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Q'STRAINT QLK-150, Installation Manual, Page: 2 / 36

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Q'STRAINT QLK-150 Installation Manual Download Page 2

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Summary of Contents for QLK-150

Page 1: ...K 150 WHEELCHAIR DOCKING SYSTEM COMPLIES WITH ALL APPLICABLE REQUIREMENTS OF ADA FMVSS CMVSS SAE J2249 CSA Z604 AS2942 ISO 10542 1 AND ANSI RESNA WC 4 SECTION 18 Installation Manual WHEELCHAIR DOCKING STATION ...

Page 2: ...traint and Q Straint logo are registered trademarks of Q Straint Inc Products mentioned herein are for identification purposes only and may be registered trademarks or trademarks of their respective companies All other brand names trademarks or registered trademarks are the property of their respective owners ...

Page 3: ...NCE CHECKLIST 30 WARRANTY 31 This manual is a comprehensive step by step instruction guide on how to install the QLK 150 Wheelchair Docking System and components onto vehicles floors Make sure to read understand and follow all these instructions To address any questions relating to installation ordering parts operating the Docking System troubleshooting maintenance service or anything else contact...

Page 4: ...ve and coated for adequate protection against corrosion per ISO 7253 or ASTM B117 or per customer requirements Do NOT install anchorages or any system components into faulty materials such as corroded metal wood plastic or fiberglass panels Vehicle anchor points may require reinforcement The installer or manufacturer is responsible for ensuring anchorages are installed into suitable floor structur...

Page 5: ...ned with micro switch protection Our durable wheelchair brackets offer occupants the right choice for their wheelchair securement SECURED ON THE ROAD We are involved in all major international safety committees to assist in developing and improving wheelchair and occupant safety standards Because safety is our 1 priority this System has been independently crash tested at a world renowned test faci...

Page 6: ...IT Q04S150 Adhesive Dash Control Driver s Control QLK 150 Wheelchair Docking System Electronic Control Module ECM Auxiliary Release Switch Occupant s Switch 3 Pin Wire Harness Power Ground and Ignition 2 Auxiliary Release Cables 2 Connectors 2 Adhesive Wire Clips Mounting Hardware Kit Grade 8 6 4 101 6mm Washers 6 Lock Nuts 6 Washers 6 3 8 9 53mm Bolts User Hangtag Installation Manual Use and Care...

Page 7: ...1 Lock Nut Only for UK Stabilizer Arm and Base Only for UK User Hangtag Installation Manual Use and Care Manual Warranty Card KIT Q04S151 UK Adhesive Dash Control Driver s Control QLK 150 Wheelchair Docking System Electronic Control Module ECM Manual Release Control with Release Cable Auxiliary Release Switch Occupant s Switch 3 Pin Wire Harness Power Ground and Ignition 2 Auxiliary Release Cables...

Page 8: ...3mm Bolts User Hangtag Installation Manual Use and Care Manual Warranty Card KIT Q04S153 Label Label EQUIPMENT AND PART NUMBERS Order Parts by calling a Q Straint authorized dealer 2 1 QLK 150 Wheelchair Docking System part Q041000 2 Manual Release Lever 1 1 2 3 1 Electrical Assembly part QS99016 Pawl Support Plate Assembly Includes QS99018 QS99017 2 QLK Base Wiring Harness 150 400cm part QS99008 ...

Page 9: ... Occupant s Switch Optional 6 Three Pin Wire Harness Power Ground Ignition part QS99005 7 US Hardware Kit not shown part Q04F0011 8 UK Hardware Kit not shown part Q045111 9 Remote Manual Cable Release Optional not shown part Q04F0013 10 Remote Manual Cable Release Installed Optional not shown part Q045152 1 Electronic Control Module ECM part QS99012 1 Locking Pawl 2 5 8 15 88mm Docking Bolt Grade ...

Page 10: ... 5mm 7 5 190 5mm 7 50 or 06 190 5mm or 1 5mm 8 79 223 2mm 6 37 161 9mm 2 or 06 50 9mm or 1 5mm 90º TYP 2 Optional base mounts allows the QLK 150 Docking System to be mounted from 1 5 38mm to 4 100mm 9 45 240 1mm 8 5 215 9mm ...

