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REV

. 012018

3

CHILLING PROCESS

Inside the cabinet there is a product temperature probe with 
a handle. The probe should be inserted in the middle of the 
food. To avoid freezing of the product, always place the probe 
in the dish with the least food or select which food will chill 
more rapidly (see the guidelines). Place the probe in to food 
according to pic. 2A. If the food to be chilled is likely to freezer 
easily, place the probe closer to the surface (see pic. 2B). The 
probe will then display the surface temperature. NOTE: This will 
have an effect of slowing down the blast chilling process. After 
blast chilling phase the programm switch automatically over to 
the holding period ([rdy] -mode), that allows you to keep the 
products in the cabinet for a temporary storage. You are not 
allowed to put warm products in to the cabinet during holding 
period. The process begins with a defrost period during which 
the [def]-sign is shown on the display. After the blast chilling 
process, serve or store the products. Switch off the cabinet and 
clean the temperature probe and the wire with damp cloth and 
mild detergent before using it again.

NOTE!

  HAND WASH ONLY.

N

OTE!

  DO NOT USE PRODUCT TEMPERATURE PROBE IN

 

TO THE FOOD TO BE FROZEN.

NOTE!  

PRODUCT TEMPERATURE PROBE MUST ALWAYS

 

BE CONNECTED, WHEN THE POWER IS SWITCHED ON.

DECREES, RECOMMENDATIONS AND NORMS RELATING 
TO CHILLING

Food decree valid in Finland from 1.2.2009: Food to be stored 
in cold must be chilled immediately after cooking to +6ºC or 
below during 4 hours at the most. Finnish legislation does 
not define storing times for food after the blast chilling. Food 
business operator is responsible for the quality of food they 
have made. DHSS, English blast chilling norm:
The inside temperature of cooked food has to be +70ºC. The 
food has to be moved within 30 minutes from where it was

prepared into GN dishes for chilling. The food has to be chilled 
to + 3 ºC or below in 90 minutes at the most. The layer 
thickness of food must not exceed 50 mm and there must not 
be pieces of meat heavier than 2.5 kg.

Some specific heat capacities [J/kgK]:

Slow

Water

4180

Blood, defibrillated

3880

Fish, low fat

3350

Meat

3180

Egg

3180

Fatty tissue

2980

Fast

Butter

2680

Some heat conduction parameters [W/K m]

Slow

Apple puree

0,69

Water 40 °C

0,63

Fish 0…+ 4 °C

0,43 ... 0,60

Veal, pork

0,44 ... 0,56

Chicken

0,44

Fast

Egg

0,29

FACTORS AFFECTING TO THE CHILLING PROCESS

Liquids and homogeneous food are quickest to chill. When 
thickness, density or inequality of ingredients grow, the 
chilling process slows down considerably. Chilling velocity is 
proportional to temperature difference between the product 
and ambient temperature. When difference in temperature 
decreases, the chilling velocity decreases accordingly. 
Correspondingly, chilling time grows linearly together with 
growth of temperature capacity and density. Temperature 
capacity is mostly depending on water and fat level of the 
product. Bottleneck in blast chilling can also be the internal 
heat conduction resistance inside food. Refer to DHSS-
guidelines.

The rate of freezing varies for different foods. If you want to 
have the same freezing time for all foods you will have to 
adapt volumes you fill the product with. Foods cooling slowly 
have to be refrigerated in small quantities. Foods cooling easier 
and faster can be refrigerated in bigger quantities. Should the 
cooling be slower than expected, do not interrupt refrigerating 
because that would reduce the food hygienic quality of the 
product to be cooled. The slowness of cooling can be caused by 
several factors: The food is warmer than +70 °C when starting 
the refrigerating process, the layer thickness is more than 50 
mm, or the total volume to be refrigerated exceeds the product 
capacity.

CONDENSING WATER

When defrosting the evaporator releases a large volume of
water that must be carried to an open vented drain.

ENGLISH

The probe should be placed in to the middle of the food to be chilled.

NOTE!  TO AVOID EVAPORATOR DAMAGES
IT IS MOST IMPORTANT TO KEEP FOOD 
WITH HIGH ACIDIC CONTAINS WHICH
IS SOUR IN TIGHTLY CLOSED RECEPTACLES

Place the probe closer to surface when chilling food staffs 
that are more likely to freeze easily. 

Summary of Contents for Inventus BC 24-100

Page 1: ...hjeet FINLAND Mukkulankatu 19 FI 15210 Lahti Finland Tel 358 20 5555 12 www porkka fi NORWAY Ringeriksveien 16 3414 Lierstranda Norway Tel 47 66 98 77 77 www porkka no SWEDEN Industrigatan 21 S 619 33...

Page 2: ...een described in the manufacturer s technical information The range of use of the refrigerating compressor has to be suitable for the entire operating range of the blast refrigeration process of the b...

Page 3: ...m and there must not be pieces of meat heavier than 2 5 kg Some specific heat capacities J kgK Slow Water 4180 Blood defibrillated 3880 Fish low fat 3350 Meat 3180 Egg 3180 Fatty tissue 2980 Fast Butt...

