Powerware BPIV 15 kVA Installation & Operation Manual Download

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Powerware BPIV Parallel Cabinet Installation and Operation

164201409 REV. B

101503

DESCRIPTION:

DATE:

DRAWING NO:

PARALLEL CABINET

SHEET:

REVISION:

164201409---4

1 of 1

101503

Powerware BPIV Parallel Cabinet

Summary of Contents for BPIV 15 kVA

Page 1: ...Parallel Cabinet 15 kVA and 30 kVA BPIV INSTALLATION OPERATION MANUAL...

Page 2: ......

Page 3: ...www powerware com BPIV INSTALLATION OPERATION MANUAL Parallel Cabinet 15 kVA and 30 kVA...

Page 4: ...concernant la s curit This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasona...

Page 5: ...nspecting and Unpacking the Cabinet 1 3 2 Installing the Parallel System 2 1 2 1 Preliminary Installation Information 2 1 2 2 UPM Cabinet Installation 2 1 2 3 Parallel Cabinet Installation 2 2 2 3 1 U...

Page 6: ...4 4 7 Parallel System and Critical Load Shutdown 4 9 4 4 8 Using the UPM LOAD OFF Pushbutton 4 10 4 4 8 1 To Use the UPM LOAD OFF Pushbutton 4 10 4 4 9 Using the REMOTE EMERGENCY POWER OFF Switch 4 11...

Page 7: ...Bracket BPIV Parallel Cabinet 2 3 Figure 2 2 Removing Rear Shipping Bracket BPIV Parallel Cabinet 2 4 Figure 3 1 Path of Current Through the Parallel System in Normal Mode 3 3 Figure 3 2 Path of Curr...

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Page 9: ...PM is taken out of service for maintenance or is not operating properly a redundant UPM continues to supply uninterrupted power to the critical load The Parallel System refers to the Parallel Cabinet...

Page 10: ...azardous voltage protection The following illustration depicts the Powerware BPIV Parallel Cabinet Powerware BPIV 15 kVA and 30 kVA Parallel Cabinet Basic System Configurations These basic Parallel Sy...

Page 11: ...ting Started tells you how to prepare your site for the installation of your Parallel System It discusses equipment environmental requirements inspecting and unpacking cabinets Chapter 2 Installing th...

Page 12: ...the Parallel System is a sophisticated power system and should be handled with appropriate care following these guidelines Keep surroundings clean and free from excess moisture Do not operate the Par...

Page 13: ...connection point drawings are provided The Operation section describes the UPS cabinet controls and explains the functions of the UPS discusses the standard features of the UPS and optional accessori...

Page 14: ...xii Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 15: ...Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 Section I Installation...

Page 16: ...Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 17: ...and startup NOTE Startup and operational checks should be performed only by authorized service personnel This service is usually offered as part of the sales contract for your Parallel System Contact...

Page 18: ...l System is adversely affected if the installation does not meet the following guidelines 1 The system must be installed on a level floor suitable for computer or electronic equipment 2 The system mus...

Page 19: ...and protected with outer protective packaging material Figure 1 1 BPIV Parallel Cabinet as Shipped on Pallet 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do no...

Page 20: ...r recycle them in a responsible manner 6 After removing the protective covering inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occ...

Page 21: ...es are to be removed to add conduit landing holes as required Plate material is 16 gauge steel 0 060 in thick The cabinets must be installed on a level floor suitable for computer or electronic equipm...

Page 22: ...e 2 1 3 If the leveling feet are not fully retracted turn the leveling feet until they are retracted 4 Remove three bolts 1 in Figure 2 2 securing the rear shipping bracket 3 to the cabinet and three...

Page 23: ...Cabinet Installation and Operation 164201409 REV B 101503 VENTED FRONT PANEL FRONT SHIPPING BRACKET 3 PALLET SHIPPING BOLTS 2 FRONT VIEW SHIPPING BOLTS 1 Figure 2 1 Removing Front Shipping Bracket Pow...

Page 24: ...nstallation and Operation 164201409 REV B 101503 REAR SHIPPING BRACKET 3 PALLET SKID BOLTS 4 3 PLACES REMOVABLE SKID 5 REAR VIEW SHIPPING BOLTS 1 SHIPPING BOLTS 2 Figure 2 2 Removing Rear Shipping Bra...

Page 25: ...e 2 1 2 If side access is available proceed to step 6 otherwise proceed to step 3 3 Remove top panel from Parallel Cabinet to gain access to UPM input terminals Retain hardware 4 Remove screws securin...

