RAM Ram 2012 Page 99 Owner'S Manual Download

Page: 99 / 173

MAINTAINING YOUR VEHICLE

CONTENTS

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Engine Compartment — 6.7L Diesel . . . . . . . . . 99

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Maintenance Procedures . . . . . . . . . . . . . . . . . 100

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Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . 100

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Engine Air Cleaner Filter . . . . . . . . . . . . . . . 104

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Draining Fuel/Water Separator Filter . . . . . . 106

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Fuel Filter Replacement . . . . . . . . . . . . . . . . 108

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Priming If The Engine Has Run Out Of
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

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Intervention Regeneration Strategy – EVIC
Message Process Flow . . . . . . . . . . . . . . . . . . 111

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Diesel Exhaust Fluid – Chassis Cab Only . . . 114

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Maintenance-Free Batteries . . . . . . . . . . . . . 114

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Cooling System . . . . . . . . . . . . . . . . . . . . . 115

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Charge Air Cooler – Inter-Cooler . . . . . . . . . 121

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Brake System . . . . . . . . . . . . . . . . . . . . . . . 121

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Clutch Hydraulic System . . . . . . . . . . . . . . . 123

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Transfer Case – If Equipped . . . . . . . . . . . . . 123

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Manual Transmission – If Equipped . . . . . . . 124

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Automatic Transmission – If Equipped . . . . . 124

Summary of Contents for Ram 2012

Page 1: ...07 R a m T r u c k O W N E R S M A N U A L 2 0 1 2 D i e s e l S u p p l e m e n t ...

Page 2: ...and telephone equipment must be installed properly by trained personnel The following must be observed during installation The positive power connection should be made directly to the battery and fused as close to the battery as possible The negative power connection should be made to body sheet metal adjacent to the negative battery connection This con nection should not be fused Antennas for two...

Page 3: ...CTION 3 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7 3 UNDERSTANDING YOUR INSTRUMENT PANEL 13 4 STARTING AND OPERATING 31 5 WHAT TO DO IN EMERGENCIES 91 6 MAINTAINING YOUR VEHICLE 97 7 MAINTENANCE SCHEDULES 137 8 INDEX 163 1 2 3 4 5 6 7 8 ...

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Page 5: ...INTRODUCTION CONTENTS 䡵 A Message From Chrysler Group LLC 4 1 ...

Page 6: ...ntenance procedures are different However they are simple to follow and careful adherence to them will ensure that you take full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and t...

Page 7: ... that the use of a performance chip will prohibit the engine from starting In this instance the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it s factory settings 1 INTRODUCTION 5 ...

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Page 9: ...UR VEHICLE CONTENTS 䡵 Steering Wheel Lock If Equipped 8 To Manually Lock The Steering Wheel 8 To Release The Steering Wheel Lock 8 䡵 Remote Starting System If Equipped 8 How To Use Remote Start 9 䡵 Engine Break In Recommendations 12 2 ...

Page 10: ... left to disengage the lock NOTE If you turned the wheel to the right to engage the lock you must turn the wheel slightly to the right to disengage it If you turned the wheel to the left to engage the lock turn the wheel slightly to the left to disengage it REMOTE STARTING SYSTEM IF EQUIPPED This system uses the Remote Keyless Entry RKE transmitter to start the engine conve niently from outside th...

Page 11: ...harge level RKE PANIC button not pressed Fuel meets minimum requirement Water In Fuel Indicator Light is not illuminated Wait To Start Light is not illuminated WARNING Do not start or run an engine in a closed garage or confined area Exhaust gas contains Carbon Mon oxide CO which is odorless and colorless Car bon Monoxide is poisonous and can cause serious injury or death when inhaled Keep Remote ...

Page 12: ...onds The parking lights will flash and the horn will chirp twice if programmed In cold ambient tem perature conditions the diesel vehicle may delay crank up to 30 seconds for the glow plugs or grid heater Once the vehicle has started the engine will run for 15 min utes NOTE The park lamps will turn on and remain on during Remote Start mode For security power window and power sunroof op eration if ...

Page 13: ...ped with the Electronic Vehicle Information Center EVIC the message Insert Key Turn To On will flash in the EVIC until you insert the Key Fob into the ignition swich Once inserted the message Turn To On will flash in the EVIC until you turn the ignition switch to the ON RUN position Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver heated ...

Page 14: ...ture indica tors Check the coolant and oil levels frequently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency Reduced fuel economy and power may be seen at this time For additional vehicle break in requirements refer to Trailer...

Page 15: ...NG YOUR INSTRUMENT PANEL CONTENTS 䡵 Instrument Cluster 14 䡵 Instrument Cluster Description 15 䡵 Electronic Vehicle Information Center EVIC 25 EVIC Displays 26 Vehicle Information Customer Information Features 30 3 ...

Page 16: ...INSTRUMENT CLUSTER 14 UNDERSTANDING YOUR INSTRUMENT PANEL ...

Page 17: ...ith either turn signal on Check for an inoperative outside light bulb if either indicator flashes at a rapid rate 3 Fuel Gauge Shows level of fuel in tank when ignition switch is in the ON position 4 Temperature Gauge The temperature gauge shows engine coolant tempera ture Any reading within the normal range indicates that the engine cooling system is operating satisfactorily The gauge pointer wil...

Page 18: ...ate at the same speed Low range provides a greater gear reduction ratio to provide increased torque at the wheels For vehicles equipped with a premium cluster this indi cator will display in the Electronic Vehicle Information Center EVIC Refer to Electronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for further information 7 4WD Indicator Light If Equipped This light in...

Page 19: ...y condition exists that will not allow full ESC function 10 Exhaust Brake Indicator Light This light will illuminate when the exhaust brake has been turned on 11 Vehicle Security Light If Equipped This light will flash at a fast rate for approxi mately 15 seconds when the vehicle security alarm is arming and then will flash slowly until the vehicle is disarmed 12 Oil Pressure Gauge The pointer sho...

Page 20: ...ER button To reset a trip odometer display the desired trip odom eter to be reset then push and hold the button for approximately two seconds until the display resets 15 Shift Lever Indicator This display indicator shows the transmission shift lever selection 16 High Beam Indicator Light This indicator shows that headlights are on high beam Push the multifunction lever forward to switch the headli...