Page 4: ...ther of the front corners Check that things such as bottles in the cabinet are not knocking against each other If the malfunction cannot be corrected by checking the above mentioned points prevent the...

Page 5: ...ipment Traditionally the capacity of the equipment for blast chilling is advised to be 70 C 3 C in 90 minutes in 50mm layer thickness DHSS 1989 this however is advisory and not legislation The EU Comm...

Page 6: ...tive removal of condensate water the equipment should be connected to an appropriate waste outlet 4 Freezing of fish Anisakis simplex roundworm is a parasite of North Sea whales Infecting larval stage...

Page 7: ...to the soft chilling the start temperature at the beginning of the hard function process is decreased considerably to accelerate the process This accelerates both blast chilling and blast freezing of...

Page 8: ...The selectable phases are 1 Blast chilling Hard 2 Blast chilling Soft 3 Blast freezing 4 Storing INVENTUS BLAST CABINETS Diagram 3 Process phases and times of custom cycles PRODUCT TEMPERATURE PHASE...

Page 9: ...e next phase Fig 3 Select the date form EU USA Go up or increase the value Select value to be changed or save the change Go down or decrease the value Exit go back to the previous upper level The box...

Page 10: ...ing 5 Cabinet Room Temperature the actual internal air temperature shows on display 6 Process phase the selected function is shown at the top left corner of display Soft Chill by temp is running Figur...

Page 11: ...with foodstuffs supervision authorities and taken into consideration in the HACCP plan 9 1 Use of pre set quick programs Regulation 1367 2011 defines the minimum requirement of chilling to be that th...

Page 12: ...ram are displayed Fig 14 In this screen icons of different functions and alarms are also shown that are only are seen when they are active If you want to change the selected program press Fig 12 Main...

Page 13: ...r colder Under Defrost select the time for automatic defrost If the equipment is used once a day or less de frost can be achieved by leaving the door open in between use If the equipment is used regul...

Page 14: ...to be used following temperature controlled blast freezing to be able to remove the temperature probe from the product Continuous action is a 24h forced drive function if you want to use the equipment...

Page 15: ...nowledged by button It does not turn off the alarm but mutes the buzzer Alarm ceases when the error is gone Error messages can be viewed with button Fig 19 Service control panel Log file Management HA...

Page 16: ...gsomr det av kylkompressorn m ste vara l mplig f r hela verksamhetsomr det av snabbkylningsprocessen av snabbkylnings snabbdjupfrysningsanordningen ven kylsystemet m ste f lja de varierande f r ngning...

Page 17: ...inom den lagade maten m ste vara 70 C Maten m ste inom 30 minuter efter lagningen verf ras i GN kantiner f r nedkylningen Nedkylningen till 3 C eller d runder m ste ske i h gst 90 minuter Lagertjockl...

Page 18: ...ngen inte r verhettad Avfrostning inte p g r Om funktionsst rningen forts tter efter att ovan n mnda punkter kontrollerats f rhindra att varorna f rst rs genom att flytta dem till ett l mpligt lagerut...

Page 19: ...llt rapporteras sk pens kapacitet f r snabbnedkylningen till 70 C 3 C p 90 minuter till en tjocklek av 50 mm Detta st der sig p det engelska snabbkylningsdirektivet DHSS 1989 som r r dgivande men inte...

Page 20: ...utats F r utrustningens effektiva och l ngvariga anv ndning f ruts tts att kondensvattnet alltid kan ledas till ett avlopp 4 Fiskinfrysning EU f rordningen6 och det nationella direktivet 5 f ruts tter...

Page 21: ...roduktgivaren m ter I j mf relse med den skonsamma nedkylningen s nks inneluftstemperaturen m rkbart i b rjan av processen f r att g ra processen snabbare Detta ger b de en snabbare snabbnedkylning oc...

Page 22: ...rvaringsfunktion F ljande fas kan v ljas 1 Snabbnedkylning Hard 2 Snabbnedkylning Soft 3 Snabbinfrysning 4 F rvaring INVENTUS BLAST CABINETS Graf 3 Processfaser och tider av egna program PRODUKT TEMPE...

Page 23: ...A G upp t i displayen eller ka v rdet av vald parameter V lj ett modifierat v rde eller spara f r ndringen G ned t i displayen eller minska v rdet Exit g tillbaka till f reg ende vre niv Boxen som vis...

Page 24: ...uren visas p displayen 6 Processfas vald funktion visas v nster i vre h rn av displayen Soft Chill by temp is running i funktionsberedskap r displayen som i bild 5 Displayen i bild 5 visar enheten i b...

Page 25: ...9 1 Anv ndning av f rinst llda snabbprogram F rordning 1367 2011 g llande livsmedelshygien i livsmedelslokaler best mmer som avkylningens minimumkrav att maten efter lagning ska nedkylas inom max 4 ti...

Page 26: ...d 14 Bilden visar ocks ikoner av andra funktioner och alarm som bara visas n r de r aktiverade Vill du ndra det valda programmet tryck Bild 12 Huvudmeny Bild 13 Egna program F reg ende N sta Starta up...

