Polaris 2012 Sportsman Forest 500 International, Service Manual

Page: 111 / 432

3.56
ENGINE
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
RECOIL (ACCESSORY)
Recoil Disassembly/Inspection
NOTE: 2009 models are not equipped with a recoil
as standard equipment. This section intended for
reference.
Replace any parts found to be worn or damaged.
1. Remove bolts and recoil from the engine.
2. Pull recoil rope (if applicable) so it is extended
approximately 12-18" (30-46cm). Check handle c-ring
for proper tension, and the handle for cracks or
damage which may allow water or dirt to enter the
recoil housing through the rope.
3. Remove handle from the rope and allow spring
tension on recoil to relax.
NOTE: The handle must seal tightly on the recoil
housing to prevent water from entering.
4. Remove center bolt from recoil friction plate (A).
5. Inspect plate for wear or damage. Inspect plate friction
spring for wear, damage, and proper tension. The
spring should fit tightly on friction plate.
6. Remove ratchet pawl with spring and inspect.
Replace spring or ratchet pawl if worn, broken, or
damaged.
NOTE: Long arm of spring engages reel. Short end
against pawl.
7. Hold reel firmly in housing. Pull rope handle until 12-
18" (30-46cm) of rope is exposed, and hold reel in
place.
CAUTION
The recoil is under spring tension. A face shield and
eye protection is required during this procedure.
A