Page 21: ... it may indicate that the parking brake is applied that the brake fluid level is low or that there is a problem with the Anti Lock Brake System reservoir If the light remains on when the parking brake has been disengaged and the fluid level is at the full mark on the master cylinder reservoir it indicates a possible brake hydraulic system malfunction or that a problem with the Brake Booster has be...

Page 22: ...Vehicles equipped with the ABS are also equipped with Electronic Brake Force Distribution EBD In the event of an EBD failure the Brake Warning Light will turn on along with the ABS Warning Light Immediate repair to the ABS system is required Operation of the Brake Warning Light can be checked by turning the ignition switch from the OFF position to the ON position The light should illuminate for ap...

Page 23: ...m should be serviced as soon as possible to restore the benefits of anti lock brakes If the ABS Warning Light does not turn on when the ignition switch is turned to the ON position have the light inspected by an authorized dealer 21 Tire Pressure Monitoring Telltale Light If Equipped Each tire including the spare if provided should be checked monthly when cold and inflated to the inflation pressur...

Page 24: ...TPMS low tire pressure telltale Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly The TPMS malfunction indicator is combined with the low tire pressure telltale When the system detects a malfunction the telltale will flash for approximately one minute and then remain continuously illuminated This sequence will continue upon ...

Page 25: ...System TPMS in the Owner s Manual for further information 22 Malfunction Indicator Light MIL The Malfunction Indicator Light MIL is part of an onboard diagnostic OBDII system which monitors the emissions and engine control sys tem If the vehicle is ready for emissions testing the light will come on when the ignition is first turned on and remain on as a bulb check until the engine is started If th...

Page 26: ...horized dealer as soon as possible 24 Front Fog Light Indicator Light If Equipped This indicator will illuminate when the front fog lights are on 25 Seat Belt Reminder Light When the ignition switch is first turned ON this light will turn on for five to eight seconds as a bulb check During the bulb check if the driver s seat belt is unbuckled a chime will sound After the bulb check or when driving...

Page 27: ...r EVIC fea tures a driver interactive display that is located in the instrument cluster NOTE The compass on your vehicle is self calibrating eliminating the need to manually calibrate the compass This system conveniently allows the driver to select a variety of useful information by pressing the switches mounted on the steering wheel Electronic Vehicle Information Center EVIC 3 UNDERSTANDING YOUR ...

Page 28: ... See Dealer Exhaust Service Required See Dealer Now Exhaust System Regeneration Required Now Exhaust System Regeneration In Process Exhaust System Regeneration Completed Low DEF Refill Soon Refill DEF Engine Will Not Start In XXX Miles Refill DEF Engine Will Not Start Service DEF System See Dealer Service DEF Syst Engine Will Not Start in XXX Mi See Dealer Service DEF System Engine Will Not Start ...

Page 29: ...it until the Wait To Start Light turns OFF then start the vehicle Refer to Starting Procedures in Starting and Operating for further information NOTE The Wait To Start Light may not illuminate if the intake manifold temperature is warm enough Turbocharger Derate Mode Messages The vehicle will display messages when a derate is activated to protect the turbocharger during engine start up in cold amb...

Page 30: ...nk when this message is initially displayed Refill DEF Engine Will Not Restart In XXX Miles This message will continuously display if the Low DEF Refill Soon message is ignored and the fre quency of occurance of the chime will increase unless up to 2 gallons 7 5 Liters of DEF is added to the tank The engine will not restart if the mileage counter reaches zero Refill DEF Engine Will Not Start This ...

Page 31: ...d dealer and have your vehicle serviced as soon as possible Service DEF System Engine Will Not Start In 200 Miles See Dealer This message will display if the DEF system has not been serviced after the Ser vice DEF System See Dealer message is displayed This message will continuously display until the mile age counter reaches zero and will be accompanied by a periodic chime The message will continu...

Page 32: ...Customer Information Features Press and release the UP or DOWN button until Vehicle Info displays in the EVIC and press the SELECT button Press the UP and DOWN button to scroll through the available information displays then press SELECT to display anyone of the following choices DEF Fluid Level Chassis Cab Only Displays the Diesel Exhaust Fluid DEF fluid level Coolant Temp Displays the actual coo...

Page 33: ...erature Above 66 F 19 C 35 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C To 19 C 37 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 38 Starting Fluids 40 䡵 Normal Operation Diesel Engine 41 Cold Weather Precautions 41 Engine Idling 44 Stopping The Engine 45 Idle Shutdown Chassis Cab Only 46 Programmable Maximum Vehicle Speed Chassis Cab Only 46 Snow Plow Mod...

Page 34: ...t Interlock System 53 Six Speed Automatic Transmission If Equipped Ram Truck Only 54 Six Speed Automatic Transmission If Equipped Chassis Cab Only 64 䡵 Manual Transmission If Equipped 75 Shifting 75 Downshifting 76 Reverse Shifting 78 䡵 Power Take Off Operation If Equipped Chassis Cab Only 78 Stationary Mode 79 Mobile Mode 80 Power Take Off Aftermarket Installation 81 䡵 Engine Runaway 81 䡵 Fuel Re...

Page 35: ...sing Contaminated Fuel 84 Bulk Fuel Storage Diesel Fuel 84 Diesel Exhaust Fluid Storage 85 Adding Diesel Exhaust Fluid Chassis Cab Only 86 䡵 Diesel Exhaust Fluid Chassis Cab Only 88 System Overview 88 4 STARTING AND OPERATING 33 ...

Page 36: ... brake pedal or the shift lever Do not leave the key in the ignition A child could operate power win dows other controls or move the vehicle Manual Transmission If Equipped Apply the parking brake place the shift lever in NEU TRAL and press the clutch pedal to the floor before starting the vehicle This vehicle is equipped with a clutch interlocking ignition system It will not start unless the clut...

Page 37: ...ealer A 12 Volt heater built into the fuel filter housing aids in preventing fuel gelling It is controlled by a built in thermostat A heated intake air system both improves engine starting and reduces the amount of white smoke generated by a warming engine Normal Starting Procedure Engine Manifold Air Temperature Above 66 F 19 C Observe the instrument panel cluster lights when starting the engine ...

