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38

Maintenance Procedure - Transformer Fuse

1.

  isolate the electrical supply to the control box.

2.

  remove the cover from the control box.

3.

  remove the fuse in the side of the transformer.

4.

  Refit the new fuse in reverse order.

Removal and Installation of the PCB

pcb

auxiliary connections

sensor connections

solenoid Valve 

connections

fixing screw

fixing screw

Replacement Procedure - PCB

1.

  isolate the electrical supply to the control box.

2.

  remove the cover from the control box.

3.

  disconnect the electrical cable that connects the transformer to the pcb.

4.

  make a note of the positions of the connections for the sensors and the solenoid 

valves.

5.

  disconnect the solenoid valves and the sensors connections from the pcb.

6.

  if necessary, disconnect any auxiliary connections from the pcb.

7. 

loosen cable glands on top of box to assist pcb removal.

8.

  Remove the fixing screws (2 off) that secure the PCB to the control box.

9.

  remove the pcb from the control box.

10.

  Refit the new PCB in reverse order.

11.

  The control box will now need programming with the hand held programmer 

(refer to the product manual for the hand held programmer).

Summary of Contents for Pulse 120

Page 1: ...1 IMPORTANT Installer This manual is the property of the customer and must be retained with the product for maintenance and operational purposes PRODUCT MANUAL THE RADA PULSE ELECTRONIC WASHROOM ...

Page 2: ... Box 21 2 Install the Sensors 23 2 1 Rada Pulse 120 and 122 Sensors 23 2 2 Rada Pulse129 Sensor 24 2 3 Rada Pulse LR Sensor 26 2 4 Rada Pulse 124 125 and 126 Ceiling Sensors 28 3 Install the Solenoid Valves 30 3 1 Rada SV1015 HP Solenoid Valve 30 3 2 SV2022 SV2028 Solenoid Valve 31 3 3 SV3022 Solenoid Valve 32 4 3MTM Connectors 33 Commissioning Programming 34 Installation Check 34 Commission the S...

Page 3: ...ation e g 5 showers 3 washbasins 1 urinal and 1 W C The Rada Pulse Control Box is designed to interface with Rada Pulse Sensors and Rada Pulse Solenoid Valves which control the system functions Mounted in the Rada Pulse control box is a Printed Circuit Board to Supply power to the remote mounted sensors Operate remote mounted solenoid valves Allow the operating functions to be programmed in throug...

Page 4: ...w voltage The sensor is supplied with 3 0 metres of 2 core cable and is fixed to the wall using two fixing screws supplied The sensor is housed within a chrome plated solid disc with a recessed rear foam seal Rada Pulse LR Sensor The LR sensor is a short range active sensor and is designed to be installed within a shower W C or basin area The LR Sensor is a chrome plated vandal resistant sensor de...

Page 5: ...tes correct installation Rada SV2022 Solenoid Valve Indirect Acting A 3 4 servo assisted solenoid valve made from brass with 3 4 BSP female connections A flow direction arrow on the valve facilitates correct installation Rada SV2028 Solenoid Valve Indirect Acting A1 servo assisted solenoid valve made from brass with 1 BSP female connections The valve is marked IN on the end to connect the inlet wa...

Page 6: ... outlet The controller is multilingual and the user can select the appropriate language via the menu system 4 3 Rada Disable Key Switch The Rada Disable Key Switch is a key operated isolation switch designed to be used with the Rada Pulse Control Box The unit is wired directly to the Pulse Control Box and disables the system for cleaning and maintenance 4 4 Rada Pulse Key Switch The Rada Pulse Key...

Page 7: ...e products are not designed to be vandal resistant subjected to extremes of temperature unauthorised tampering or wilful abuse Rada products are precision engineered and should give continued superior and safe performance provided 1 They are installed commissioned operated and maintained in accordance with the recommendations given in this Manual 2 Periodic attention is given as necessary to maint...

Page 8: ...ensors 2 1 Rada Pulse 120 122 Sensor 1 x Rada Pulse 120 or 122 Sensor complete with 3 metres of 2 core cable 2 x Wall Plugs 2 x Fixing Screws 1 x 2 5 mm Hexagon Wrench 1 x Plug in Connector 1 x Cable Gland 2 x 3MTM Connectors 1 Rada Pulse Control Box Documentation 1 x Installation Template 1 x Rada Pulse Control Box 4 x Fixing Screws not illustrated 4 x Wall Plugs not illustrated ...

Page 9: ...or complete with 3 metres of 2 core cable 2 x Fixing Screws 2 x Wall Fixings 1 x 2 5 mm Hexagon Wrench 1 x Plug in Connector 1 x Plug in Connector 1 x Cable Gland 1 x Cable Gland 2 x 3MTM Connectors 2 x 3MTM Connectors 2 x M6 x 175 mm Fixing Studs with fittings Rada Mounting Plate 129 Optional Accessory 1 x Rada Mounting Plate 1 x 2 5 mm Hexagon Wrench 2 x Screws M5 x 12 mm ...