Page 26: ...ed in previous steps 2 3 3 Installing CAN and Redundant Communication Link Wiring The CAN and Redundant Communication Link Building Alarm 4 wiring must be installed in conduit between each UPM and the...

Page 27: ...to sheet 2 of drawing 164201300 2 for jumper J40 location 2 4 Initial Startup Startup and operational checks should be performed only by authorized service personnel Contact service in advance usuall...

Page 28: ...of supply and is a four wire wye configuration A ground conductor is properly installed Control wiring between the UPMs and the Parallel Cabinet is properly installed CAN is correctly terminated at UP...

Page 29: ...________________________ ________________________________________________________________________________ ________________________________________________________________________________ _____________...

Page 30: ...2 10 Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 31: ...Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 Section II Operation...

Page 32: ...Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 33: ...f the UPMs can be disconnected from the output bus and the remaining UPMs can continue to supply power to the load without exceeding their ratings The Parallel Cabinet contains components that allow t...

Page 34: ...the battery provides DC power which maintains UPM operation The battery and UPM support the critical load In Bypass mode the critical load is directly supported by utility power The UPS continually m...

Page 35: ...TO CRITICAL LOAD BATT UPM INPUT BATT BATT BATT PARALLEL CABINET OPEN CLOSED CONTACTORS UPM SWITCH 1 UPM SWITCH 2 UPM SWITCH 3 UPM SWITCH 4 CONTACTOR BYPASS K4 FROM BYPASS SOURCE BYPASS INPUT SWITCHES...

Page 36: ...2 shows the path of electrical power through the Parallel System when operating in Bypass mode UPM1 UPM2 UPM3 UPM4 BATT UPM INPUT BATT BATT BATT OUTPUT TO CRITICAL LOAD PARALLEL CABINET PATH OF ELECT...

Page 37: ...s mode from Normal mode due to an output voltage deviation the Parallel System automatically attempts to transfer back to Normal mode up to three times within a 10 minute period The fourth transfer or...

Page 38: ...AD PARALLEL CABINET CONTACTOR BYPASS K4 PATH OF ELECTRICAL POWER UPM SWITCH 1 UPM SWITCH 2 UPM SWITCH 3 UPM SWITCH 4 BYPASS INPUT FROM BYPASS SOURCE BYPASS INPUT OPEN CLOSED CONTACTORS SWITCHES Figure...

Page 39: ...s occurs the unit will issue another set of audible and visual alarms indicating SHUTDOWN IMMINENT Unless the rectifier has a valid input soon the output will only be supported for 2 minutes before th...

Page 40: ...3 8 Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 41: ...tem doors closed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit The system contains its own power source Lethal voltages are present even when the sy...

Page 42: ...Everyone in your organization who works with your system should understand the meaning of these symbols ON The principal power switch is in the On position OFF The principal power switch is in the Off...

Page 43: ...llowing lights to indicate system status see Figure 4 1 for the location of the indicators on the Parallel Cabinet NORMAL OPERATION Parallel System is operating normally and UPMs are suppling the load...

Page 44: ...h is open and should not be closed These switches are not customer accessible and a qualified service representative must be contacted to perform corrective action To schedule a service call contact P...

Page 45: ...usually takes less than 1 minute for the Parallel System to achieve Normal mode 14 The Parallel System is now operating in the Normal mode and the NORMAL status indicator on the Parallel Cabinet and a...

Page 46: ...ors open and the critical load is immediately supplied by the Parallel Cabinet bypass source in Bypass mode If the bypass source is not available the UPMs remain on and an alarm sounds 3 The Parallel...

Page 47: ...es SHUTDOWN The input output and battery contactors open and the PPU is turned off 3 On the UPM open Input circuit breaker CB1 4 On the UPM open Battery circuit breaker CB2 5 If installed open the Bat...

Page 48: ...rs 6 Press the System Control pushbutton on the UPM The System Control screen appears 7 On the System Control screen the PPU status should indicate SHUTDOWN after approximately 20 seconds 8 On the UPM...

Page 49: ...n and system transfers to bypass 4 Select PPU OFF from the System Control menu on UPM to be shutdown The PPU status indicates SHUTDOWN The input output and battery contactors open and the PPU is turne...

Page 50: ...ers down the UPM The UPM including Bypass remains off until restarted 4 4 8 1 To Use the UPM LOAD OFF Pushbutton 1 Press the LOAD OFF pushbutton The Unit Shutdown screen appears providing a choice to...

