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Orion Series Low Frequency UPS

Orion-ONL-10K/33-DC384, Orion-ONL-15K/33-DC384
Orion-ONL-20K/33-DC384, Orion-ONL-30K/33-DC384
Orion-ONL-40K/33-DC384, Orion-ONL-60K/33-DC384
Orion-ONL-80K/33-DC384, Orion-ONL-100K/33-DC384
Orion-ONL-120K/33-DC384, Orion-ONL-160K/33-DC384
Orion-ONL-200K/33-DC384

Quick Guide

Shandong Hoteam Technology Group CO. , LTD

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Summary of Contents for Orion Series

Page 1: ...3 DC384 Orion ONL 20K 33 DC384 Orion ONL 30K 33 DC384 Orion ONL 40K 33 DC384 Orion ONL 60K 33 DC384 Orion ONL 80K 33 DC384 Orion ONL 100K 33 DC384 Orion ONL 120K 33 DC384 Orion ONL 160K 33 DC384 Orion ONL 200K 33 DC384 Quick Guide Shandong Hoteam Technology Group CO LTD ...

Page 2: ... 2 Communication 17 5 Commissioning 21 5 1 Start up procedure 21 5 2 Shutdown procedure 22 5 3 Maintenance bypass operation 22 6 Interface 23 6 1 Control panel 23 6 2 LCD information 23 6 3 Sub menus 25 7 Maintenance 50 7 1 System maintenance 50 7 2 Battery maintenance 50 8 Trouble shooting 51 8 1 Warning code 51 8 2 Fault code 52 9 Specification 53 10 Parallel Installation Guide 56 10 1 Introduct...

Page 3: ...With free download software this UPS provides complete power solution of monitoring and controlling remotely 1 2 Basic structure The whole system consists of REC module INV module static bypass maintain bypass and battery controller The output of the UPS are switched over to either line input or bypass input with two SCRs operated in parallel The basic structure is shown as below SCR3 SCR2 Bypass ...

Page 4: ...de again REC module INV module Battery Line input Bypass input 1 3 3 Static bypass mode Bypass mode can be enabled or disabled by user setting The default setting is enabled The UPS system will work in bypass mode when the following conditions occur The UPS system doesn t turn on The UPS is overload in line mode The rectifier or inverter module is abnormal The utility fails and the battery is disc...

Page 5: ...itch opened When Bypass input is lost the system will transfer to line mode or battery mode and the transfer time is less than 10ms When Bypass input is restored the system transfers back to bypass mode again This ECO mode operation greatly improves system efficiency REC module INV module Battery Line input Bypass input 1 3 5 Maintain bypass mode When the UPS needs maintenance and load needs unint...

Page 6: ... users restart the UPS Now it s not necessary to turn off and restart the UPS to clear fault code Simply follow section 6 3 3 to exit fault mode through LCD operation 1 3 7 Dual input source The line input and bypass input are separated routes in this UPS Users can apply different power sources into these two input routes and set up a dual input system Users also can connect the same power source ...

Page 7: ...1 4 Overview 160K 200K 1 Interface 4 Fans 2 Terminals 5 Communications 3 Breaker and switch 6 Cold start button This button is located same position for whole series 10K 15K 20K 30K 40K 60K 80K 100K 120K ...

Page 8: ... timed discharge Refer to the operating instructions Warning danger of the possible fall down of the equipment Warning Danger of fan s rotation Warning hot surface Protective conductor terminal Earth ground terminal Direct current Alternating current Both direct and alternating current Three phase alternating current Three phase alternating current with neutral conductor Preservation of the enviro...

Page 9: ...ply cable has to be connected to the protective earth connection WARNING Make sure the UPS is isolated and protective earth correctly connected at installing and before operating the UPS CAUTION This UPS should use for an IT distribution system CAUTION The UPS s output neutral is same as the input neutral Non isolate type For the correct operation of the UPS the input neutral cable should be conne...

Page 10: ...equipment has power supply yet To shut down the equipment s power please turn off all the input power WARNING Authorized service personnel should reduce the risk of electrical shock by disconnecting both the AC and DC power from the UPS before attempting any maintenance or cleaning or working on any circuits connected to the inverter Turning off controls will not reduce this risk Internal capacito...

Page 11: ...isposal should be done in accordance with the existing regulations WARNING Under high temperature environment the case of this equipment could be hot enough to cause skin burns if accidentally touched Ensure that this inverter is away from normal traffic areas CAUTION Use only recommended accessories from installer Otherwise not qualified tools may cause a risk of fire electric shock or injury to ...