Page 38: ...n the ignition switch to the START position and crank the engine Do not press the accelerator during starting CAUTION Do not crank engine for more than 15 seconds at a time or starter motor damage may result Turn the ignition switch to the OFF position and wait at least two minutes for the starter to cool before repeating start procedure 5 When the engine starts release the key fob 6 Check to see ...

Page 39: ...he intake manifold heater system is active Follow the steps in the Normal Starting procedure except 1 The Wait To Start Light will remain on for a period of time length of time depends on engine temperature CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water from the fuel filter to avoid engine damage Refer to Maintenance Procedures Draining Fuel ...

Page 40: ... the ignition switch is left ON for more than two minutes after the Wait To Start Light goes out reset the grid heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 5 of Starting Procedure Engine Manifold Air Tempera ture Below 66 F 19 C Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C In extremely cold weathe...

Page 41: ...ass between the time the Wait To Start Light turns off and the engine is started recycle the manifold heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON 3 If the vehicle is driven and vehicle speed exceeds 19 mph 31 km h before the manifold heater post heat after start cycle is complete the manifold heaters will shut off 4 If the engine is started...

Page 42: ...rt the vehicle This could result in a flash fire and explosion causing serious personal injury and engine damage The engine is equipped with an automatic electric air preheating system If the instructions in this manual are followed the engine should start in all conditions WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injur...

Page 43: ...he number of cycles and the length of the cycling operation is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause temporary dimming of the headlamps interior lamps and also a noticeable reduction in blower motor speed Cold Weather Precautions Operation in ambient te...

Page 44: ...ust system damage Refer to Fuel Requirements in Starting and Operating for further information Engine Oil Usage Refer to Maintenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Winter Front Usage If a winter front or cold weather cover is to be used a percentage of the total grille opening area must be left uncovered to provide sufficient air flow to the charge air ...

Page 45: ...ine performance No load engine speeds should be kept under 1 200 RPM during the warm up period especially in cold ambient temperature conditions Your vehicle is equipped with a turbo speed limiter this feature limits the engine speed to 1 200 RPM when engine coolant temperatures are below 70 F 21 C This feature is designed to protect the turbocharger from damage and will only operate in PARK or NE...

Page 46: ...M then return to normal idle speed This is normal operation NOTE For EVIC messages related to the vehicle s exhaust system refer to Maintenance Procedures Intervention Regeneration Strategy EVIC Message Pro cess Flow in Maintaining Your Vehicle for further information Idle Up Feature Automatic Transmission Only The driver controlled high idle speed feature will help increase cylinder temperatures ...

Page 47: ...low the lubricating oil and coolant to carry excess heat away from the combustion chamber bearings internal components and turbocharger This is especially impor tant for turbocharged charge air cooled engines NOTE During engine shut down on vehicles equipped with manual transmissions it is normal for the diesel engine to resonate heavily for a moment during engine shut off When the engine is conne...

Page 48: ...eriod of time when the engine is at operating temperature Idle time can be set in 5 minute increments between 5 and 30 minutes See your local authorized dealer to enable this feature Programmable Maximum Vehicle Speed Chassis Cab Only This feature allows the owner to set a maximum vehicle speed for the vehicle The 3500 Series maximum vehicle speed can be set between 40 mph 64 km h and 87 mph 164 k...

Page 49: ... times The chime will sound twice as an audible indicator that the function is engaged 3 To disable the function repeat Step 2 The chime will sound four times as an audible indicator that the function is disengaged Operating Precautions Avoid Overheating The Engine The temperature of the engine coolant antifreeze a mixture of 50 ethylene glycol and 50 water must not exceed the normal range of the ...

Page 50: ...pped shift the transmission into NEUTRAL and increase engine idle speed Highway Driving Reduce your speed Up Steep Hills Select a lower transmission gear but try and keep the torque converter clutch engaged Air Conditioning Turn it off temporarily Do Not Operate The Engine With Low Oil Pressure When the engine is at normal operating temperature the minimum oil pressures required are Idle 700 to 80...

Page 51: ...OCK HEATER IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical outlet with a grounded three wire exten sion cord The engine block heater cord is routed under the hood to the right side and can be located just behind the grille near the headlamp NOTE The engine ...

Page 52: ...C engine block heater usage is required DIESEL EXHAUST BRAKE ENGINE BRAKING IF EQUIPPED The exhaust brake feature will only function when the driver turns the exhaust brake switch to the ON position Once the switch is in the ON position and the vehicle is moving faster than 5 mph 8 km h the exhaust brake will automatically operate when the driver removes pressure from the accelerator pedal Exhaust...

Page 53: ...er it is recommended to use the exhaust brake while in TOW HAUL mode The purpose of the exhaust brake engine braking fea ture is to supply negative braking torque to the engine Typically the engine braking is used for but not limited to vehicle towing applications where vehicle braking can be achieved by the internal engine power thereby spar ing the mechanical brakes of the vehicle Benefits of th...

Page 54: ...into any forward gear when the engine is above idle speed Continued CAUTION Continued Before shifting into any gear make sure your foot is firmly pressing on the brake pedal WARNING Unintended movement of a vehicle could injure those in and near the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle apply the park ing brake shift the t...

Page 55: ...when the engine is idling normally and when your right foot is firmly pressing on the brake pedal Key Ignition Park Interlock This vehicle is equipped with a Key Ignition Park Inter lock which requires the shift lever to be placed in PARK before the ignition switch can be turned to the LOCK OFF position The key fob can only be removed from the ignition when the ignition is in the LOCK OFF position...

Page 56: ... may be somewhat abrupt This is a normal condition and precision shifts will develop within a few hundred miles kilometers Shifting from DRIVE to PARK or REVERSE should be done only after the accelerator pedal is released and the vehicle is stopped Be sure to keep your foot on the brake pedal when moving the shift lever between these gears The transmission shift lever has only Park Reverse Neutral...

Page 57: ...er out of PARK As an added precau tion turn the front wheels toward the curb on a downhill grade and away from the curb on an uphill grade WARNING Never use the PARK position as a substitute for the parking brake Always apply the parking brake fully when parked to guard against vehicle movement and possible injury or damage Your vehicle could move and injure you and others if it is not completely ...

Page 58: ...ar the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply the parking brake shift the transmission into PARK and remove the key fob Once the key fob is removed the shift lever is locked in the PARK position securing the vehicle against unwanted movement Furthermore you should never leave unattended children inside a vehicl...