Page 51: ...eature only in an emergency or when you want to de energize the critical load NOTE The following instructions are for the Powerware supplied REPO switch If a customer supplied REPO switch is used it m...

Page 52: ...4 12 Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 53: ...ps according to the type of event it is signifying Horn 1 The Horn cycles on for 1 second at a one second rate It is normally used for all Alarm conditions Horn 2 The Horn sounds for 3 second every th...

Page 54: ...libration Required OK Off No 1 HA Condition Cleared Bypass Control Failure 1 4 1 A Service Required Bypass Overheating Shutdown 1 No 1 HA User Action Required Bypass Overheating Shutdown OK Off No 1 H...

Page 55: ...Service Required DC IN Power Supply Failure OK Off No 1 HA Condition Cleared DC IN Under Voltage 1 No 1 HA Service Required DC IN Under Voltage OK Off No 1 HA Condition Cleared DC Link Unbalance Failu...

Page 56: ...ice Required Inverter Tripped 1 No 1 A User Action Required Inverter Voltage Failure 1 4 1 HA Service Required Inverter Voltage Failure OK Off No 1 HA Condition Cleared Load Over 100 1 No 1 HA Shutdow...

Page 57: ...s Failed OK Off No 1 HA Condition Cleared Scheduled UPS Off Active 1 No 1 HA User Action Required Scheduled UPS Off Inactive 1 No 1 HA User Action Required Scheduled UPS Off On Active 1 No 1 HA User A...

Page 58: ...Clear Off 4 2 HA Condition Cleared Bypass is Not Available 2 No 2 A Protection Level Bypass Over Frequency 2 No 2 HA Information Only Bypass Over Frequency OK Off No 2 HA Condition Cleared Bypass Unde...

Page 59: ...tion Cleared Input Over Voltage 2 No 2 HA Information Only Input Over Voltage OK Off No 2 HA Condition Cleared Input Under Voltage 2 No 2 HA Information Only Input Under Voltage OK Off No 2 HA Conditi...

Page 60: ...ndition Cleared UPM 2 Not Reporting 1 No 2 A Information Only UPM 2 Not Reporting OK Off No 2 A Condition Cleared UPM 3 Not Reporting 1 No 2 A Information Only UPM 3 Not Reporting OK Off No 2 A Condit...

Page 61: ...1 Input Closed No No No HA Service Status K1 Input Open No No No HA Service Status K2 Battery Closed No No No HA Service Status K2 Battery Open No No No HA Service Status K3 Inverter Closed No No No H...

Page 62: ...DS Message Horn Phone Relay Log Indication Bypass Mode No No No A Hi Eff On No No No A Hi Eff Off No No No A Load Off No No No A Normal Mode No No No A PPU On No No No A PPU Off No No No A Table Key T...

Page 63: ...ted and the electrolytic capacitors are discharged The Parallel cabinet is unsafe until the UPMs have been powered down and bypass power has been removed After disconnecting the utility power and the...

Page 64: ...ance When replacing batteries use the same number of sealed lead acid batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements WARNING HAZARDOUS WASTE Do...

Page 65: ...Ds are not illuminated An illuminated LED represents a condition where a service disconnect switch is open and should not be closed These switches are not customer accessible and a qualified service r...

Page 66: ...6 4 Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 67: ...2 Capacity 1 Redundant Powerware BPIV 30 kVA 3 Capacity 0 Redundant Powerware BPIV 30 kVA 3 Capacity 1 Redundant The following sections detail the input output and environmental specifications for the...

Page 68: ...s Model 30 kVA 2 Capacity 1 Redundant 166 6 Amps Model 30 kVA 3 Capacity 0 Redundant 249 9 Amps Model 30 kVA 3 Capacity 1 Redundant 249 9 Amps 7 4 Environmental Specifications Operating Temperature 0...

Page 69: ...drawings 164201409 1 Power Wiring Installation Notes 164201409 2 Customer Interface Wiring Installation Notes 164201409 3 Physical Features and Requirements 164201409 4 Parallel Cabinet 164201409 5 On...

Page 70: ...ad Current 3 1 Neutral 1 gnd Minimum conductor size number per AWG or kcmil ea 6 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps 41 6 AC OUTPUT Full Load Current 3 1 Neutral 1...