Page 10: ...x SV2022 Solenoid Valve 1 x Cable Gland 1 x Plug in Connector 1 x Electrical Connector 1 x Electrical Connector 2 4 Rada Pulse 124 125 126 Ceiling Sensor 1 x Plug in Connector 1 x Cable Gland 2 x Spade Connectors 2 x M3 x 20 mm Screws not illustrated 2 x M3 x 50 mm Screws not illustrated 1 x Rada Pulse 124 125 or 126 Ceiling Sensor complete with 3 metres of 2 core cable ...

Page 11: ...olenoid Valve 1 x SV3022 Solenoid Valve 1 x Electrical Connector 3 3 SV2028 Solenoid Valve 1 x SV2028 Solenoid Valve 1 x Cable Gland 1 x Plug in Connector 1 x Electrical Connector 1 x Cable Gland 1 x Plug in Connector ...

Page 12: ... mm 1 Rada Pulse Control Box 84 mm Diameter 6 mm 12 mm 68 mm 6 mm 22 mm 84 mm 2 Rada Pulse Sensors 2 1 Rada Pulse 120 122 Sensor 2 2 Rada Pulse 129 Sensor 68 mm 5 mm 84 mm Diameter 52 mm Dia Rada Mounting Plate 129 Optional Accessory ...

Page 13: ...8 mm dia 9 5 mm to 25 mm 16 mm Note The M6 fixing studs supplied allow the LR sensor to be attached through a wall to a maximum thickness of 165 mm If longer M6 fixing studs are required these will have to be purchased through your local supplier Finished Wall 170 mm maximum 75 mm 75 mm ...

Page 14: ...14 3 2 SV2022 Solenoid Valve 55 mm 75 mm 75 mm 3 3 SV2028 Solenoid Valve 72 mm 96 mm 85 mm 18 mm 20 mm 3 Solenoid Valves 3 1 SV1015 HP Solenoid Valve 127 mm 78 mm 14 mm ...

Page 15: ...15 3 4 SV3022 Solenoid Valve 82 mm 75 mm 90 mm 18 mm ...

Page 16: ... Pulse Relay Box Fan Output Light Output Pump Output 1 x Disinfection Valve Output Ambient Temperature Range 0 40 C Maximum Humidity 80 at 25 C Type of action Type 1 Suitable for continuous use Software Firmware Class A control function 2 Rada Pulse Sensors 2 1 Rada Pulse 120 122 Sensors Material Plastic shell Finish Chrome plated 3 m of 2 core sheathed cable with connections sealed into the senso...

Page 17: ... secure to a junction box if required Supplied with 2 x screws M5 x 12 mm stainless steel with hexagon slot and a 2 5 mm A F hexagon wrench 2 3 Rada Pulse LR Sensor Material Brass Finish Chrome plated 3 m of 2 core sheathed cable with connections sealed into the sensor Operating voltage 12 V AC via the 2 core cable 2 x M6 x 175 mm fixing studs rear fixing Temperature range 4 to 70 C Protection IP6...

Page 18: ...aximum ambient temperature 40 C Maximum fluid temperature for 100 full range operation 70 C Maximum combined fluid and ambient temperature 130 C 3 1 Rada SV1015 HP Solenoid Valve Supply Voltage 12 V AC 50 60 Hz Rating 5 VA Body Material PA66 Reinforced Fibreglass Connections 15 mm compression connections 1 2 BSP union connections with flat faced inserts Min Max Pressures 20 to 1000 kPa 0 2 to 10 b...

Page 19: ...e Note A maximum of 5 SV3022 Solenoid Valves may be used on one Rada Pulse control system Supply Voltage 12 V AC 50 60 Hz Rating 13 VA Body Material Brass Connections 3 4 BSP female connections Min Max Pressures 0 800 kPa 0 8 bar Type Lift assisted Maximum cable runs for solenoid connections are as follows SV1015 Cable Size mm2 Max Length in Metres 0 50 27 0 75 40 1 0 53 2 0 104 SV2022 SV2028 SV30...

Page 20: ...ure or temperature unauthorised tampering or wilful abuse 7 Rada solenoid valves require a 12 V AC electrical supply provided by the transformer housed within the Rada Pulse Control Box Warning Do not connect the solenoid valves to mains voltage Note The Rada Pulse system control box can power a maximum of five SV3022 solenoid valves These must be controlled by alternate power outputs on the Pulse...

Page 21: ...rtant Do not connect mains voltage to the PCB Auxilliary Terminals These connections are designed to switch mains voltage loads through contacts of a 12 V DC relay max coil resistance 160 ohms A relay box designed for use with the Pulse Control Box is available refer to section Description Accessories Programming of all outlets is via the hand held programmer refer to section Description Accessori...

