PRECISION DIGITAL ConsoliDator 4 Instruction Manual Download Page 4

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ConsoliDator Multi-Channel Controller

Instruction Manual

TABLE OF CONTENTS

INTRODUCTION ----------------------------------------------------------------------- 3

ORDERING INFORMATION -------------------------------------------------------- 3

TABLE OF CONTENTS-------------------------------------------------------------- 4

SPECIFICATIONS--------------------------------------------------------------------- 7

General------------------------------------------------------------------------------------------- 7

4-20 mA Analog Inputs --------------------------------------------------------------------- 8

Flow Meter Pulse Inputs-------------------------------------------------------------------- 8

Digital Inputs ----------------------------------------------------------------------------------- 8

Relays -------------------------------------------------------------------------------------------- 9

4-20 mA Transmitter Outputs----------------------------------------------------------- 10

Modbus

Serial Communications----------------------------------------------------- 10

ConsoliDator

Software ------------------------------------------------------------------ 10

Compliance Information------------------------------------------------------------------ 10

SAFETY INFORMATION ---------------------------------------------------------- 11

INSTALLATION ---------------------------------------------------------------------- 12

Unpacking------------------------------------------------------------------------------------- 12

Wall Mounting ------------------------------------------------------------------------------- 12

Panel Mounting------------------------------------------------------------------------------ 13

Connections---------------------------------------------------------------------------------- 14

Power Connections ---------------------------------------------------------------------- 14

Input Signal Connections --------------------------------------------------------------- 15

4-20 mA Analog Input Connections ---------------------------------------------- 15

Flow Meter Pulse Input Connections--------------------------------------------- 16

Digital Input Connections ----------------------------------------------------------- 16

Analog Output Connections------------------------------------------------------------ 17

Relay Connections ----------------------------------------------------------------------- 18

Switching Inductive Loads ---------------------------------------------------------- 18

Serial Communication Connections ------------------------------------------------- 19

Serial Communication Using RS-422/485 -------------------------------------- 19

External Keypad Connections--------------------------------------------------------- 19

NAVIGATING AND EDITING ----------------------------------------------------- 20

SETUP AND PROGRAMMING -------------------------------------------------- 21

Main Setup Menu --------------------------------------------------------------------------- 22

General Functions------------------------------------------------------------------------ 22

Buzzer ----------------------------------------------------------------------------------- 22

Time Out -------------------------------------------------------------------------------- 22

Password-------------------------------------------------------------------------------- 22

Contrast --------------------------------------------------------------------------------- 23

Backlight--------------------------------------------------------------------------------- 23

Baud Rate------------------------------------------------------------------------------- 23

Parity ------------------------------------------------------------------------------------- 23

Modbus ID ------------------------------------------------------------------------------ 23

Tx Delay --------------------------------------------------------------------------------- 23

Summary of Contents for ConsoliDator 4

Page 1: ...4 Eight 4 20 mA Inputs Four 4 20 mA Inputs Eight 24 VDC 20 mA Four 24 VDC 20 mA Two 4 20 mA Outputs Four 4 20 mA Outputs Features and Highlights Nine Form C 10 A Relays Powered from AC or DC Four Puls...

Page 2: ...hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose All trademarks mentioned in this document are the property of their respective owners C...

Page 3: ...tion PDN CSETUP2 Custom Setup Programming Setup sheets available at www predig com PDN CERTCAL Certificate of Calibration PDN CERTCAL2 Certificate of Calibration with Data J1 INPUT J2 OUTPUT J3 INPUT...

Page 4: ...king 12 Wall Mounting 12 Panel Mounting 13 Connections 14 Power Connections 14 Input Signal Connections 15 4 20 mA Analog Input Connections 15 Flow Meter Pulse Input Connections 16 Digital Input Conne...

Page 5: ...gh or Low Pulse Alarm Modes 33 Trigger Alarm Mode 34 Annunciator High or Low Alarm Modes 34 Plunger Lift by Differential Pressure Mode 35 Plunger Lift by Time Mode 35 Lead Lag Modes Pump Alternation C...

Page 6: ...witch Closure 16 Figure 9 Digital Input From Live Signal 16 Figure 10 4 20 mA Output Powered by ConsoliDator 17 Figure 11 4 20 mA Output Powered by External Supply 17 Figure 12 Relay Connections 18 Fi...

Page 7: ...olated from all inputs outputs and relays to 1500 VAC Isolation to 500 VAC between analog inputs and analog outputs requires powering analog outputs with external supply Signal and output power ground...

Page 8: ...low Meter Pulse Inputs ACCURACY 1 count for K Factor 1 SIGNAL RANGE 100 mVp p to 15 Vp p 1 Hz to 10 kHz K FACTOR Programmable from 0 00001 to 999999 pulses unit DISPLAY OPTIONS Rate and total values d...

Page 9: ...any relay entering alarm state Supervisory Alarm Use to indicate CPU failure or analog input signal loss High or Low Pulse Action Assign to analog or pulse input channel for pulsing on off timed rela...