Page 59: ...toward you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the shift lever position display and verify that it indicates the PARK position With brake pedal released verify that the shift lever will not move out of PARK REVERSE This range is for moving the vehicle backward Shift into REVERSE only after the veh...

Page 60: ...e smoothest upshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The DRIVE position provides optimum driv ing characteristics under all normal operating conditions When frequent transmission shifting occurs such as when operating the vehicle under heavy loadi...

Page 61: ...ditional heat load on the cooling system Downshifting the transmission to the lowest possible gear when climbing a grade or shifting to NEUTRAL when stopped in heavy traffic can help to reduce this excess heat generation During cold temperatures transmission operation may be modified depending on engine and transmission temperature as well as vehicle speed This feature im proves warm up time of th...

Page 62: ... switch to the LOCK OFF position 4 Wait approximately 10 seconds 5 Restart the engine 6 Shift into the desired gear range If the problem is no longer detected the transmission will return to normal operation NOTE Even if the transmission can be reset we recom mend that you visit your authorized dealer at your earliest possible convenience Your authorized dealer has diagnostic equipment to determin...

Page 63: ...S switch will activate ERS mode display the current gear in the instrument cluster and maintain that gear as the top available gear Once in ERS mode tapping the ERS or switch will change the top available gear To exit ERS mode simply press and hold the ERS switch until D is once again displayed in the shift lever position indicator in the instrument cluster Column Shift Lever 4 STARTING AND OPERAT...

Page 64: ...ally shift into the Overdrive gear if the following conditions are present the shift lever is in the DRIVE position the transmission fluid has reached an adequate tem perature the engine coolant has reached an adequate tempera ture vehicle speed is sufficiently high and the TOW HAUL switch has not been activated When To Use TOW HAUL Mode When driving in hilly areas towing a trailer carrying a heav...

Page 65: ...to slide and the vehicle to swing around with the possible loss of vehicle control which could cause an accident possi bly resulting in personal injury or death Torque Converter Clutch A feature designed to improve fuel economy has been included in the automatic transmission on your vehicle A clutch within the torque converter engages automati cally at calibrated speeds This may result in a slight...

Page 66: ...ndition is normal and will not cause damage to the transmission The torque converter will refill within five seconds after starting the engine Six Speed Automatic Transmission If Equipped Chassis Cab Only The shift lever position display located in the instrument panel cluster indicates the transmission gear range The shift lever is mounted on the right side of the steering column You must press t...

Page 67: ...Gear Ranges DO NOT race the engine when shifting from PARK or NEUTRAL into another gear range PARK This range supplements the parking brake by locking the transmission The engine can be started in this range Never attempt to use PARK while vehicle is in motion Apply the parking brake when leaving the vehicle in this range When parking on a level surface you may place the shift lever in the PARK po...

Page 68: ...fter you have placed it in PARK Make sure the transmission is in PARK before leaving the vehicle Continued WARNING Continued It is dangerous to move the shift lever out of PARK or NEUTRAL if the engine speed is higher than idle speed If your foot is not firmly pressing on the brake pedal the vehicle could accelerate quickly forward or in reverse You could lose control of the vehicle and hit someon...

Page 69: ... others could be seriously or fatally injured Do not leave the key fob in the vehicle A child could operate power windows other controls or move the vehicle CAUTION Before moving the shift lever out of PARK you must turn the ignition switch from the LOCK OFF position to the ON RUN position and also press the brake pedal Otherwise damage to the shift lever could result DO NOT race the engine when s...

Page 70: ... Set the parking brake and shift the transmission into PARK if you must leave the vehicle WARNING Do not coast in NEUTRAL and never turn off the ignition to coast down a hill These are unsafe practices that limit your response to changing traffic or road conditions You might lose control of the vehicle and have an accident CAUTION Towing the vehicle coasting or driving for any other reason with th...

Page 71: ...ing a lower gear range will improve performance and extend transmission life by reducing excessive shifting and heat buildup If the transmission operating temperature exceeds nor mal operating limits the powertrain controller will modify the transmission shift schedule and expand the range of torque converter clutch engagement This is done to prevent transmission damage due to overheat ing If the ...

Page 72: ...elerate under heavily loaded conditions may be reduced Normal operation will resume once the transmission temperature has risen to a suitable level Transmission Limp Home Mode Transmission function is monitored electronically for abnormal conditions If a condition is detected that could result in transmission damage Transmission Limp Home Mode is activated In this mode the transmission remains in ...

Page 73: ...Select ERS Operation The Electronic Range Select ERS shift control allows the driver to limit the highest available gear when the shift lever is in the DRIVE position For example if you shift the transmission into 3 third gear the transmission will never shift above third gear but will shift down into second and first gear normally You can switch between DRIVE and ERS mode at any vehicle speed Whe...

Page 74: ...lay 1 2 3 4 5 6 D Actual Gear s Allowed 1 1 2 1 3 1 4 1 5 1 6 1 6 NOTE To select the proper gear position for maximum deceleration engine braking simply press and hold the ERS switch down The transmission will shift to the range from which the vehicle can best be slowed down Overdrive Operation The automatic transmission includes an electronically controlled Overdrive fifth and sixth gears The tra...

Page 75: ... etc and frequent transmission shifting oc curs press the TOW HAUL switch to select TOW HAUL mode This will improve performance and reduce the potential for transmission overheating or failure due to excessive shifting The TOW HAUL Indicator Light will illuminate in the instrument cluster to indicate that TOW HAUL mode has been activated Pressing the switch a second time restores normal operation ...

Page 76: ...The torque converter clutch will not engage until the transmission fluid and engine coolant are warm usu ally after 1 to 3 miles 1 6 to 4 8 km of driving Because the engine speed is higher when the torque converter clutch is not engaged it may seem as if the transmission is not shifting into Overdrive when cold This is normal Using the Electronic Range Select ERS feature when the transmission is s...

Page 77: ...foot resting on the clutch pedal or attempt to hold the vehicle on a hill with the clutch pedal partially engaged as this will cause abnormal wear on the clutch NOTE During cold weather you may experience in creased effort in shifting until the transmission fluid warms up This is normal Shifting Truck models with manual transmission are equipped with a clutch interlocking ignition system The clutc...

