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STARTING AND OPERATING
and should be used with care. Do not operate the
winch without reading and understanding the
complete winch owner's manual.
Tensioning The Winch Rope
The winch rope must be properly tensioned
before use. Follow the instructions below to
tension the rope:
1. Un-spool the rope leaving five wraps of
rope on the winch drum.
2. Attach the hook to a suitable anchor point.
3. Apply at least 1,000 lbs (454 kg) of tension
to the rope while winding the rope. Always
use care to ensure the rope does not pile up
on one side of the drum and is neatly wound
onto the drum.
Low Voltage Interrupt
Your winch is equipped with a device that will
interrupt winch function if the vehicle charging
system voltage drops to a low level. The winch
will not power-in or out for 30 seconds if this
device is tripped. If the interrupt is tripped, the
vehicle should be operated at high idle for a few
minutes to allow the vehicle charging system to
recover before continuing to winch.
U
NDERSTANDING
T
HE
F
EATURES
O
F
Y
OUR
W
INCH
Winch Components
1. Motor: The winch motor is powered by the
vehicle charging system.
2. Remote Socket: The remote socket (which
will be located on the bumper assembly)
allows the remote control to be attached to
the control pack to allow the winch to
function.
3. Winch Drum With Integral Brake: The winch
drum allows the rope to be stored on the
winch and transmits force to the rope. The
winch is equipped with an integral brake
that will stop rotation of the winch drum if
the winch motor is stopped.
4. Synthetic Rope: The synthetic rope allows
the winch to be connected to an anchor to
provide a pulling force. This synthetic rope is
highly flexible, lightweight, and it floats.
5. Clutch Lever: The clutch lever allows the
winch drum to be disconnected from the
winch motor to allow the rope to be pulled
from the winch by hand.
6. Remote Control: The remote control
provides the interface between the winch
operator and the winch. The remote control
provides the ability to power the winch in,
out, and stop the winch. To operate the
winch, the toggle switch is pushed down to
power the winch in and up to power the
winch out. The winch will stop if the switch
is left in the neutral (center) position.
CAUTION!
Be certain the anchor will withstand the load
required to tension the winch rope.
CAUTION!
The winch rope must spool on the winch drum
in the direction indicated on the drum rotation
decal on the winch.
21_DJD2_OM_EN_USC_t.book Page 192
