2 3 MP 2 0 Milk pump M5 right milk outlet milk J46 3 4 4 CWV 0 Cold water valve for automatic milk rinse J45 12 11 10 SV 0 Steam valve for automatic milk rinse J45 10 9 9 ABV 0 Air bleed valve for automatic milk rinse J45 8 7 8 AFV 0 Air foaming head valve J45 5 6 7 RES 2 3 0 Spares J45 4 1 6 5 5 8 2 SIGNAL INPUTS 24V ...

Page 36: ...EGRO 5511 Manual 5 9 Function COOL DOWN Function Cooling down the inside of the ma chine by rinsing the boiler with cold water The brew valve is open Start Stop COOLING Page 35 ...

Page 37: ...J9 Pin 4 5 Control system Yes Steam 41 Coffee boiler does not heat up Temperature fuse F11 Semiconductor element K1 Heater Connection X2 Temperature sensor NTC B1 Connection J11 pin 1 2 Control system Yes Coffee 43 Steam boiler does not heat up Temperature fuse F21 Semiconductor element K2 Heater Connection X2 Pressure switch S13 Control system Wall socket connection 1 phase is missing Yes Steam 6...

Page 38: ...7 to J2 Yes Coffee 92 P2 Time to pressure 8 sec P2 Time to ejection 5 sec K2 jammed Spindle motor M8 Revolution counter S16 Control system Cable connections M8 to J3 Yes Coffee 94 P2 Height exceeded during brewing 100 motor revolutions Spindle motor M8 Revolution counter S16 Control system Yes Coffee 97 P1 No signal from limit switch S14 Also check lower piston position Spindle motor M7 Revolution...

Page 39: ...he error 43 arises pressure switch does not supply during more than 4 5min the i O Signal Error 43 by start up Machines which are operated with under voltage the error 43 appears during starting the steam boiler heater can not reach the operating pressure within 4 5 min With V1 22 this time is increased to 8 5min Milk cleanings counter In the menu service under the parameter M Cleaning the numbers...

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Page 41: ...EGRO 5511 Manual SECTION 4 ELECTRICAL Page 40 ...

Page 42: ...rnal pump The pump is water cooled for longer motor life GRINDER MOTORS PUMP MOTOR COFFEE BOILER HEATING ELEMENT STEAM BOILER HEATING ELEMENT GRINDER MOTORS Two independant 230v hp Ditting grinder RPM motors 1690 RPM 150w HEATING ELEMENTS There are two heating elements located inside the Egro 5511 The coffee boiler has a 230v 3000w external heating element The steam boiler has a 230v 3000w interna...

Page 43: ...n a second circuit 230v going to the heating elements and the pump TERMINAL BLOCK RELAYS POWER SWITCH CAPACITORS TERMINAL BLOCK Receives the incoming lines of power from the plug From the Block a Black wires leads to the relay the red wire leads to the bottom relay the blue leads to the m b all 230v POWER SWITCH Turns the machine on and off 230v CAPACITORS 230v incoming 125 μF 5 Page 42 ...

Page 44: ...ng elements 230v Coffee boiler high limit has one for each leg of power This is a thermo protection for the heating element Steam boiler high limit cuts both legs of power to the steam boiler s heating element Both high limits are reset able Press the two brown buttons to reset the coffee boiler high limit Press the red button to reset the steam boiler high limit Page 43 ...

Page 45: ...mperature stability of the espresso extraction this sleeve maintains the chamber at a constant temperature STEAM BOILER PRESSURE STAT 5v Regulates the temperature of the steam boiler DISPLAY 24v Serves as the display for drinks and also programming By using the provided key the drink touch pad can then be used as a programming touch pad STEAM BOILER PRESSURE STAT DISPLAY rear view from inside mach...

Page 46: ...M WAND PROBE PISTON MOTORS TS STEAM WAND PROBE 5v Temperature sensing probe for steam milk adjustable final temp SOLENOIDS There are five operational solenoids located with the Egro 5511 All the solenoids are 24vdc BREW 10W STEAM 10W STEAM BOILER FILL 8W TEA COFFEE BOILER 10W TEA STEAM BOILER 10W Page 45 ...

Page 47: ...EGRO 5511 Manual ELECTRICAL Motherboard J9 J13 J8 J2 J3 J10 J6 J7 J15 J16 J1 J5 J12 J17 J18 J14 J4 J19 J20 J15 J11 3 7 8 1 2 4 5 6 9 10 11 12 13 14 Page 46 ...

Page 48: ...hite Flowmeter Red Blue Steam Boiler Water level probe Red probe Blue boiler cap 2x Brown P stat for Steam Boiler 5v J10 2xRed Coffee Brew Solenoid 2x Black Steam Solenoid for Hot water tap 2x Brown Coffee water solenoid for Hot water tap 2x Yellow Steam boiler fill valve 24v J11 Black Brown Thermostat on coffee boiler 5v J12 Blue and Brown Power for the Pump 230v J13 Port for the Card reader J14 ...

Page 49: ... continuous LED3 Run mode green flashing LED4 Pump LED5 Left grinder LED6 Right grinder LED7 Coffee boiler LED8 Steam boiler LED9 Brew valve LED10 Tea valve LED11 Steam filling valve LED12 Cappuccino valve left LED13 Cappuccino valve right LED14 Spare Note LED 4 14 red On active LED LISTING Page 48 ...

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Page 53: ...EGRO 5511 Manual SECTION 5 HYDRAULIC STEAM Page 52 ...

