Ragazzini RC2-Mxl, Instructions For Use Manual

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INSTRUCTIONS FOR USE
3
LM05EN002
TABLE OF CONTENTS
A CHARACTERISTIC DATA – MACHINE CONFIGURATION (attached to the machine)
B GENERAL WARNINGS ....................................................................................................................................................... 5
B.1 RESPONSIBILITY.................................................................................................................................................................................................................... 6
B.2 ORIGINAL VERSION OF THE INSTRUCTIONS .................................................................................................................................................................... 6
B.3 CONFORMITY OF THE PRODUCT ........................................................................................................................................................................................ 6
B.3.1 COPY OF THE EC DECLARATION OF CONFORMITY: ................................................................................................................................................. 7
B.3.2 IDENTIFICATION PLATE .................................................................................................................................................................................................. 8
B.4 EXPLANATION OF THE SYMBOLS AND PICTOGRAMS USED IN THE MANUAL ............................................................................................................ 9
B.4.1 WARNING NOTES ............................................................................................................................................................................................................ 9
B.4.2 HAZARD PICTOGRAMS THAT MAY BE PRESENT IN THE INSTRUCTIONS FOR USE ............................................................................................. 9
C SAFE INTERACTION WITH THE MACHINERY ............................................................................................................... 10
C.1 WORK ENVIRONMENT ........................................................................................................................................................................................................ 10
C.2 MAN-MACHINE INTERFACES ............................................................................................................................................................................................. 10
C.3 INTENDED USE OF THE NON-ATEX VERSION PUMP ..................................................................................................................................................... 10
C.3.1 INTENDED USE OF THE MACHINE .............................................................................................................................................................................. 10
C.3.2 PROHIBITED USE. .......................................................................................................................................................................................................... 10
C.3.3 REASONABLY FORESEEABLE MISUSE OF THE MACHINE ...................................................................................................................................... 10
C.4 INTENDED USE OF THE ATEX VERSION PUMP............................................................................................................................................................... 11
C.4.1 INTENDED USE OF THE MACHINE .............................................................................................................................................................................. 11
C.4.2 PROHIBITED USE. .......................................................................................................................................................................................................... 11
C.5 GUARDS AND SAFETY DEVICES ....................................................................................................................................................................................... 12
C.5.1 ELECTRICAL SAFETY DEVICES (STANDARD CONFIGURATION WITH ELECTRICAL PANEL) ............................................................................. 12
C.5.2 SAFETY FUNCTIONS ACCORDING TO THE EN13849-1 STANDARD ....................................................................................................................... 12
C.5.3 MEASURES TO REDUCE NOISE RISKS ...................................................................................................................................................................... 12
C.5.4 MEASURES TO REDUCE EXTREME TEMPERATURES RISKS ................................................................................................................................. 12
C.5.5 MEASURES TO REDUCE OTHER RISKS ..................................................................................................................................................................... 12
C.6 RESIDUAL RISKS ................................................................................................................................................................................................................. 13
C.6.1 RESIDUAL RISKS DURING NORMAL USE OF THE MACHINE................................................................................................................................... 13
C.6.2 RISKS GENERATED BY TAMPERING AND/OR PROHIBITED BEHAVIOUR ............................................................................................................. 13
C.6.3 RESIDUAL RISKS DURING MAINTENANCE ................................................................................................................................................................ 13
C.6.4 DANGEROUS AREAS..................................................................................................................................................................................................... 13
C.6.5 RISKS FOR EXPOSED PERSONS ................................................................................................................................................................................ 14
C.6.6 INFORMATION AND WARNINGS APPLIED ON THE MACHINE ................................................................................................................................. 14
C.7 PROTECTIVE MEASURES TO BE TAKEN BY THE USER ................................................................................................................................................ 15
C.7.1 PERSONAL PROTECTIVE EQUIPMENT ....................................................................................................................................................................... 15
D GENERAL DESCRIPTION................................................................................................................................................. 16
D.1 PISTON PUMP UNIT ............................................................................................................................................................................................................. 16
D.2 THEORY OF OPERATION .................................................................................................................................................................................................... 16
D.3 DIMENSIONS AND VOLUME ............................................................................................................................................................................................... 17
E TRANSPORTATION - HOISTING - STORAGE................................................................................................................. 18
E.1 GENERAL WARNINGS ......................................................................................................................................................................................................... 18
E.2 PERSONAL PROTECTIVE EQUIPMENT ............................................................................................................................................................................. 18
E.3 TRANSPORTATION .............................................................................................................................................................................................................. 19
E.4 HOISTING .............................................................................................................................................................................................................................. 19
E.5 POSITIONING AND FIXING THE MACHINE ........................................................................................................................................................................ 19
E.5.1 POSITIONING OF THE PUMP, VERSION WITH WHEELS .......................................................................................................................................... 19
E.5.2 POSITIONING AND FIXING OF THE PUMP, VERSION WITH FIXED FRAME (OPTIONAL) ...................................................................................... 19
E.6 STORAGE .............................................................................................................................................................................................................................. 19
F INSTALLATION ................................................................................................................................................................. 20
F.1 GENERAL WARNINGS ......................................................................................................................................................................................................... 20
F.2 PERSONAL PROTECTIVE EQUIPMENT ............................................................................................................................................................................. 20
F.3 OPERATION AND MAINTENANCE AREAS ........................................................................................................................................................................ 20
F.4 CHECKS BEFORE INSTALLATION ..................................................................................................................................................................................... 21
F.5 ELECTRICAL CONNECTION................................................................................................................................................................................................ 21
F.5.1 STANDARD CONFIGURATION WITH ELECTRICAL PANEL ....................................................................................................................................... 21
F.5.2 CONFIGURATION WITHOUT ELECTRICAL PANEL (OPTIONAL)............................................................................................................................... 21
F.6 CONNECTION WITH PRODUCT RECEIVING SYSTEM ..................................................................................................................................................... 22
F.7 PIPES - CORRECT INSTALLATION ..................................................................................................................................................................................... 23
F.7.1 FLUID PRODUCTS ......................................................................................................................................................................................................... 23
F.7.2 VISCOUS PRODUCTS.................................................................................................................................................................................................... 23
F.7.3 OVERPRESSURE ........................................................................................................................................................................................................... 23
F.7.4 PUMP STOPPED ............................................................................................................................................................................................................ 23
G INSTRUCTIONS FOR COMMISSIONING - OPERATION - SHUT-DOWN ....................................................................... 24
G.1 GENERAL WARNINGS FOR NORMAL OPERATION OF THE MACHINE ......................................................................................................................... 24
G.1.1 CHECKS AND INSPECTIONS FOR THE SAFE USE OF THE MACHINE .................................................................................................................... 24
G.2 PERSONAL PROTECTIVE EQUIPMENT ............................................................................................................................................................................. 25
G.3 EMERGENCY STOP ............................................................................................................................................................................................................. 25
G.3.1 RESET AFTER AN EMERGENCY STOP ....................................................................................................................................................................... 25
G.4 START .................................................................................................................................................................................................................................... 26
G.5 OPERATION .......................................................................................................................................................................................................................... 26
G.5.1 ACTIONS TO BE AVOIDED ............................................................................................................................................................................................ 26
G.6 STOPPING ............................................................................................................................................................................................................................. 26
G.6.1 STOPPING THE PUMP ................................................................................................................................................................................................... 26
G.6.2 DRAINING THE PUMP .................................................................................................................................................................................................... 26
G.6.3 CLEANING THE PIPES ................................................................................................................................................................................................... 27