Page 12: ... 74 70 67 Vertical No vibration and the degree of deviation from vertical shouldn t be more than 5 Space It s requested to have a clearance of approx 80 cm to the front and back of the unit and approx 50 cm to the side The UPS should be installed in the environment with free ventilation less dust optimum ambient temperature and humidity The recommended ambient temperature is 20 C 25 C with 50 humi...

Page 13: ...teps to remove UPS from the carton and the pallet Remove the cartons and foam Remove the nuts showed in the figure Preparing two cables The length of two cables is about 3 meters and the bearing should be at least 1 5 tons Fix the UPS with cables Use the hoist to lift up the UPS and place it on the ground ...

Page 14: ...is removed from pallet please inspect the unit and package contents Be sure that nothing inside the package is damaged You should have received the following items inside of package CD User manual USB cable RS 232 cable ...

Page 15: ... 4 1 Power connection All the connectors are accessible by front panel of the UPS Simply open the front door for wire connection Refer below diagrams for inside panel for whole series 160K 200K 80K 100K 120K 10K 20K 30K 40K 60K ...

Page 16: ...14 The wire terminals of each model are shown as below 10K 30K 40K 60K 80K 120K 160K 200K ...

Page 17: ... 63A 3P 63A 3P 63A 3P 100A 63A 3P N A 20K 63A 3P 63A 3P 63A 3P 100A 63A 3P N A 30K 63A 3P 63A 3P 63A 3P 200A 63A 3P N A 40K 100A 3P 100A 3P 100A 3P 200A N A 125A 3P 60K 100A 3P 100A 3P 100A 3P 315A N A 125A 3P 80K 125A 3P 125A 3P 125A 3P 315A N A 125A 3P 100K 225A 3P 225A 3P 225A 3P 350A 225A 3P N A 120K 225A 3P 225A 3P 225A 3P 350A 225A 3P N A 160K 350A 3P 250A 3P 250A 3P 350A x 2 250A 3P N A 200...

Page 18: ...ommended sizes of the ring terminals are listed as below Items 10K 30K 40K 60K 80K 120K 160K 200K AC INPUT BYPASS OUTPUT BATTERY AC INPUT BYPASS OUTPUT BATTERY AC INPUT BYPASS OUTPUT BATTERY AC INPUT BYPASS OUTPUT BATTERY D mm 5 3 8 4 8 4 10 5 8 4 L mm 12 22 22 27 22 Torque Nm 2 5 5 5 5 10 5 5 Recommended battery pack capacity Model 10K 15K 20K 30K 40K 60K 80K 100K 200K Battery capacity 100 Ah 200...

Page 19: ...s are listed as below 4 2 1 Intelligent slot The intelligent slot can provide SNMP solution for remote monitor Please request the supplier for detail information 4 2 2 Dry contact There are 6 output and 1 input dry contacts The detailed functions are listed as below COMMON UPS fault UPS warning Low battery Line lost Bypass mode Inverter mode Preserved Ground Remote turn on Remote turn off 1 8 1 3 ...

Page 20: ...lt UPS is fault Short UPS warning UPS works normally Open Default UPS is in standby bypass fault line loss or low battery Short Battery low Battery voltage is normal Open Default Battery voltage drops to low alarm point Short Line lost Line voltage and frequency is under normal range Open Default Line voltage and frequency exceeds normal range Short Bypass mode UPS isn t in bypass mode Open Defaul...

Page 21: ... one end to the USB port and the other to the communication port of your PC If using RS 232 communication please use RS 232 cable to connect UPS and your PC With the monitoring software installed you can schedule UPS shutdown start up and monitor UPS status through PC 4 2 5 RS485 Definition of RS485 pins Pin Description 4 RS485 B 5 RS485 A 8 GND Single unit application First please use one RS485 t...

Page 22: ...Modbus TCP converter The maximum communication distance can be up to 1200m Multiple monitoring application The RS 485 can support 31 units in maximum for centralized monitoring Please set the address of each unit in the LCD Each unit should have unique address Otherwise it will cause conflicts in the line ...

Page 23: ...n successfully the status bar on the top of the screen shows the icon At this time switch on output switch Cold start procedure When line input is lost users can follow the steps below to start up the UPS Switch on battery breaker and press cold start button located on the top of front panel for a while Wait for LCD lighting and then follow startup procedure to turn on the UPS Caution When bypass ...

Page 24: ...ry switch Switch off bypass input breaker and load switch 5 3 Maintenance bypass operation Turn off the UPS and keep the UPS working in bypass mode Remove the metal cover of maintenance bypass breaker and then switch on maintenance bypass breaker Switch off line input breaker and battery switch Switch off bypass input breaker When the UPS works in maintenance bypass mode the load is still working ...