Page 54: ...r to the mixing chamber when the hot water solenoid opens TEMPERATURE SENSOR HOT WATER SOLENOID FITTING EXPANSION VALVE TEMPERATURE SENSOR Reads the temperature of the water in the boiler Sends temperature reading to motherboard EXPANSION VALVE Relieves coffee boiler pressure at 11 bars Relieved pressure flows into drip tray via silicon tubing BREW SOLENOID BREW SOLENOID Located on the bottom of t...

Page 55: ...ALVE Located on the bottom of the boiler Allows water to only pass in one direction incoming to the boiler WATER PRESSURE GAUGE INCOMING WATER CHECK VALVE WATER PRESSURE GAUGE Located on the bottom of the boiler Indicates the water pressure from the pump through the boiler Page 54 ...

Page 56: ...E RELIEF VALVE STEAM BLOCK PRESSURE STAT PRESSURE RELIEF VALVE Safety valve in case of boiler over pressurization Set at 3 bars of pressure PRESSURE STAT Regulates the pressure of the steam boiler Adjustable from the top STEAM SOLENOID HOT WATER STEAM SOLENOID HOT WATER Supplies steam to the mixing chamber for use with hot water Page 55 ...

Page 57: ...WATER SUPPLY TS STEAM WAND SOLENOID WATER LEVEL PROBE INCOMING WATER SUPPLY Incoming water supply from fill solenoid on the cold water block WATER LEVEL PROBE Regulates the water level in the steam boiler Red wire Sends data to motherboard Blue wire Grounded on top of boiler connects to motherboard INJECTION CHAMBER INJECTION CHAMBER Union where steam meets water from coffee boiler and continues o...

Page 58: ...EGRO 5511 Manual HYDRAULIC STEAM Brew Group Assembly D D F G C C C C E E H B A Page 57 ...

Page 59: ...otor assembly on the brew group D Piston motor Drives the gear box E Piston gear box Drives the auger shaft F Sweeper arm Clears the brewing chamber s surface of grounds after extraction G Brewing chamber Grounds are tamped and espresso is extracted H Home position sensor Allows the machine to know when the piston has reached it s home position Note The red highlighted areas represent the upper an...

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Page 61: ...EGRO 5511 Manual SECTION 6 ADJUSTMENT MAINTENANCE Page 60 ...

Page 62: ...p right hand side of the motherboard 4 Disconnect the John Guest fittings on the upper and lower piston 5 Loosen the 2 nuts located behind the B G A 6 Pull the B G A upwards to remove from the door 7 Clean any coffee build up on the B G A 8 Install the new B G A a Reverse Directions stated above CAUTION Ensure that both John Guest fittings are fully seated and sealed Failure to do so may result in...

Page 63: ...up of Adjustment board Range is 140 170 To adjust the final temp Remove left side panel Open Motherboard panel door Using a small Philips screw driver adjust the inset screw on the riser board Counter Clockwise to increase Clockwise to decrease Make small adjustments TS board does limit the range of turning with a plate Page 62 ...

Page 64: ... it in place 4 4 Turn the bean hoppers on top of the Egro 5511 to adjust the grinder burrs FINER GRIND Turn hoppers clockwise COARSER GRIND Turn hoppers counter clockwise Make sure that the adjustment plate is securely held in place by the notches before removing the screwdriver from the slot Note While one notch is a seemingly small adjustment it can greatly affect the resulting grind Use small t...

Page 65: ...e 3 standard screws on each burr the upper burr plate that was removed and the Burr in the bottom of the grinding chambers Note that the upper burr on the top panel is different and the new burr must match 7 Clean upper and lower burr plate 8 Install new burrs 9 Re insert the upper burr plate into grinding chamber a Screw in till the burrs touch then back off turn 10 Re assemble the top plate and ...

Page 66: ... time Grinder r Test Test the right grinder for the set grinding time Press button 5 two times The screen will read Grinder l Test Remove the screw holding the front door in place P16 Swing the front door open 4 4 Place a cup under the left grinder chute to catch the grounds P17 Press button 1 to run the left grinder test Run three tests and discard the coffee grounds Run a fourth test and weigh i...

Page 67: ...MS continued 10 grams P 1 8 5 5 Now that you have adjusted the grinding time you will need to run the left grinder test again Press button 5 two times to return to the Grinder l Test screen Again place a cup under the left grinder chute to catch the grounds Press button 1 to run the left grinder test Run three tests and discard the coffee grounds Run a fourth test and weigh it Repeat steps 4 and 5...

Page 68: ...HE STEAM BOILER To drain the steam boiler release all steam pressure and remove the bolt circled below from the bottom of the boiler using a 17mm wrench WARNING THE STEAM BOILER MUST BE COLD BEFORE YOU ATTEMPT TO DRAIN IT Page 67 ...

Page 69: ...5 Page 68 ...

Page 70: ... Block I I 56439 3 Way Plunger EPDM Steam Valve Block I I 60116 Brewing Sieve Brewing Unit I I 40671 Teflon Hose Brewing Unit I I 48819 Male connector Brewing Unit I I 58031 Check Valve Coffee Boiler I I 39067 Safety Valve Steam Boiler I I 19974 Cu Gasket Steam Boiler I I 53752 Threaded male connection Steam Valve Block I I 58778 Level sensor Steam Boiler I I 56749 Steam Boiler Inlet Steam Boiler ...

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