Page 27: ...Under rubriken Defrost v ljer man tidpunkten f r automatiska avfrostningsfas Om enheten anv nds s llan bara en g ng om dagen och den f r st med d rr ppen d remellan r separata avfrostningsfaser inte n...

Page 28: ...snabbinfrysningen f r att l ttare kunna f loss produkttemperatursgivaren fr n produkten F r kontinuerlig drift finns en 24 h forcerad drifts funktion om man vill anv nda enheten med h gsta m jliga eff...

Page 29: ...an kvitteras med knappen som inte st nger larmen av men d mpar summern Alarmet upph r n r felet r borta Felmeddelanden kan granskas med knappen Bild 19 Servicekontrollpanel Log file Management HACCP l...

Page 30: ...ERILLISKONEISTOLLE Laitteen h yrystimen ja pikaj hdytyslaitteen tehontarve on ilmoitettu valmistajan teknisiss tiedoissa kylm kompressorin k ytt alueen pit soveltua pikaj hdytys pikapakastuslaitteen p...

Page 31: ...ainen j hdytysohje Valmistetun ruoan sis l mp tilan on oltava 70 C Ruoka on siirrett v puolen tunnin sis ll valmistuslaitteista GN astioihin j hdytyst varten J hdytt minen on tapahduttava 3 C een tai...

Page 32: ...ta s t jalat Varmista etteiv t kaapissa olevat tavarat helise vastakkain Jos toimintah iri jatkuu tarkastettuasi edell mainitut kohteet niin est tavaroiden pilaantuminen siirt m ll neasianmukaiseen s...

Page 33: ...itteiden suorituskyky Perinteisesti laitteiden suorituskyky on ilmoitettu pikaj hdytykselle 70 C 3 C 90 minuutissa 50 mm kerrospaksuudella T m tukeutuu v lj sti englantilaiseen pikaj hdytysohjeeseen D...

Page 34: ...tehokas k ytt edellytt sen liitt mist aina viem riin kondenssiveden vuoksi 4 Kalan j dytysk sittely EU asetus6 ja kansallinen ohjeistus5 edellytt v t tiettyjen kalalajien j dytysk sittely mik li ne m...

Page 35: ...ssin alkuvaiheessa sis ilman l mp tilaa lasketaan merkitt v sti kylmemm ksi prosessin nopeuttamiseksi T m nopeuttaa niin pikaj dytyst kuin pikapakastusta tuotteilla joiden sis inen l mm nsiirtym vastu...

Page 36: ...toiminnosta Valittavissa olevat vaiheet ovat 1 Pikaj hdytys Hard 2 Pikaj hdytys Soft 3 Pikapakastus 4 S ilytys INVENTUS PIKAJ HDYTYS JA PIKAPAKASTUSKAAPIT Kuvaaja 3 Oman ohjelman prosesessivaiheet ja...

Page 37: ...v m r n muoto EU USA Siirry yl sp in tai suurenna arvoa Valitse muutettava arvo tai tallenna muutos Siirry alasp in tai pienenn arvoa Exit siirry takaisin edelliselle ylemm lle tasolle Asetettavan arv...

Page 38: ...Temperature laitteen sis ilman sen hetkinen l mp tila n kyy n yt ll 6 Prosessin vaihe valittu toiminto n kyy n yt n vasemmassa yl kulmassa Soft Chill by temp is running Valmiustilassa laitteen n ytt o...

Page 39: ...assa 9 1 Pikaohjelmien k ytt Asetus 1367 2011 ilmoitettujen elintarvikehuoneistojen elintarvikehygieniasta m ritt j hdytyksen minivaatimukseksi j hdytyksen ruoan kypsent misen j lkeen enint n 4 tunnis...

Page 40: ...kyviss my s eri toimintojen ja h lytysten ikonit jotka n kyv t ainoastaan ollessaan aktiivisina Mik li haluat muuttaa valittua ohjelmaa paina Kuva 12 P valikko Kuva 13 Omat ohjelmatm Edellinen Seuraa...

Page 41: ...ikon alla valitaan automaattisen sulatusjakson ajankohta Mik li laitetta k ytet n harvoin vain kerran p iv ss ja se saa v liajat sulaa ovi avattuna ei erillisi sulatusjaksoja tarvita Jatkuvassa k yt s...

Page 42: ...rille on tarkoitettu k ytett v ksi l mp tilaohjatun pikapakastuksen lopuksi jotta tuotel mp tila anturi saadaan irrotettua tuotteesta Jatkuva k ynti on 24 h pakkok ytt toiminto mik li laitetta halutaa...

Page 43: ...la mik ei sammuta h lytyst mutta vaimentaa merkki nen H lytys lakkaa virheen poistuessa Virheilmoituksia voidaan tarkastella painikkeella Kuva 19 Huollon ohjauspaneeli Log file Management Omavalvontap...

Page 44: ...n for its quality and reliability throughout the word The success of Porkka is based on decades of experience customer focused design and continuous product development The materials used in Porkka pr...

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