Page 25: ...Battery Battery test mode normal battery voltage Beeping once every 4 seconds Yes Battery Battery test mode low battery voltage Beeping once every second Yes Fault Beeping continuously Yes Warnings except overload Beeping once every second No Overload Beeping twice every second No 6 2 LCD information 6 2 1 Basic Initializing ...

Page 26: ...eters Description L1 L2 L3 Line voltage bypass voltage or output voltage in 3 phase These voltages will be shown in the different locations on the screen FREQ Line frequency bypass frequency or output frequency will be shown in the different locations on the screen BAT Total battery voltage NUM Battery numbers in piece CAP The rated battery capacity in AH LOAD The total connected loads in percenta...

Page 27: ...on built with the control board The maximum temperature of the UPS The Emergency Power Off function is active Generator Input Mode is active Parallel Mode is active Audio mute is active Show the calendar of the UPS 6 3 Sub menus 6 3 1 Control sub menu Touch the icon to enter control menu Control Menu ...

Page 28: ...26 Turn On Off UPS Turn On UPS Turn Off UPS Battery Test Do Battery Test ...

Page 29: ...27 Cancel Battery Test Audio Mute Active Audio Mute Cancel Mute ...

Page 30: ...28 Shutdown And Restore Active Shutdown And Restore Cancel Shutdown And Restore Exit Fault Mode Exit Fault Mode ...

Page 31: ...tput output current power factor or output load percentage in 3 phase by the different title of the block L12 L23 L13 The real time value of line to line voltage of line inverter bypass output by the different title of the block Frequency The real time value of line frequency inverter frequency bypass frequency output frequency by the different title of the block Total Load Total connected power i...

Page 32: ...on to enter setting menu page Touch the icon or to browse information Touch the icon to return to main screen Touch the icon to go back to previous menu NOTE Not all settings are available in every operation mode If the setting is not available in present mode the LCD will keep its original setting parameter showed instead of changing the parameters Setting Menu Basic It s to set up basic informat...

Page 33: ...how on the main page When generator is selected the acceptable input frequency will be fixed at the range of 40 75Hz and voltage will be fixed at the range of 165 280VThis setting value will show on the status bar Modbus ID Set the Modbus address The range is from 1 to 247 Modbus Baudrate Select RS485 baud rate The default setting of baud rate is 19200 Service Contact Set the name of contact perso...

Page 34: ...ing monthly Calendar date Please pick up one if choosing weekly Hour Min Please set up the time Audio Alarm There are four events available to mute You may choose Enable or Disable alarm when related events occur Enable When selected alarm will be mute when related events occur Disable When selected UPS will alarm when related events occur All Mute When enable is selected all the faults and warnin...

Page 35: ... to enter password 4 digits to access to the ADVANCE page The default password is 0000 If entered password is right the page will jump to setting screen If the password is wrong it will ask to enter again Advance Setting Menu Page Electrical Setting Page 1 ...

Page 36: ...int for line voltage The setting range is 235V 280V 280V is default setting Line FREQ Range Set the acceptable line input frequency range L Low frequency point for line voltage The setting range is 45Hz 49Hz for 50Hz system and 55Hz 59Hz for 60Hz system 46Hz is default setting for 50Hz system and 56Hz is default setting for 60Hz system H High frequency point for line voltage The setting range is 5...

Page 37: ...or 60Hz system 54Hz is default setting for 50Hz system and 64Hz is default setting for 60Hz system ECO Mode Enable Disable ECO mode Default setting is Disable ECO Voltage Range Set the ECO voltage range L Low voltage point for ECO mode The setting range is 176V 210V The default setting is 205V H High voltage point for ECO mode The setting range is 230V 264V The default setting is 235V ECO FREQ Ran...

Page 38: ...attery Protect Voltage If battery voltage is beyond this range in battery mode UPS will automatically shut down HIGH Battery high loss voltage The setting range is 13V 15V The default setting value is 15V LOW Battery low loss voltage The setting range is from 10 5V 12 0V The default setting value is 10 5V Use Battery Battery charge or discharge control setting YES When selected battery could charg...

Page 39: ...u If executing S D R action the UPS will shut down and restore according to the setting of system shutdown time and system restore time here For example if the system shutdown time is 1 min the system restore time is 2 min it means the UPS will shut down in 1 minute and wait for 2 minutes then restart again Shutdown Delay Second Set the system shutdown time The setting range is 1 sec 9999 sec The ...