Page 71: ...imum conductor size number per AWG or kcmil ea 2 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps 83 2 AC OUTPUT Full Load Current 3 1 Neutral 1 gnd Minimum conductor size numb...

Page 72: ...conductor size number per AWG or kcmil ea 2 0 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps 124 8 AC OUTPUT Full Load Current 3 1 Neutral 1 gnd Minimum conductor size number...

Page 73: ...m conductor size number per AWG or kcmil ea 2 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps 83 3 AC OUTPUT Full Load Current 3 1 Neutral 1 gnd Minimum conductor size number...

Page 74: ...conductor size number per AWG or kcmil ea 4 0 1 AC AC Output to Critical Load Full Load Current 3 1 Neutral 1 gnd Amps 166 6 AC OUTPUT Full Load Current 3 1 Neutral 1 gnd Minimum conductor size number...

Page 75: ...T OUTPUT VOLTAGE 208 AC Input from UPM 0 7PF Amps 183 3 AC Input from UPM 0 7PF 3 1 N l 1 d Amps 183 3 AC INPUT p 3 1 Neutral 1 gnd Minimum conductor size number per AWG or kcmil ea Refer to Powerware...

Page 76: ...500 kcmil 56 5 500 1 2 Allen E8 Phase C 1 6 500 kcmil 56 5 500 1 2 Allen 3E12 Neutral 1 6 500 kcmil 56 5 500 1 2 Allen AC Output to Critical E9 Phase A 1 6 500 kcmil 56 5 500 1 2 Allen p Load E10 Pha...

Page 77: ...in Conduit Minimum Conduit Trade Size inches Number of Conduits AC Input from UPM A B C Neut Gnd Refer to Powerware BPIV UPS Installation and Operation manual for conduit data 1 1 AC Input to Bypass...

Page 78: ...Neut Gnd 5 1 5 1 AC Input from UPM A B C Neut Gnd Refer to Powerware BPIV UPS Installation and Operation manual for conduit data 2 0 AC Input to Bypass A B C Neut Gnd 5 2 5 1 Output A B C Neut Gnd 5...

Page 79: ...e supplied by designated personnel 15 Table O lists the maximum rating for bypass input circuit breakers Table O Maximum Bypass Input Circuit Breaker Ratings System Configuration Input Voltage Rating...

Page 80: ...ut disconnect switch are to be provided by the user Table P lists the maximum rating for output circuit breakers satisfying the criteria for both Table P Maximum Output Circuit Breaker Ratings System...

Page 81: ...and to Chapter 2 paragraph 2 3 3 of this manual for Parallel Cabinet customer interface wiring Refer to the Powerware BPIV UPS Installation and Operation manual referenced in the Introduction to this...

Page 82: ...AN WIRING AND TERMINATIONS CABINET NO TERMINATION JUMPER J40 REMOVED SELF TERMINATING UPM 4 UPM 1 UPM 2 UPM 3 PARALLEL TERMINATION POINT JUMPER J40 INSTALLED Arrangement B CAN CABINET NO TERMINATION J...

Page 83: ...onfiguration Shipping Installed Point Loading 3 1 143 315 116 255 4 at 29 63 8 Parallel Cabinet Powerware BPIV 15 kVA 2 1 134 295 107 235 4 at 26 8 58 8 Powerware BPIV 15 kVA 1 1 125 275 98 215 4 at 2...

Page 84: ...6 Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 DESCRIPTION DATE DRAWING NO PARALLEL CABINET SHEET REVISION B 164201409 4 1 of 1 101503 Powerware BPIV Parallel Cabi...

Page 85: ...PUT CIRCUIT BREAKER CB1 INPUT FILTER RECTIFIER SWITCHES OUTPUT FILTER FUSE OUTPUT CONTACTOR K3 CB2 UPM 1 STATIC SWITCH BYPASS INPUT TO MODULE 1 3 PHASE 4 WIRE UPS OUTPUT TO CRITICAL LOAD FUSE K5 AC IN...

Page 86: ...3 PHASE 4 WIRE UPS OUTPUT TO CRITICAL LOAD FUSE K5 AC INPUT TO MODULE 3 3 PHASE 3 WIRE BATTERY DC DC INVERTER CONVERTER INPUT CIRCUIT BREAKER CB1 INPUT FILTER RECTIFIER SWITCHES OUTPUT FILTER FUSE OU...

