Polaris 2012 Sportsman Forest 500 International, Service Manual

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9.6
BRAKES
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
11. Add Polaris DOT-approved Brake Fluid to MAX level
inside reservoir.
12. Install diaphragm, sight glass, cap and screws.
13. Wiggle and press down on the cap to be sure it fits
evenly and snug.
14. Torque the screw to specification .
15. Field test machine at low speed before putting into
service. Check for proper braking action and lever
reserve. With lever firmly applied, lever reserve
should be no less than 1/2”, (1.3 cm) from handlebar.
16. Check brake system for fluid leaks and inspect all
hoses and lines for wear or abrasion. Replace hose
if wear or abrasion is found.
Sight Glass
Master Cylinder Cap
Diaphragm
Cap Screws
Cap Must be Even
= T
Master Cylinder Cover Screw Torque:
7 in.lbs. (0.79 Nm )
Torque Inner
Bolt First
7 in.lbs. (0.79 Nm)