Page 78: ... utilize your manual transmission efficiently for both fuel economy and performance it should be upshifted as listed in recommended shift speed chart Shift at the vehicle speeds listed for acceleration When heavily loaded or pulling a trailer these recommended up shift speeds may not apply Maximum Recommended Up Shift Speeds Gear Selec tion 1 to 2 2 to 3 3 to 4 4 to 5 5 to 6 Maxi mum Speed 7 mph 1...

Page 79: ...e damage and or clutch disc damage even if the clutch pedal is pressed Maximum Recommended Downshift Speeds CAUTION Failure to follow the recommended downshifting speeds may cause the engine to overspeed and or damage the clutch disc even if the clutch pedal is pressed Maximum Recommended Downshifting Speeds Gear Selec tion 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1 Maxi mum Speed 68 mph 109 km h 50 mph 8...

Page 80: ...hifting out of REVERSE prior to a complete stop may cause high shift effort POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY This vehicle when equipped with either the AS68RC automatic six speed or G 56 manual six speed transmis sions will allow for an aftermarket upfit with a transmis sion driven PTO power take off The customer will have the ability to operate the PTO in either a stationary ...

Page 81: ...te the feature using the cruise control switches the customer must first activate the upfitter provided on off switch which will turn on the PTO In order to increase or decrease the engine idle speed to optimize the PTO function the RESUME ACCEL and DECEL cruise switches can be used respectively To disengage PTO operation and return to standard vehicle operation simply turn the upfitter provided o...

Page 82: ...d refer to the LEARNING SET SPEED section of the Body Builder s Guide which can be found at www ramtrucks com Mobile Mode To operate the PTO in this mode the vehicle must meet the following conditions Authorized dealer selected mobile mode activated via authorized dealer proprietary service tool Upfitter provided on off switch has been activated Vehicle must be in PARK or DRIVE position vehicles e...

Page 83: ... choosing the appro priate links Power Take Off Aftermarket Installation If you did not order the PTO Power Take Off Prep Package from the factory and want to convert your vehicle refer to the Body Builder s Guide at www ramtrucks com or contact the manufacturer di rectly at 866 205 4102 toll free ENGINE RUNAWAY WARNING In case of engine runaway due to flammable fumes from gasoline spills or turbo...

Page 84: ...d to operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WARNING Do not use alcohol or gasoline as a fuel blending agent They can be unstable under certain conditions and hazardous or explosive when mixed with d...

Page 85: ...engine In addition commercially available fuel additives are not necessary for the proper operation of your Cum mins威 diesel engine No 1 Ultra Low Sulfur diesel fuel should only be used where extended arctic conditions 10 F or 23 C exist ADDING FUEL CAUTION To avoid fuel spillage and overfilling do not top off the fuel tank after filling NOTE When the fuel nozzle clicks or shuts off the fuel tank ...

Page 86: ... WARNING Never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed or the tank filled Never add fuel to the vehicle when the engine is running Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Refer to Maintenance Pr...

Page 87: ...injury or death Diesel Exhaust Fluid Storage Diesel Exhaust Fluid DEF is considered a very stable product with a long shelf life If DEF is kept in tempera tures between 10 to 90 F 12 to 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatures at or below 12 F 11 C The system has been designed to operate in this environ...

Page 88: ...the DEF tank When the DEF gauge reads 50 add approximately 4 gallons 15 Liters to fill the DEF tank When the DEF gauge reads 25 add approximately 6 gallons 23 Liters to fill the DEF tank NOTE Driving conditions altitude vehicle speed load etc will effect the amount of DEF that is used in your vehicle DEF Fill Procedure NOTE Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle f...

Page 89: ...spilled clean the area immediately with water or use an absorbent material to soak up and spills on the ground 3 Stop filling the DEF tank immediately when any of the following happen DEF stops flowing from the fill bottle into the DEF tank DEF splashes out the filler neck or a DEF pump nozzle automatically shuts off 4 Reinstall cap onto DEF tank Filling the DEF Tank 4 STARTING AND OPERATING 87 ...

Page 90: ...ntities of Diesel Exhaust Fluid DEF are injected into the exhaust upstream of a catalyst where when vaporized convert smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H2O two natural components of the air we breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Overview T...

Page 91: ...ding fuel economy drivability torque and power ratings Refer to Electronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for system messages and warnings NOTE The DEF pump will run for a period of time after engine shutdown to purge the DEF system This is normal operation 4 STARTING AND OPERATING 89 ...

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Page 93: ...WHAT TO DO IN EMERGENCIES CONTENTS 䡵 Jump Starting 92 With Portable Starting Unit 95 5 ...

Page 94: ...essary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be used Set the parking brake and place an automatic transmis sion in PARK or NEUTRAL for a manual transmission Turn off lights heater and other electrical loads Observe charge indicator if equipped in both batteries If the indicator if equipped is ligh...

Page 95: ...permit vehicles to touch each other as this could establish a ground connection and personal injury could result 2 Connect one end of the other jumper cable to negative post of booster battery Connect the other end of the jumper cable to a good ground on the engine block of the Attaching Booster Cables 1 Discharged Battery 2 Booster Battery 5 WHAT TO DO IN EMERGENCIES 93 ...

Page 96: ...vertently touch clamps from the other cable Do not lean over the battery when making connection The negative connection must provide good electrical con ductivity and current carrying capacity 4 After the engine is started or if the engine fails to start cables must be disconnected in the following order a Disconnect the negative cable at the engine ground b Disconnect the negative cable at the ne...

Page 97: ...ow the manufacturer s instructions for necessary precautions and operation CAUTION It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to battery starter motor alternator or electrical system may occur 5 WHAT TO DO IN EMERGENCIES 95 ...

Page 98: ......

Page 99: ...lacement 108 Priming If The Engine Has Run Out Of Fuel 110 Intervention Regeneration Strategy EVIC Message Process Flow 111 Diesel Exhaust Fluid Chassis Cab Only 114 Maintenance Free Batteries 114 Cooling System 115 Charge Air Cooler Inter Cooler 121 Brake System 121 Clutch Hydraulic System 123 Transfer Case If Equipped 123 Manual Transmission If Equipped 124 Automatic Transmission If Equipped 124...

