Model 1264 Powder Feeder
Operator’s Manual
_____________________________________________________________________________________________________________________
Issued: 04/16
Page
x
Section 4
Operation ..............................................................................................................31
4.1
Powder Wheel Start/Stop Switch ......................................................................................... 32
4.2
Powder Feed Rate Control Dial (RPM) ................................................................................ 32
4.3
Reset PM Hours Function .................................................................................................... 32
A. Preventative Maintenance Time Accumulator ................................................................ 32
B. Total Run Time ................................................................................................................ 33
4.4
Heater Blanket On/Off Switch ............................................................................................. 33
4.5
Mode Switches ..................................................................................................................... 33
A. Plasma Pressurization Mode ............................................................................................ 34
B. HVOF Pressurization Mode............................................................................................. 34
C. Local Mode ...................................................................................................................... 34
D. Remote Mode .................................................................................................................. 34
4.6
Canister Clean Switch .......................................................................................................... 35
4.7
Remote Control Options ....................................................................................................... 35
A. Remote On/Off Control ................................................................................................... 35
B. Remote RPM Control ...................................................................................................... 36
4.8
General Operation Notes ...................................................................................................... 39
4.9
Feeder Operation .................................................................................................................. 40
4.10 Basic Powder Feeder Cleaning ............................................................................................. 41
4.11 Thorough Powder Feeder Cleaning ...................................................................................... 43
4.12 Emergency Shutdown........................................................................................................... 47
Section 5
Maintenance & Troubleshooting ........................................................................49
5.1
Routine Maintenance ............................................................................................................ 49
A. Resetting Preventative Maintenance Time Accumulator ................................................ 50
B. O-Ring/Seal Replacement ............................................................................................... 51
C. Checking Seal Integrity ................................................................................................... 55
D. Gear Motor Brush Replacement ...................................................................................... 56
E. Verification ...................................................................................................................... 57
F. Powder Feeder RPM Fluctuations .................................................................................... 57
5.2
Troubleshooting Chart ......................................................................................................... 57
Figure 5-4 Electrical Schematic (P/N 5006802) ................................................................... 59
Figure 5-5 Estimated Feed Rate Chart for Standard Wheel ................................................. 60
Figure 5-6 Estimated Feed Rate Chart for Fine Wheel ........................................................ 61
Figure 5-7 Estimated Feed Rate Chart for High-Volume Wheel ......................................... 62
Figure 5-8 Estimated Feed Rate Chart for 120-Hole Wheel ................................................ 63
Figure 5-9 Estimated Feed Rate Chart for 240-Hole Wheel ................................................ 64
Figure 5-10 Estimated Feed Rate Chart for 320-Hole Wheel .............................................. 65
Section 6
Parts List ...............................................................................................................67
Figure 6-1 1264 Drawing Index ...................................................................................................... 67
Figure 6-2 601195 1264 Hopper Assembly .................................................................................... 68
601195 1264 Hopper Assembly Bill of Material ............................................................................ 69
Figure 6-3 1264 Chassis Exploded View, 1264 Chassis Sheet 1 .................................................... 70
Figure 6-4 1264 Chassis Exploded View, 1264 Chassis Sheet 2 .................................................... 71
Figure 6-5 1264 Chassis Exploded View, 1264 Chassis Sheet 3 .................................................... 72
1264 Chassis Bill of Material .......................................................................................................... 73
Figure 6-6 601163 Pinch Valve Kit Option .................................................................................... 76
601163 Pinch Valve Kit Option Bill of Material ............................................................................ 77