Page 40: ...ssword 4 digits to access to the SERVICE page Please call for service to offer service password If entered password is right the page will jump to service setting screen If the password is wrong it will ask to enter again Service Setting Menu Page ...

Page 41: ...etting float voltage The setting range is from 9 0V to 15 0V The default setting value is 13 5V Battery Ah Setting battery capacity The setting range is from 1 to 250 Defaultsetting is 100Ah Max charging Current Setting the Max charge current Max Current 0 2xBat Cap Ah The maximum value is 40A even though you want to set up higher than 40A The default setting is 10 A System Parameter Setting Page ...

Page 42: ...ll calculate the time from the beginning Show Real Power Yes It s allowed to show real power information on Information menu No It s not allowed to show real power information on Information menu OP S C to BPY En When enabled it allows UPS to transfer to bypass mode while output short circuit occurs Dis When disabled it doesn t allow UPS to transfer to bypass mode while output short circuit occurs...

Page 43: ...Setting the battery installation date Battery Maintain Date Setting the battery last maintenance time Voltage Calibration Voltage Calibration Setting Page 1 INV Voltage Offset Calibrate inverter voltage offset setting by voltage numbers The setting range is from 0 to 200 Output Voltage Offset Calibrate output voltage offset setting by voltage numbers The setting range is from 0 to 200 ...

Page 44: ... bypass L1 L2 L3 voltage setting by percentage Battery Voltage Calibrate battery voltage setting by percentage Voltage Calibration Setting Page 3 INV voltage Calibrate INV voltage setting by percentage Bypass voltage Calibrate bypass L1 L2 L3 voltage setting by percentage Bus Voltage Calibrate DC Bus voltage setting by percentage ...

Page 45: ...put current setting by percentage Inverter Current Calibrate Inverter current setting by percentage Current Calibration Setting Page 2 Charging Current Calibrate charging current setting by percentage Charge C Offset Calibrate charging current offset setting by Ampere ...

Page 46: ...44 Initial Initial Setting Menu Page Data Log Initial Page Parameters Initial Page ...

Page 47: ...cellaneous Miscellaneous setting Menu Page Battery Test Stop By Time YES Stop battery test function by time If selected once battery test time reaches the setting time Min the UPS will stop battery test NO Disable battery test timer Default setting is disabled ...

Page 48: ...sword YES If Yes is selected the user password will become 0000 NO If NO is selected the password will remain the same Control Parameter it presents INV output parameter 6 3 4 Information sub menu Touch the icon to enter information page Touch the icon or to browse information Touch the icon to return to main screen Touch the icon to go back to previous menu Basic Information Page Basic Informatio...

Page 49: ...Restart Enable disable auto restart function ECO Mode Enable disable ECO function Parameters Information Page 1 Parameters Information Page Line Voltage Range The voltage range of line input Line FREQ Range The frequency range of line input Bypass Voltage Range The acceptable voltage range for bypass input Bypass FREQ Range The acceptable frequency range for bypass input ECO Voltage Range The acce...

Page 50: ...wn HIGH Battery high loss voltage LOW Battery low loss voltage 6 3 5 Data Log sub menu Touch the icon to enter date log page Data log is used to record the warning and fault information of the UPS The record contains date time code type and description Touch the icon or to page up or down if there are more than one page in the date log Touch the icon to return to main screen Press the icon to go b...

Page 51: ...49 Touch the icon to get data log details It shows input and output information while fault occurs Simply click Detail button it will pop up the details Below is the pop up screen ...

Page 52: ...periodically after disconnecting all power The checking interval should be less than 2 years 7 2 Battery maintenance In order to prolong the lifecycle of the battery please do the maintenance periodically The lifecycle of the battery is based on ambient temperature and recharge cycles Please make the battery working under the ambient temperature between 15 C 25 C Check the voltage of the battery p...

Page 53: ... disable it 09 Over temperature Remove some excessive loads and check the ventilation 11 Locked in bypass If overload occurs 3 times in half an hour UPS will work in bypass Please remove some excessive loads 13 Battery replacement Please replace battery 14 Maintain switch is open Don t switch on maintenance bypass breaker if it s not in repair 17 The end of battery backup setting time Please resta...

Page 54: ... Shut down the unit Do NOT restart it until it s cool down 66 CPU communication fault Restarts the unit If the problem remains please call for service 67 Overload fault Remove some excessive loads based on UPS capacity 72 DSP firmware version incompatible DSP software version is incompatible with the model Restart the unit 82 Battery voltage too high Disconnect the load first Then restart the unit...