Page 100: ... Noise Control System Required Maintenance Warranty 128 䡵 Fluid Capacities 133 䡵 Fluids Lubricants And Genuine Parts 134 Engine 134 Chassis 136 98 MAINTAINING YOUR VEHICLE ...

Page 101: ...luid Reservoir 2 Engine Coolant Reservoir 7 Integrated Power Module 3 Automatic Transmission Dipstick If Equipped 8 Engine Oil Fill 4 Engine Oil Dipstick 9 Coolant Pressure Cap 5 Brake Fluid Reservoir 10 Air Cleaner Filter 6 MAINTAINING YOUR VEHICLE 99 ...

Page 102: ...lified repair center Continued CAUTION Continued Your vehicle has been built with improved fluids that protect the performance and durability of your vehicle and also allow extended maintenance intervals Do not use chemical flushes in these components as the chemicals can damage your engine transmission power steering or air condi tioning Such damage is not covered by the New Vehicle Limited Warra...

Page 103: ... only when the level on the dipstick is below the ADD mark The total capacity from the low mark to the high mark is 2 qts 1 9L CAUTION Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure This could damage your engine Never operate the engine with oil level below the ADD mark or above the upper SAFE mark Change Engine Oil Refer to the Maintenance Schedule for t...

Page 104: ...l This symbol means that the oil has been certified by the American Petro leum Institute API The manufac turer only recommends API Certified engine oils Oils with a high ash content may produce damaging deposits on engine valves and or aftertreatment system damage A maximum sulfated ash content of 1 00 mass is recommended for all oil used in the engine The same oil change interval is to be followe...

Page 105: ...d the API CJ 4 engine oil category is required CAUTION Failure to use SAE 5W 40 synthetic engine oil in ambient temperatures below 0 F 18 C could result in severe engine damage Engine oil not designated by the Chrysler or Cummins威 Material Standards and API CJ 4 should not be used as engine and exhaust system durability may be compro mised The engine oil filler cap also shows the recom mended engi...

Page 106: ...ants and Genuine Parts in Maintaining Your Vehicle for further information The engine oil filter should be changed at every engine oil change Disposing Of Used Engine Oil And Filter Care should be taken in disposing of the used engine fluids from your vehicle Used fluids indiscriminately discarded can present a problem to the environment Contact an authorized dealer service station or govern menta...

Page 107: ...d in subsequent drive cycles if the same conditions are not met The air filter element should be replaced within 250 miles 402 km from the first time this message is displayed to ensure proper engine operation during all driving conditions CAUTION Driving with a restricted air filter can cause engine damage Driving in dusty environments for extended periods will lead to rapid air filter plugging A...

Page 108: ...essary CAUTION Many aftermarket performance air filter elements do not adequately filter the air entering the engine Use of such filters can severely damage your engine Draining Fuel Water Separator Filter The fuel filter and water separator assembly is located on the driver s side of the engine The best access to the water drain valve is from under the hood CAUTION Do not drain the fuel water sep...

Page 109: ...tely three minutes NOTE Care should be taken in disposing of used fluids from your vehicle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer service station or government agency for advice on recycling programs and for where used fluids and filters can be properly disposed of in your area Drain the fuel water separator filter when the Wa...

Page 110: ...r Priming If The Engine Has Run Out Of Fuel Fuel Filter Replacement NOTE Using a fuel filter that does not meet the manufacturer s filtration and water separating require ments can severely impact fuel system life and reliability CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Continued 1 Drain Valve 108 MAINTAINING YOUR VEHICLE ...

Page 111: ...card it 6 Remove the used filter cartridge from the housing and dispose of according to your local regulations 7 Wipe clean the sealing surfaces of the lid and housing 8 Install new o ring back into ring groove on the filter housing and lubricate with clean engine oil 9 Remove new filter cartridge from plastic bag and install into housing NOTE Do not remove cartridge from bag until you reach this ...

Page 112: ... switch back to the OFF position Repeat this step four times 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating for further information CAUTION Do not engage the starter motor for more than 15 sec onds at a time Allow two minutes between the cranking intervals NOTE The engine may run rough until the air is forced from all the fuel lines W...

Page 113: ...on Strategy EVIC Message Process Flow The Cummins威 diesel engine meets all EPA Heavy Duty Diesel Engine Emissions Standards resulting in the low est emitting diesel engine ever produced To achieve these emissions standards your vehicle is equipped with a state of the art engine and exhaust system The engine and exhaust after treatment system work together to achieve the EPA Heavy Duty Diesel Engin...

Page 114: ...missions maintenance may include replacing the Closed Crank case Ventilation CCV filter element and cleaning of the EGR Cooler The procedure for clearing and resetting the Perform Service indicator message is located in the appropriate Service Information Exhaust System Regeneration Required Now Exhaust System Regeneration Required Now will be displayed on the Electronic Vehicle Information Center...

Page 115: ...aning is completed If this message is displayed you will hear one chime to assist in alerting you of this condition Exhaust Service Required See Dealer Now Regeneration has been disabled due to a system malfunc tion At this point the engine PCM will register a fault code the instrument panel will display a MIL light CAUTION See your authorized dealer as damage to the exhaust system could occur soo...

Page 116: ...can receive assistance in locating DEF by calling 866 RAM INFO 866 726 4636 Maintenance Free Batteries The top of the maintenance free batteries are perma nently sealed You will never have to add water nor is periodic maintenance required NOTE Replacement batteries should both be of equal capacity to prevent damage to the vehicle s charging system CAUTION It is essential when replacing the cables ...

Page 117: ... your authorized MOPAR威 dealer Cooling System WARNING You or others can be badly burned by hot engine coolant antifreeze or steam from your radiator If you see or hear steam coming from under the hood do not open the hood until the radiator has had time to cool Never try to open a cooling system pressure cap when the radiator is hot Engine Coolant Checks Check the engine coolant antifreeze protect...

Page 118: ...y the engine coolant anti freeze will begin to drain from the coolant recovery bottle DO NOT REMOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill Refer to the Maintenance Schedule for the proper maintenance intervals If the engine coolant antifreeze is dirty or contains a considerable amount of sediment clean and flush with a reliable cooling system ...