Page 11: ... Occupant Chosen location Chosen location Chosen location Fitted Onto the QLK 150 Docking System Varies depending on the wheelchair model Center Wheelchair over Docking System and mark up the position of Docking System and Stabilizer Disconnect main power source and make sure there are no open electrical connections Make sure equipment is working properly before installation then disconnect main p...

Page 12: ...ake sure they have enough room to move and are comfortable with the set up Wheelchair occupant MUST face forward in the vehicle 4 Allow occupant to place the wheelchair into ideal forward facing position and put the Docking System under the wheelchair for positioning The Locking Pawl on the Docking System should be unlocked if not push the Manual Release Lever to unlock it B Inspect the underside ...

Page 13: ... Base Mount for one of a different length This distance compensates for wheelchair tire pressure fluctuations 7 Mark the location of the QLK 150 Wheelchair Docking System with the wheelchair occupant present G If replacing an existing Q Straint QLK Docking System use the same holes in the vehicle and the new supplied Q Straint Hardware Grade 8 Mark Location of the Stabilizer 8 If installing the Ad...

Page 14: ...the location of the Stabilizer with the wheelchair occupant present K Measure the Stabilizer height and cut the Stabilizer Arm to correct length Mark Location of the Dash Control and Auxiliary Release Switch optional 11 With the wheelchair occupant present determine the best location for the Dash Control and the Auxiliary Release Switch optional L Release Wheelchair from Docking System 12 Push the...

Page 15: ...ain power P by connecting the red wire to a constant 12V source through the supplied 20 amp fuse or SAE approved equivalent 16 Connect the white wire to an ignition activated 12V source through the supplied 10 amp fuse or SAE approved equivalent 17 Connect the black wire to the chassis ground All ground locations MUST be free of paint corrosion and moisture with less than 1 ohm resistance to the n...

Page 16: ... the Docking System and Green Light on Dash Control illuminates T DO NOT use your fingers 23 With the Vehicle OFF press the Release Button on the Dash Control and Locking Pawl unlocks and Red Unlocked Icon illuminates for 10 seconds U If not installing the Auxiliary Release Switch proceed to step 26 24 With Vehicle OFF manually push in the Locking Pawl with a screwdriver to lock the QLK 150 Wheelc...

Page 17: ...eady audio beep is heard the noise level does not exceed 70 db 27 With the Vehicle ON press the Mute Button and the Warning Buzzer stops beeping Y If you do not want to disable the Warning Buzzer proceed to step 28 28 With the Vehicle ON manually push in the Locking Pawl with a screwdriver to lock the Docking System and the Green Light on Dash Control illuminates steady audio beep stops if it was ...

Page 18: ...Black Ground Wire 1 Red Power Wire 2 White Ignition Wire 3 3 Pin Wire Harness 4 Docking Base Wire Harness 5 Dash Control 6 Auxiliary Release Switch optional 7 Leave Auxiliary Release Cables optional connected to the 2 empty slots on the 5 pin connector attached to the Dash Control Wire Harness 8 PERMANENTLY ROUTE WIRES Before installation inspect the underside of vehicle floor note utilities frame...

Page 19: ...l of the vehicle battery Contact the vehicle OEM of Van Conversion Company if you have difficulty locating proper power and grounding sources ELECTRONIC CONTROL MODULE ECM 38 Permanently connect Docking Base Wire Harness and the 3 Pin Wire Harness to the Electronic Control Module ECM EE 39 Mount Electronic Control Module ECM behind dash panel with 4 screws provided or with double sided adhesive ta...

Page 20: ... on the environment INSTALL AUXILIARY RELEASE SWITCH OPTIONAL 42 Connect the Connectors to the Auxiliary Release Cables with a Crimping Tool Then connect the Auxiliary Release Switch to the Connectors The Auxiliary Release Cables should already be permanently connected to the 2 empty slots Ground and SW2 on the 6 pin connector attached to the Dash Control Wire Harness JJ 43 Install the Auxiliary R...

Page 21: ...up and pull the Cover out while pulling the inner Frame out MM 46 Insert Release Cable into one of the Release Cable Slots on the Frame NN 47 Insert and secure the Release Cable s Blue Bushing into the Frame Slot PP 48 Mount the Frame onto the Mounting Plate align the holes and secure with the provided screws QQ ...