Page 22: ...s to Auxiliary Units e g Fan Light Disinfection refer to section Description 4 Accessories 4 1 Rada Pulse Relay Box Connection to Mains Power Supply 7 Connect the transformer to the mains electrical supply 8 Thecontrolboxwillnowrequirecommissioning refertosection Commissioning Programming Factory setting is Showers On for 30 seconds Connection to Hand Held Programmer ...

Page 23: ...e Do not join sensor cables in close proximity to the sensor as this can allow water ingress and impair the function of the Rada Pulse System Note If a system cable requires lengthening use only the 3MTM connectors packed with Pulse sensors and the Rada Pulse cable extension accessory kit 3MTM cable connectors must be positioned within a dry area to prevent water ingress affecting the operation of...

Page 24: ...of 129 Sensor Fixing Screws Wall Plug Installation of 120 122 Sensors Grub Screw Cover Fixing Screw Wall Plug Sensor 3 Secure the sensor to the wall with the supplied fixing screws To prevent water ingress into the building fabric place a thin bead of silicone sealant around the top edge of the sensor refer to illustration 4 Make the connection between the 2 core cable and the Rada Pulse control b...

Page 25: ... that the 4 mm fixing holes are in the vertical position Refer to illustration Junction Box Installation When preparing the finished wall surface e g tiling allow sufficient clearance to facilitate alignment of the fixing screws into the fixing holes of the junction box Leave space for the cable to be inserted through the centre of the mounting plate 2 With the mounting plate secure offer up the R...

Page 26: ...able 1 Decide on a suitable location for the LR Sensor 2 Position the LR Sensor backplate onto the level finished wall Note Use a spirit level to make sure that the LR Sensor backplate is horizontal Make sure the M6 fixing studs holes are in the correct position for the LR Sensor 3 Mark the centre positions for the M6 fixing studs and the sensor cable 4 Drill pilot holes for the centres of the thr...

Page 27: ...ke sure that the LR Sensor cable does not become caught 11 Place the LR Sensor backplate washers over the M6 fixing studs and secure with the nuts 12 Grout around the LR Sensor with hard setting compound 13 Make the connection between the 2 core cable and the Rada Pulse control box using the plug in connector supplied LR Sensor Backplate LR Sensor M6 Fixing Studs LR Sensor Cable LR Sensor Cable Fi...

Page 28: ...e to the connector block A on the Sensor internal circuit board B refer to illustration Wiring polarity is not important 3 Align and offer up the Sensor unit to the base unit Refer to illustration and retain with bolts supplied but do not tighten these yet 4 The sensor C is retained on a swivel bracket which enables the sensor to be directed toward the target area Rotate the Sensor unit until the ...

Page 29: ...29 Installation of Ceiling Sensor ...

Page 30: ...screw and remove the electrical connector Remove the retaining screw from the connector 4 Lever the insert out of the electrical connector using a small screwdriver 5 Fit the electrical wiring through the cable gland and connect it to the terminals in the insert Wiring polarity is not important 6 Reassemble the electrical connector and refit it to the solenoid coil Tighten the retaining screw Note...

Page 31: ...l connector retaining screw and remove the electrical connector Remove the retaining screw from the connector 3 Lever the insert out of the electrical connector using a small screwdriver 4 Fit the electrical wiring through the cable gland and connect it to the terminals in the insert Wiring polarity is not important 5 Reassemble the electrical connector and refit it to the solenoid coil Tighten th...

Page 32: ...n the insert Wiring polarity is not important 5 Reassemble the electrical connector and refit it to the solenoid coil Tighten the retaining screw 6 The SV3022 Solenoid Valve is fitted with a high power coil A maximum of five SV3022 Solenoid Valves may be connected to one Rada Pulse Control Box Important These must be connected to alternate outputs of the Rada Pulse Control Box e g 1 3 5 7 9 Each f...

Page 33: ...se the 3M connectors supplied with the fixing pack After compressing they will release sealant the use of any other type of connector may cause operation problems Cable Sheath ends must not be exposed to wet conditions and must terminate within a sealed enclosure or a fully sealed cable joint 1 Insert the wire ends into the 3M connectors make sure that they are fully pushed into the connectors so ...

Page 34: ...ied out in accordance with these instructions and must be conducted by designated qualified and competent personnel Refer to the Rada Pulse Hand Held Programmer Product Manual Operation Program a Channel for full commissioning instructions Remove the threaded plug at the top of the Control Box and with the arrow facing forward plug the Hand Held Programmer into the mating socket By accessing the P...