Page 119: ...eze and may plug the radiator CAUTION Continued This vehicle has not been designed for use with Propylene Glycol based engine coolant anti freeze Use of Propylene Glycol based engine coolant antifreeze is not recommended Adding Coolant Your vehicle has been built with an improved engine coolant antifreeze that allows extended maintenance intervals This engine coolant antifreeze can be used up to 5...

Page 120: ...ection in the engine cooling system Please note that it is the owner s responsibility to main tain the proper level of protection against freezing ac cording to the temperatures occurring in the area where the vehicle is operated NOTE Mixing engine coolant antifreeze types will decrease the life of the engine coolant antifreeze and will require more frequent engine coolant antifreeze changes Cooli...

Page 121: ...al authorities to determine the disposal rules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze in open containers or allow it to remain in puddles on the ground If ingested by a child or pet seek emergency assistance immediately Clean up any ground spills immediately Coolant Level The coolant bottle provides a quick visua...

Page 122: ...idence of radiator or hose leaks the vehicle may be safely driven The vapor will soon dissipate Do not overfill the coolant recovery bottle Check the engine coolant antifreeze freeze point in the radiator and in the coolant recovery bottle If engine coolant antifreeze needs to be added the contents of the coolant recovery bottle must also be protected against freezing If frequent engine coolant an...

Page 123: ...The air is then directed through a hose to the charge air cooler and through another hose to the intake manifold of the engine The air entering the engine has been cooled by about 50 to 100 F 10 to 38 C This cooling process enables more efficient burning of fuel resulting in fewer emissions To guarantee optimum performance of the system keep the surfaces of the charge air cooler condenser and radi...

Page 124: ...y be caused by a leak and a system check should be conducted Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information WARNING Use only manufacturer s recommended brake fluid Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information Using the wrong type of brake fluid can severely damage your brake system and or impair i...

Page 125: ... to catch fire Brake fluid can also damage painted and vinyl surfaces care should be taken to avoid its contact with these surfaces Continued WARNING Continued Do not allow petroleum based fluid to contami nate the brake fluid Brake seal components could be damaged causing partial or complete brake failure This could result in an accident Clutch Hydraulic System The clutch hydraulic system is a se...

Page 126: ...he bottom of the filler hole Automatic Transmission If Equipped Lubricant Selection Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information Fluid Level Check Ram Truck Only The fluid level should be checked when the engine is fully warmed up and the fluid in the transmission is at normal operating temperature At normal operating tem perature the fluid canno...

Page 127: ... fill tube wait a minimum of two minutes for the oil to fully drain into the transmission before rechecking the fluid level NOTE If it is necessary to check the transmission below the operating temperature the fluid level should be between the two COLD lower holes on the dipstick with the fluid at approximately 70 F 21 C room tem perature If the fluid level is correctly established at room tempera...

Page 128: ...he vehicle must be on level ground 2 Operate the engine at idle speed for a minimum of 60 seconds and normal operating temperature 3 Fully apply the parking brake and press the brake pedal 4 Place the shift lever momentarily into each gear posi tion ending with the shift lever in PARK Make sure the engine is running at idle speed 5 Remove the dipstick and determine if the fluid is hot or cold Hot ...

Page 129: ...on below the operating temperature the fluid level should be between the two COLD lower holes on the dipstick with the fluid at approximately 70 F to 85 F 20 C to 30 C If the fluid level is correctly established at room temperature it should be between the HOT upper reference holes when the transmission reaches 160 F to 175 F 70 C to 82 C CAUTION Be aware that if the fluid level is below 50 F 10 C...

Page 130: ...th the Federal Government s Exterior Noise Regulations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise Control Systems The following maintenance services must be performed every six months or 7 500 miles 12 000 km whichever comes first to assure proper operation of the noise control systems In addition inspec...

Page 131: ...ement must also be clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorpo rat...

Page 132: ...e manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to any particular part component or system of the vehicle manufactured by the manufacturer Defects in design assembly or in any part component or system of the vehicle as manufactured by the manufacturer which at the...

Page 133: ...r column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY PERFORMED AT 6 MAINTAINING YOUR VEHICLE 131 ...

Page 134: ...he mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY PERFORMED AT 132 MAINTAINING YOUR VEHICLE ...

Page 135: ...s 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate Chassis Cab Only 8 Gallons 30 Liters Engine Oil with Filter 6 7L Turbo Diesel Engine 12 Quarts 11 4 Liters Cooling System 6 7L Turbo Diesel Engine MOPAR威 Engine Coolant Antifreeze 5 Year 100 000 Mile Formula or equivalent 5 7 Gallons 21 4 Liters 6 MAINTAINING YOUR VEHICLE 133 ...

Page 136: ...oil category is required In ambient temperatures above 0 F 18 C 15W 40 engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine oil category is required Engine Oil Filter MOPAR威 Engine Oil Filter or equivalent Engine Fuel Filter MOPAR威 Fuel Filter or equivalent Must meet 5 micron rating Using a fuel filter that does not meet the manufacturers filtration and water separati...

Page 137: ...me cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters This vehicle is fully compatible with biodiesel blends up to 5 biodiesel meeting ASTM specification D 975 Diesel Ex...

Page 138: ...t licensed ATF 4威 product Automatic Transmission If Equipped Six Speed AS68RC Chassis Cab Only MOPAR威 AS68RC Automatic Transmission Fluid or equivalent Clutch Linkage MOPAR威 Multi Purpose Grease NLGI Grade 2 E P or equivalent Manual Transmission G 56 If Equipped MOPAR威 ATF 4威 Automatic Transmission Fluid or equivalent licensed ATF 4威 product 136 MAINTAINING YOUR VEHICLE ...

Page 139: ...MAINTENANCE SCHEDULES CONTENTS 䡵 Maintenance Schedule 138 Oil Change Indicator System 139 Perform Service Indicator 140 Required Maintenance Intervals 140 7 ...

Page 140: ... Month Inspect the batteries and clean and tighten the termi nals as required Check the fluid levels of the coolant reservoir brake master cylinder and transmission and transfer case if equipped add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the automatic transmission fluid level if equipped Check the manual transmission fluid level if equipped Check...

Page 141: ...generation of the exhaust after treat ment system which can decrease the life of the engine oil Failure to change the engine oil per the maintenance schedule can result in internal engine damage For information on resetting the Oil Change Indicator message refer to Oil Change Due under Electronic Vehicle Information Center EVIC EVIC Warning Lights in Understanding Your Instrument Panel for further...