Page 10: ...red by external supply Modbus Serial Communications COMPATIBILITY EIA 232 PROTOCOL Modbus RTU DEVICE ADDRESS Programmable between 1 and 247 TRANSMIT DELAY Programmable between 0 and 300 ms BAUD RATE P...

Page 11: ...11 SAFETY INFORMATION CAUTION Read complete instructions prior to installation and operation of the controller WARNING Risk of electric shock WARNING Hazardous voltages present Installation and servi...

Page 12: ...please contact your supplier or the factory for assistance Wall Mounting For PD980 PD940 Models Obtain four 10 M5 screws and nuts Prepare four 1 4 6 mm holes through mounting surface spaced as shown...

Page 13: ...shers are necessary Prepare four 1 4 6 mm clearance holes through mounting surface spaced as shown Prepare panel cutout 8 35 W x 7 37 H 212 mm x 187 mm Center cutout vertically and horizontally with r...

Page 14: ...nnel safety Power Connections Power connections are made to one of the power terminal connectors All units are capable of being powered either by AC or by DC for the ranges specified CONNECT ONLY ONE...

Page 15: ...cations Each of the 4 20 mA inputs may be connected in any of the modes shown below External Power Supply 2 Wire 4 20 mA Transmitter ANALOG INPUT 2 Wire 4 20 mA Self Powered Transmitter GND GND ANALOG...

Page 16: ...ctions Digital Input Connections Digital Inputs are wired to two terminal connectors Normally open switch contacts may be used as shown in Figure 8 Figure 9 shows a Digital Input using an NPN open col...

Page 17: ...on the side of the case In order to obtain isolation from analog inputs outputs must be powered from an external supply as shown in Figure 11 Remote Display Chart Recorder etc ANALOG OUTPUT 24 LOOP IN...

Page 18: ...L O A D NO C Figure 13 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 for each volt across the contacts C 0 5 to 1 F for each amp through closed contacts Notes 1 Use capacitors rated...

Page 19: ...or performance compared to RS 232 Differential signals can help nullify the effects of ground shifts and induced noise signals that can appear as common mode voltages on a network RS 422 was designed...

Page 20: ...hich appears on screen as an arrowhead The keys below are used to navigate through menus and edit settings Other special keys appear throughout the programming process Key Action ACK Acknowledge relay...

Page 21: ...apply power to the instrument Inputs outputs and relays are configured individually It is recommended that all inputs be configured before outputs and relays are programmed Shown to the right is a typ...

Page 22: ...utput setup is covered in Programming Relays page 31 and Setting 4 20 mA Outputs page 40 General Functions The General Functions box contains various options and serial communication settings If you a...

Page 23: ...ght off if no buttons are pressed for five minutes This is recommended unless it is necessary to have the backlight constantly on When NO is selected the backlight is always on Baud Rate Select any av...

Page 24: ...he channel during operation Move cursor to Channel ID and press EDIT Use arrow keys to scroll through characters and move to the next position Press SAVE to store new setting to memory Next set displa...

Page 25: ...ignal in engineering units The graph in Figure 17 shows the display response based on example scaling parameters For this mode select Linear from Function options then follow Sensor Input Setup page 2...

Page 26: ...f value select Configure Function Parameters Press EDIT and use arrow keys to change the value Press SAVE when complete Follow Sensor Input Setup page 29 to enter your scaling parameters Note An input...

Page 27: ...s below a programmed value Below the cutoff value the controller will display 0 To enter a cutoff value select Configure Function Parameters Press EDIT and use arrow keys to change the value Press SAV...

Page 28: ...display Difference mode follows the same link principle but subtracts one or more channels from itself During operation the channel that is used to set up the link is the one that displays the sum or...

Page 29: ...move cursor to Low Value and press EDIT Use the arrows to enter a process value associated with a low sensor point Press SAVE 3 Move cursor to High Value and press EDIT Use the arrows to enter a proc...

Page 30: ...hannel is referenced Max Value Specify the rate or total maximum When this level is reached the channel s bargraph will appear completely filled Rate Fmt Select a position for the rate display decimal...

Page 31: ...ptions to turn relay on when any other relay enters alarm state High or Low Alarm Modes High or Low functions are used to turn the relay on and off at selected process points If it is necessary to hav...

Page 32: ...low set point is reached by any linked channel and off when all linked channels are above reset point Alarm Setup 1 Alarm Mode HIGH Multi Chan High Value 160 0 GAL Low Value 8 0 GAL Delay ON 1 0 sec...

Page 33: ...t reset point Delay ON Enter a delay between when the set point is reached and the pulse signal starts Delay OFF Enter a delay between when the reset point is reached and the pulse signal stops Pl Wid...

Page 34: ...nnel normally open pushbutton switch or External Key 4 Select ANNUNCIATOR HIGH from Alarm Mode options to turn relay on energize when high set point is reached and off when low reset point is reached...