Page 55: ...h N 285V 485V Ph Ph Frequency range 46Hz 54Hz 50Hz 56Hz 64Hz 60Hz Rated input current per phase 20A 30A 38A 56A 73A 106A 140A 160A 200A 277A 300A Table 2 Battery Model 10K 15K 20K 30K 40K 60K 80K 100K 120K 160K 200K Battery numbers 29 30 31 32 PCS 12V in series Rated voltage 384VDC Charging current Default 10A Maximum Capacity K W Battery real time The maximum current is never higher than 40A Defa...

Page 56: ... 80K 100K 120K 160K 200K Rated voltage 3 x 380 400V 3Ph N Rated frequency 50Hz 60Hz Voltage range 176V 264V Ph N 304V 456V Ph Ph Frequenc y range 46Hz 54Hz 50Hz 56Hz 64Hz 60Hz Transfer time Synchronization 0ms Overload capacity 150 180 1h 30s 180 200 30s 200ms Table 5 ECO Bypass Default disable Model 10K 15K 20K 30K 40K 60K 80K 100K 120K 160K 200K Rated voltage 3 x 380 400V 3Ph N Rated frequency 5...

Page 57: ...rt 3 1 when over 1000m Humidity 5 95 no condensing IP degree IP21 Cooling Forced air cooling Communi cation RS232 USB RS485 intelligent slot Table 7 Mechanics Model 10K 15K 20K 30K 40K 60K 80K 100K 120K 160K 200K Depth mm 656 656 821 975 975 1051 1051 Width mm 405 405 432 554 635 705 705 Height mm 817 941 1159 1286 1326 1646 1646 Weight kg 118 120 145 193 278 365 471 573 650 760 790 ...

Page 58: ...t with warning coming out Expansion is activated when the total power of system is more than N units In this case the system continues running but with warning ringing out Under this situation if a single UPS fails or needs to be taken offline for service the system will shut down for overload Host and slaves are generated randomly Usually the first one who starts up will be the host If one slave ...

Page 59: ...per air circulation to dissipate heat allow a clearance of approx 20 cm to the side and approx 80 cm front and back the unit 10 2 3 Wiring Connection Two UPSs in parallel AC OUTPUT AC INPUT L1 L2 L3 N L1 L2 L3 N G Battery BAT BAT BY INPUT L1 L2 L3 N AC OUTPUT AC INPUT Battery BAT BAT BY INPUT ...

Page 60: ...on Connection Three UPSs in parallel AC OUTPUT AC INPUT L1 L2 L3 N L1 L2 L3 N G Battery BAT BAT BY INPUT L1 L2 L3 N AC OUTPUT AC INPUT Battery BAT BAT BY INPUT AC OUTPUT AC INPUT Battery BAT BAT BY INPUT UPS 1 UPS 2 ...

Page 61: ...UPS Model One unit 10 20KVA 80A 500VDC 30KVA 100A 500VDC 40KVA 120A 500VDC 60KVA 160A 500VDC 80KVA 200A 500VDC 100KVA 240A 500VDC 120KVA 280A 500VDC 160KVA 400A 500VDC 200KVA 500A 500VDC Note 1 Please be sure NOT to share the same battery pack in parallel system Note 2 It s recommended to use the same specification for all connected batteries UPS 1 UPS 2 UPS 3 ...

Page 62: ...et service password and technical support 10 4 Specification Model 10K 15K 20K 30K 40K 60K 80K 100K 120K 160K 200K Power range 10KVA 8KW 15KVA 12KW 20KVA 16KW 30KVA 24KW 40KVA 32KW 60KVA 48KW 80KVA 64KW 100KVA 80KW 120KVA 96KW 160KVA 128KW 200KVA 160KW Max parallel number 4 Output Power for Parallel System VA 40K 60K 80K 120K 160K 240K 320K 400K 480K 640K 800KVA W 32K 48K 64K 96K 128K 192K 256K 32...

Page 63: ... your local dealer 46 Parallel version difference 1 Update all UPS firmware to the same version 2 After updating if the problem still remains please contact your local dealer 47 SYNC line Loss 1 Check if communication cables are connected well and restart the UPS 2 If the problem remains please contact your local dealer 49 Parallel setting difference Check if the parameter setting of all UPSs are ...

Page 64: ... to the business contract and terms of the company All or part of the products services or features described in this document may not be included in your purchase or use Unless otherwise agreed in the contract we do not make any express or implied representations or warranties as to the contents of this document This document will be updated from time to time for product version upgrades or other...

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