Page 87: ...REAKER CB1 INPUT FILTER RECTIFIER SWITCHES OUTPUT FILTER FUSE OUTPUT CONTACTOR K3 CB2 UPM 4 STATIC SWITCH BYPASS INPUT TO MODULE 4 3 PHASE 4 WIRE FUSE K5 AC INPUT TO MODULE 3 3 PHASE 3 WIRE BATTERY DC...

Page 88: ...TE DRAWING NO SHEET REVISION B 1 of 8 101503 164201409 6 PARALLEL CABINET POWER TERMINALS LOCATION OF PARALLEL CABINET TERMINALS POWERWARE BPIV 15 kVA and 30 kVA AC INPUT FROM UPM 3 AC INPUT FROM UPM...

Page 89: ...E DRAWING NO SHEET REVISION B 2 of 8 101503 PARALLEL CABINET POWER TERMINALS 164201409 6 AC INPUT FROM UPM 4 AC INPUT FROM UPM 2 LOCATION OF PARALLEL CABINET TERMINALS POWERWARE BPIV 15 kVA and 30 kVA...

Page 90: ...HEET REVISION B 3 of 8 101503 PARALLEL CABINET POWER TERMINALS 164201409 6 SEE SHEET 5 FOR DETAILS AC INPUT TO BYPASS A B C N AC OUTPUT TO CRITICAL LOAD A B C N LOCATION OF PARALLEL CABINET TERMINALS...

Page 91: ...RIPTION DATE DRAWING NO SHEET REVISION B 4 of 8 101503 PARALLEL CABINET POWER TERMINALS 164201409 6 SEE SHEET 6 FOR DETAILS AC INPUT TO BYPASS A B C N AC OUTPUT TO CRITICAL LOAD A B C N LOCATION OF PA...

Page 92: ...PTION DATE DRAWING NO SHEET REVISION B 5 of 8 101503 PARALLEL CABINET POWER TERMINALS 164201409 6 INPUT OUTPUT TERMINAL BLOCK LOCATION OF PARALLEL CABINET TERMINALS POWERWARE BPIV 15 kVA and 30 kVA NE...

Page 93: ...1409 REV B 101503 DESCRIPTION DATE DRAWING NO SHEET REVISION B 6 of 8 101503 PARALLEL CABINET POWER TERMINALS 164201409 6 INPUT OUTPUT TERMINAL BLOCK LOCATION OF PARALLEL CABINET TERMINALS POWERWARE B...

Page 94: ...NDING PLATES REAR ENTRY CONDUIT LANDING FOR BYPASS INPUT AND LOAD OUTPUT CONNECTIONS REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES CUSTOMER INTERFACE CONDUIT LANDING PLATE REMOVE PANEL TO DRILL OR PUNC...

Page 95: ...SCRIPTION DATE DRAWING NO SHEET REVISION B 8 of 8 101503 164201409 6 PARALLEL CABINET UPM NEUTRAL GROUND AND CUSTOMER INTERFACE TERMINALS TOP VIEW CUSTOMER INTERFACE TERMINALS TB2 FRAME GROUND WIREWAY...

Page 96: ...1 DO NOT CLOSE INDICATOR UPM 3 DO NOT CLOSE INDICATOR UPM SWITCH 4 USED ON 2 1 3 0 AND 3 1 CONFIGURATIONS ONLY USED ON 3 0 AND 3 1 CONFIGURATIONS ONLY NOTE UPM Disconnect switches and DO NOT CLOSE In...

Page 97: ...rvice disconnect switch is open and should not be closed These switches are not customer accessible and a qualified service representative must be contacted to perform corrective action To schedule a...

Page 98: ...nstallation and Operation 164201409 REV B 101503 DESCRIPTION DATE DRAWING NO SHEET REVISION B 1 of 2 101503 PARALLEL CABINET DIMENSIONS PARALLEL CABINET Dimensions are in millimeters and inches POWERW...

Page 99: ...Cabinet Installation and Operation 164201409 REV B 101503 DESCRIPTION DATE DRAWING NO SHEET REVISION B 2 of 2 101503 PARALLEL CABINET DIMENSIONS Dimensions are in millimeters and inches PARALLEL CABIN...

Page 100: ...A 32 Powerware BPIV Parallel Cabinet Installation and Operation 164201409 REV B 101503 This Page Intentionally Left Blank...

Page 101: ...t expressly provided for by the terms hereof including without limitation site calls involving an inspection that determines no corrective maintenance is required THIS WARRANTY IS THE PURCHASER S USER...

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