Page 35: ...the sensor lens Check each Pulse Sensor within the installation Make sure that the Pulse Washroom System provides the required output when each Sensor is triggered and that the water flow is not initiated by passers by outside the Sensor detection area It may be necessary to turn on the water supply to check that water can flow in response to Sensor activation Warning Additional testing must be ca...

Page 36: ...s or cap screws are tight Cleaning Procedures External surfaces may be wiped clean with a soft cloth and if necessary a mild washing up type detergent or soap solution can be used Warning Many household and industrial cleaning products contain mild abrasives and chemical concentrates and should not be used on these products Preventative Precautionary Maintenance Planned Maintenance Programmes The ...

Page 37: ...nsformer to the PCB 4 Unscrew the cable gland and carefully pull the electrical cable through it 5 Remove the fixing screws 4 off that secure the transformer to the control box 6 Remove the transformer from the control box 7 Refit the new transformer in reverse order Cable Gland Control Box Removal and Installation of the Transformer Fixing Screws Transformer Mains Electrical Cable ...

Page 38: ...the control box 3 Disconnect the Electrical Cable that connects the transformer to the PCB 4 Make a note of the positions of the connections for the sensors and the solenoid valves 5 Disconnect the solenoid valves and the sensors connections from the PCB 6 If necessary disconnect any auxiliary connections from the PCB 7 Loosen cable glands on top of box to assist PCB removal 8 Remove the fixing sc...

Page 39: ...emove the electrical connector from the solenoid coil If the Solenoid Coil is open circuit then it requires replacement normal impedance is approximately 10 ohms 3 Remove the four screws the spring the bracket the armature housing and the armature 4 Carefully remove the diaphragm assembly 5 Inspect the rubber of the diaphragm If the rubber is perished or damaged then replace the valve 6 Clean out ...

Page 40: ...proximately 3 ohms 2022 and 8 ohms 2028 4 Remove the four cap screws the washers the cover and the cover spring 5 Carefully remove the diaphragm assembly 6 Inspect the rubber of the diaphragm If the rubber is perished or damaged then replace the diaphragm assembly 7 Clean out any residue or debris from the body and make sure that all the holes are clear 8 Reassemble the components in reverse order...

Page 41: ...e is approximately 2 ohms 3022 4 Remove the four cap screws the washers the cover and the cover spring 5 Carefully remove the diaphragm assembly 6 Inspect the rubber of the diaphragm If the rubber is perished or damaged then replace the diaphragm assembly 7 Clean out any residue or debris from the body and make sure that all the holes are clear 8 Reassemble the components in reverse order Cleaning...

Page 42: ... solenoid connections on the PCB are pushed fully home and the connections on the sensor and or solenoid are secure d Defective fuse in control box Replace e Check sensor working correctly Replace if necessary f Check solenoid working correctly Replace if necessary g Check solenoid coil Replace if necessary h Check that solenoid is working correctly Service the valve body or replace if necessary 3...

Page 43: ... Assembly 422 77 Blanking Plugs x10 422 78 Cable Glands x10 422 79 Mains Cable Gland and Threaded Plug 422 80 Transformer Assembly 422 81 PCB 422 82 Channel Output Fuse 2 5 Amp 422 83 Supply Fuse 12 V 400 mA T 422 84 Mains Input Fuse located in transformer not shown T 2 5A H 250 V Important Use only Rada Approved Fuse Part No 422 84 ...

Page 44: ... Connector Pack not illustrated Rada mounting plate 129 Supplied with 2 x M5 x 12 mm stainless steel screws and 1 x 2 5 mm hexagonal wrench used to secure the Rada Pulse 129 sensor for extra fixing security Rada Pulse 129 Sensor 915 06 Rada Mounting Plate 129 422 85 A A Rada Pulse 124 125 126 Ceiling Mounted Sensor 429 51 Cover Pulse Ceiling Sensor 429 51 ...

Page 45: ...45 Rada Pulse LR Sensor 1640 033 LR sensor backplate assembly LR sensor backplate 2 x M6 x 175 mm fixing studs with fittings ...

Page 46: ...Power Connector 422 95 Diaphragm SV2022 422 98 Diaphragm SV2028 424 52 Component Pack 422 90 422 95 422 98 422 91 Rada SV1015 HP Solenoid Valve 408 71 Flat faced Inserts 2 424 52 Component Pack 817 38 Solenoid Valve 15 mm 408 71 817 38 424 52 408 71 424 52 ...

Page 47: ...47 SV3022 Solenoid Valve 422 92 Coil 422 96 Diaphragm Assembly 422 92 422 96 ...

Page 48: ...ck of a particular part is exhausted we will as an alternative provide an equivalent new product or part at a price equating to the cost of repair to the old bearing in mind the age of the product All spares are guaranteed for 12 months from date of purchase Spares that have been supplied directly from us can be returned within one month from date of purchase providing that they are in good order ...

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