Page 142: ... this maintenance is due the Electronic Vehicle Information Center EVIC will display Perform Service When the Perform Ser vice message is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crank case Ventilation CCV filter element and cleaning of the EGR Cooler The procedure for clearing and resetting the Perform...

Page 143: ...System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULES 141...

Page 144: ...Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for poli...

Page 145: ...ce the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Inspect drive belt replace if necessary Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Odometer Reading Date Repair Order Dealer Code Signatur...

Page 146: ...e tires Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet off road or freq...

Page 147: ... System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULES 14...

Page 148: ...tate tires Inspect drive belt replace as necessary Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front 4x4 and...

Page 149: ... System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULES 14...

Page 150: ... the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet off road or frequent trailer towing Change automatic transmission fluid and sump filter Chassis Cab Only Change automatic transm...

Page 151: ...oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Inspect drive belt replace as necessary Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase Ventilation Filter CCV Clean EGR Valve Ram Truck Only Clean EGR Cooler Ram Truck Only Odo...

Page 152: ...ab Only Rotate tires Flush and replace engine coolant at 60 months if not replaced at 97 500 miles 157 000 km Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axl...

Page 153: ... System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULES 15...

Page 154: ...e fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front 4x4 and rear axle fluid change if usi...

Page 155: ...nths since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Flush and replace engine coolant Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid 3500 Ram Truck Only Odometer Reading Date Repair Order Dealer Code Signature Author...

Page 156: ... engine coolant if not replaced at 60 months Rotate tires Inspect drive belt replace as required Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Flush and replace power steering fluid Inspect ...

Page 157: ...nce the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Inspect drive belt replace as required Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Odometer Reading Date Repair Order Dealer Code Signatur...

Page 158: ...ds Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet off road or frequent trailer towing Change automatic transmission fluid and sump filter Chassis Cab Only Change automa...

Page 159: ...r System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULES 1...

Page 160: ...Replace fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for p...

Page 161: ...r System within 7 500 miles 12 000 km or six months since the last oil and filter change change the engine oil and engine oil filter Check the Diesel Exhaust Fluid DEF tank refill if necessary Chassis Cab Only Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 7 MAINTENANCE SCHEDULES 1...

Page 162: ...drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Flush and replace engine coolant at 120 months if not replaced at 97 500 miles 157 000 km Inspect the front 4x4 and rear axle fluid change if using your vehicle ...

Page 163: ...de Island CAUTION The manufacturer highly recommends that all cooling system service maintenance and repairs be performed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent...

Page 164: ......

Page 165: ...INDEX 8 ...

Page 166: ...136 Shifting 54 Axle Fluid 136 Battery 114 Blanket 43 115 Emergency Starting 92 Brake Fluid 136 Brake System 121 Fluid Check 121 Master Cylinder 121 Warning Light 19 Brake Transmission Interlock 53 Capacities Antifreeze Engine Coolant 133 Capacities Fluid 133 Caps Filler Oil Engine 103 Radiator Coolant Pressure 118 Charge Air Cooler 121 Check Engine Light Malfunction Indicator Light 23 Coolant Pre...

Page 167: ...84 Diesel Fuel System Re Priming 110 Dipsticks 100 Disposal 104 Antifreeze Engine Coolant 119 Engine Oil 104 Draining Fuel Water Separator Filter 106 Electronic Range Select ERS 60 71 Electronic Vehicle Information Center EVIC 25 Emergency In Case of Jump Starting 92 Engine 99 Air Cleaner 104 Block Heater 35 49 Break In Recommendations 12 Compartment 99 Coolant Antifreeze 134 Identification 99 Idl...

Page 168: ... Transfer Case 123 Fluid Brake 136 Fluids Lubricants and Genuine Parts 134 Fog Lights 24 Fuel 82 83 Adding 83 Diesel 82 83 134 Filter 106 Gauge 15 Requirements 82 Specifications 83 Tank Capacity 133 Gauges Coolant Temperature 15 Fuel 15 Oil Pressure 17 Speedometer 16 Tachometer 15 Voltmeter 18 41 Gear Ranges 54 65 76 Idle Up Feature 44 Information Center Vehicle 25 Instrument Cluster 14 15 166 IND...

Page 169: ... Reminder 24 Security Alarm Theft Alarm 17 Theft Alarm Security Alarm 17 Tire Pressure Monitoring TPMS 21 Traction Control 17 Warning Instrument Cluster Description 15 Locks Steering Wheel 8 Maintenance Procedures 100 Maintenance Schedule 138 Manual Transmission 75 Fluid Level Check 124 Lubricant Selection 136 Shift Speeds 76 New Vehicle Break In Period 12 Noise Control Maintenance 128 Tampering P...

Page 170: ...erdrive 62 72 Overdrive OFF Switch 62 72 Perform Service Indicator Reset 140 Power Take Off Adapter 78 Take Off Operation 78 Power Steering Fluid 136 PTO Power Take Off 78 Radiator Cap Coolant Pressure Cap 116 118 Remote Control Starting System 8 Remote Starting System 8 Resetting Perform Service Indicator 140 Seat Belts Reminder 24 Selection of Coolant Antifreeze 116 134 Shifting 52 Automatic Tra...

Page 171: ...Starting 8 Tachometer 15 Temperature Gauge Engine Coolant 15 Tip Start 34 Tires Pressure Warning Light 21 Torque Converter Clutch 63 74 Tow Haul 62 Traction Control 123 Traction Control Light 17 Transfer Case Fluid 136 Transmission Automatic 54 64 Fluid 136 Manual 34 75 Shifting 52 Trip Odometer 17 18 Turn Signals 15 Viscosity Engine Oil 103 Voltmeter 18 41 Warning Lights Instrument Cluster Descri...

Page 172: ...ed The antenna cable should be as short as practical and routed away from the vehicle wiring when possible Use only fully shielded coaxial cable Carefully match the antenna and cable to the radio to ensure a low Standing Wave Ratio SWR Mobile radio equipment with output power greater than nor mal may require special precautions All installations should be checked for possible interference between ...

Page 173: ...Chrysler Group LLC 12D241 226 AD 4th Edition Printed in U S A ...

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