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User Manual

Pallet stacker Prmk10-PS

Version 2.0 - 17/06/2022

For serial number Prmk10-PS 2200000 and higher

(Always check Specification sheet of machine for applicable version)

Summary of Contents for Prmk10-PS

Page 1: ...User Manual Pallet stacker Prmk10 PS Version 2 0 17 06 2022 For serial number Prmk10 PS 2200000 and higher Always check Specification sheet of machine for applicable version...

Page 2: ...info qimarox com Internet www qimarox com Copyright Qimarox B V All rights reserved No part of this publication may be reproduced stored in a computer database or published in any form or in any way e...

Page 3: ...pallet stacker 9 User types and qualifications 10 Safety instructions 12 Safety provisions 15 Electrical safety 19 Sound level 19 Personal safety 19 Residual risks 20 Machine end of life and disposal...

Page 4: ...s and mechanics Operators installation and maintenance engineers and other users It is important to carefully read this manual as soon as possible after purchase of the machine Before operating the ma...

Page 5: ...eir manufacturers Note The operating instructions are found in the Operating manual OM which is supplied by the System integrator OEM CAUTION Make sure you use the correct version of the documentation...

Page 6: ...machine The conveyor is not part of the machine Transportation surface A surface intended for transportation of products For example a roller conveyor Transport system Combination of machines that is...

Page 7: ...l After approval the machine drawing and specification sheet are sent as a reference for this manual The machine drawing and specification sheet include Machine serial number Product dimensions and ma...

Page 8: ...of conformity for the machine to comply with EU regulations CE For the CE installation instructions see chapter 8 WARNING Before the CE Installation instructions have been met completely the machine m...

Page 9: ...liable for damages accidents unsafe conditions defects malfunctions or service failures caused by the following Owner s or user s failure to follow Qimarox s installation operation and maintenance in...

Page 10: ...infeed and outfeed conveyor is mandatory WARNING It is strictly forbidden to lift persons with the machine or to stand on the pallets or lifting frame WARNING It is strictly forbidden to overload the...

Page 11: ...Operating Manual An electrical installer is only qualified if a person has attended appropriate training and or attained appropriate industry standard recognized qualifications Qimarox can provide tr...

Page 12: ...with the layout drawing Make sure that the system into which the machine is integrated complies with all relevant health and safety directives and regulations and that the hazards that may be present...

Page 13: ...r the efficiency and safety of the machine Pallets should be suitable for automated handling and stacking No missing parts no nails screws or splinters sticking out that might disrupt the handling or...

Page 14: ...ack to fall forward or sideways or might cause products to fall from the top of the stack Special attention to the insertion of the fork is need when the pallet load is wider than the pallet WARNING D...

Page 15: ...ll safety equipment that has been removed from the machine The following safety equipment is part of the machine Covers Safety labels Emergency stops Area safety fencing Safety circuits Interlocking d...

Page 16: ...peration o at doors that can be opened during operation Wear head protection o at doors that can be opened during operation The following labels icons are present on the control cabinet Note The label...

Page 17: ...nce Level PL corresponding with the current standard for safety functions of a machine or a machine For required PL of this machine see the CE installation instructions in in chapter 8 Emergency stops...

Page 18: ...v2 0 EN WARNING Always switch off the machine when working under the carrier WARNING When working in the hazardous area under the carrier ALWAYS lower the lift to its lowest position manually or let...

Page 19: ...LpA at workstations does not exceed 70dB A Note The sound pressure level applies to typical pallets made of wood or plastic Pallets made of other materials might increase the sound level Note Factors...

Page 20: ...mains small A good quality pallet of the correct dimensions See section 3 3 6 A stable good quality product and pallet load of the good dimensions See section 3 3 7 A well set up machine horizontal tr...

Page 21: ...ion regulations instructions and precautions with regard to the disposal of products in the environment Overload test Before first putting into service a static and dynamic overload test on the machin...

Page 22: ...llets on top of each other The machine must be installed into a larger transport system in which pallets are automatically transported into the machine on a conveyor A Prorunner mk10 vertical conveyor...

Page 23: ...The forks are inserted into the pallet until they are fully inserted See section 3 3 8 6 The pallet is raised it to the middle position 7 The second pallet can enters the machine 8 The second pallet i...

Page 24: ...e pallet clamp Sensors The pallet stacker is equipped with the following sensors Sensor code Sensor name B5 Pallet stacker reference position B6 Detection fork in pallet B7 Pallet stacker low speed Po...

Page 25: ...overed this means the forks are safely inserted into the pallet The pallet can now be lifted When the pallet clamp with the first pallet moves down and photo sensor B7 detects the second pallet the pa...

Page 26: ...on the main frame The location of the connection units on the Prmk10 can be found in the user manual of the Prmk10 Machine set in a conveyor system The machine set can be used for stacking pallets Pro...

Page 27: ...Qimarox or after written permission from Qimarox has been obtained Environmental specifications Unless otherwise specified in the specification sheet of the machine the surrounding area of the machine...

Page 28: ...maintenance activities on the machine Refer to chapter 2 6 Working on the machine or on the lifting drives of the separate machines may be started only if the carrier is prevented from unintentional m...

Page 29: ...s Check the correct operation of the safety devices monthly Stop the machine immediately Repair or replace any faulty safety device Do not use the machine before all safety devices are functioning cor...

Page 30: ...water Avoid parts made of rubber or plastic such as cables and gaskets from making contact with oil solvents or other chemicals 1 Make sure there are no pallets on the machine 2 Switch off the machine...

Page 31: ...er to troubleshooting in the UM of the Prmk10 Problem Possible cause Solution Clamping arms not moving Gear motor failure Check gear motor replace if necessary Timing belt failure Check timing belts t...

Page 32: ...e machine can be found either in the specification sheet or in the separate document supplied with the documentation of the Prorunner mk1 of which the pallet stacker is an accessory Note Additional in...

Page 33: ...ccording to layout drawing Date of construction 202x Order Serial number mk10 PS 2xxxxxx complies with all applicable provisions of the following Directive s Directive 2006 42 EC Machinery Directive D...

Page 34: ...ms are added to this machine they must comply with the safety requirements of the Machinery Directive or other EU directives that apply to those items At the transitions between this machine and the a...

Page 35: ...stacker can be found in an external document For the electrical drawings of the pallet stacker Prmk10 PS refer to Electrical drawings Prmk10 Serial Number This document is provided with the machine 1...

Page 36: ...36 UM Pallet stacker Prmk10 PS v2 0 EN Nobelstraat 43 3846 CE Harderwijk Tel 31 341 436 700 E mail info qimarox com Internet www qimarox com...

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