Page 22: ...dle while vehicle is in motion for it will release the wheelchair 51 Or insert the Release Handle with the loop facing down through the opening on the Cover and into the Socket on inner Frame Then tighten the Set Screw through the opening on the Cover TT Pushdown Release Handle to release the wheelchair from the Docking System Do NOT pushdown Release Handle while vehicle is in motion for it will r...

Page 23: ...king System MUST be secured with all 6 bolts for WC 19 wheelchair Bariatric Chair and any wheelchair weighing 200kg 440 lbs and above for all others weighing less than 200kg 440 lbs it can be secured with the 4 corner bolts 55 Use supplied large washers and hardware Grade 8 XX to secure the QLK 150 Wheelchair Docking System 56 Line up the 3 8 9 53mm mounting holes and then bolt the Docking System ...

Page 24: ...e underside of vehicle floor note utilities frames cross members fuel tanks and other possible obstructions 58 Place the wheelchair without occupant on top of the Docking System Move wheelchair forward and engage the 5 8 15 88mm Docking Bolt into the Docking System AAA 59 Line up the mounting holes from the Stabilizer with the ones marked on the vehicle floor Insert the Stabilizer into the V Guide...

Page 25: ...ock nut DDD Make sure the Stabilizer does not shift in any direction while mounting it 62 Repeat step 61 for the remaining 3 corner holes EEE Make sure 2 to 3 threads of the bolts are sticking out after they are secured with the lock nuts 63 Push the Manual Release Lever to release the wheelchair from the Docking System FFF Proceed to step 69 MOUNTING THE ADVANCED STABILIZER 64 Remove the 6 Socket...

Page 26: ...ing for the Advanced Stabilizer Tighten all 6 Bolts 5 16 to 45ft lbs torque LLL For some applications it may be necessary to drill and thread a hole 2 or more in front of the 5 8 docking pin on the wheelchair bracket or on the frame of the wheelchair to accept the 3 8 Countersunk Stabilizing Bolt 68 Push the Manual Release Lever to release the wheelchair from the Docking System MMM Do NOT accident...

Page 27: ... it Releases Locking Pawl 3 Vehicle ON Locking Pawl Unlocked Solid Red Light Turns On for 10 Seconds N A 4 Press Mute Button Locking Pawl Unlocked Off N A 5 If Mute Button is NOT Pressed Locking Pawl Unlocked Steady Audio Beep N A 6 Wheelchair Occupant Enters Vehicle and Engages Docking Bolt into the Docking System Locking Pawl Locks and Secures Wheelchair Off N A 7 TEST with Vehicle On Locking Pa...

Page 28: ...28 POWER FAILURE AND MANUAL RELEASE NNN 1 In case of power failure or an emergency push the Manual Release Lever This will unlock the Locking Pawl and release the wheelchair from the Docking System NNN ...

Page 29: ...the Auxiliary Release Switch to open the Docking System and green light on Dash Control turns OFF The Green Light on the Dash Control will not turn ON The wheelchair is not secured in the Docking System therefore the Locking Pawl is still open or the Dash Control Wire Harness is not connected to the Electrical Control Module ECM How do I turn off the steady audio beep Press the Touchable Surface t...

Page 30: ...ht Inspect all wiring harnesses for chaffing and replace if needed Verify that all seatbelt systems are not worn or frayed Replace as needed Check Docking Bolt adjustment where it enters guide channel and correct if necessary 3 Any deficiencies shall be noted below and rectified before the QLK 150 Wheelchair Docking System is released to the consumer for use 4 If the repairing technician has any i...

Page 31: ...ls and workmanship Q Straint or its authorized dealer will at its sole discretion repair or replace the defective component s free of charge This warranty does not cover the cost of assembly or disassembly transportation labor or any other incidental costs involved in the removal of a defective part or the installation of the replacement part Q Straint or its authorized dealers reserves the right ...

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Page 36: ...rk of Q Straint Inc FOR TECHNICAL SUPPORT OR TO FIND YOUR NEAREST AUTHORIZED DEALER Q5 1150 QLK150 Rev E Q STRAINT EUROPE 72 76 John Wilson Business Park Whitstable Kent CT5 3QT United Kingdom Tel 44 0 1227 773035 Fax 44 0 1227 770035 Email info qstraint co uk Q STRAINT AMERICA 4031 NE 12th Terrace Oakland Park FL 33334 Tel 800 987 9987 Fax 954 986 0021 Email qstraint qstraint com Q STRAINT AUSTRA...

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