Page 35: ...Set Point Enter the process variable point at which the relay closes a valve The point may either be differential pressure or flow from a turbine meter Delay On Enter the time between when the set poi...

Page 36: ...m Mode options to turn relay on when low set point is reached and off when high reset point is reached Alarm Setup 1 Alarm Mode LEAD LAG HIGH Channel TANK 1 High Value 160 0 GAL Low Value 8 0 GAL Dela...

Page 37: ...lays 1 2 and 3 In the Alarm Menu High Value is set at 160 0 GAL and Low Value is set at 8 0 GAL In the Override Menu Over Type is set to Override 1 2 ON Set Pt 1 is set to 170 0 GAL and Set Pt 2 is se...

Page 38: ...00 Value Enter the process value at which the pulse width will be 100 of cycle 0 Value Enter the process value at which the pulse width will be 0 of cycle Cycle Time Enter the period for 1 cycle maxim...

Page 39: ...EDIT EXIT Set Point Enter the process target Feedbk Ch Select an analog input to supply the feedback signal from the system Prop Gain Enter the proportional gain expressed as a percentage Int Time En...

Page 40: ...ng that channel in another Analog Output 4 mA Val Enter the low process level that will result in a 4 mA signal transmission 20 mA Val Enter the high process level that will result a 20 mA signal tran...

Page 41: ...r in Automatic mode The screen displays the current state of the relay the total time the relay has spent in the ON state and how many times the relay has cycled from OFF to ON In Manual mode this scr...

Page 42: ...the buzzer NEXT Press to scroll to the next operation screen Single Analog Input Operation Screen For each analog input channel there is a detailed individual channel operation screen which shows a ba...

Page 43: ...et the total to zero Password restricted ACK Use to acknowledge reset the relays assigned to Supervisory Summary or Annunciator Alarm functions and to silence the buzzer NEXT Use this key to scroll to...

Page 44: ...g to Automatic mode Password restricted ACK Press to acknowledge reset the relays assigned to Supervisory Summary or Annunciator Alarm functions and to silence the buzzer NEXT Press to scroll to the n...

Page 45: ...ing Manual mode Manual Relay Control To the right is an example of a Manual Relay Control screen as it appears in Manual mode The screen displays the current state of the relay the total time the rela...

Page 46: ...et Multiple Registers Set multiple values into specified holding registers Note To save data to non volatile memory after changing contents of holding register s write 0xFFFF to address 40600 Modbus R...

Page 47: ...8 80 112 144 176 208 240 Ch Online Flag Byte 17 49 81 113 145 177 209 241 Ch ID Char 1 Byte 18 50 82 114 146 178 210 242 Ch ID Char 2 Byte 19 51 83 115 147 179 211 243 Ch ID Char 3 Byte 20 52 84 116 1...

Page 48: ...279 309 339 369 Ch ID Character 5 Byte 280 310 340 370 Ch ID Character 6 Byte 281 311 341 371 Ch ID Character 7 Byte 282 312 342 372 Ch ID Character 8 Byte 283 313 343 373 Ch ID Character 9 Byte 284...

Page 49: ...Alarm Dig Ch Byte 482 514 546 578 610 642 674 706 738 Alarm ON OFF Flag Byte 483 515 547 579 611 643 675 707 739 Relay State Flag Byte 484 516 548 580 612 644 676 708 740 Relay Assign Flag Byte 485 5...

Page 50: ...eering Value Rate value during integration mode Floating Point 763 764 Analog Channel 7 Engineering Value Rate value during integration mode Floating Point 765 766 Analog Channel 8 Engineering Value R...

Page 51: ...OM drive letter and press enter Follow on screen instructions Using ConsoliDator Monitor Software Launch the program from the Start menu or desktop shortcut Make sure you are using the correct version...

Page 52: ...through the front buttons This section is limited to serving as an overview of programming through software because the parameters in the software menus correspond to the parameters on the controller...

Page 53: ...nnel Controller Instruction Manual 53 OVERALL DIMENSIONS 3 0 76mm 8 0 203mm 8 75 222mm Figure 22 PD980 PD940 Overall Dimensions 9 36 238mm 7 16 182mm 7 86 200mm 3 10 79mm 8 66 220mm Figure 23 PD981 PD...

Page 54: ...g Inductive Loads page 18 2 Grounding is inadequate or not connected Check earth ground continuity NO SENSORS FOUND is displayed but sensors are connected and transmitting Allow controller to warm up...

Page 55: ...FM or CSA PD687 3 Digit Loop Powered Explosion Proof Meter PD690 1 8 DIN Universal Process Meter UL Listed PD691 1 8 DIN Universal Strain Gauge Meter UL Listed PD693 1 8 DIN Freq Pulse Input Flow Tot...

Page 56: ...cal Support please call 800 610 5239 508 655 7300 fax 508 655 8990 e mail support predig com For Sales Support or to place an order please call 800 343 1001 508 655 7300 fax 508 655 8990 e mail sales...

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PRECISION DIGITAL ConsoliDator 4, Instruction Manual

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