8.11
TRANSMISSION
8
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
TRANSMISSION DISASSEMBLY /
ASSEMBLY
Transmission Disassembly
NOTE: Refer to the exploded view at the end of this
chapter as a reference.
1.
Place the transmission in Reverse before
disassembly.
2.
Drain and properly dispose of the transmission
lubricant (see Chapter 2).
3.
Remove the shift rod from the bellcrank (B).
4.
Remove the bellcrank nut (A) and bellcrank (B).
5.
Remove the E-clip (C) that retains the gear selector
switch (D) and remove the switch.
6.
Remove the sector cover bolts (E) and remove the
sector cover (F).
NOTE: Removal can be aided by using your thumbs
to press down on the shafts while pulling up the
cover with your fingers.
7.
Remove the compression spring (G).
8.
Remove the detent star (H). Note how the detent star
fits onto the splined shaft with the raised edge facing
outward for reassembly.
9.
Remove the lockout disc (I). Note the raised edge
facing outward for reassembly.
10. Remove the shift shaft (J), detent pawl (K) and the
shift gears (L and M).
IMPORTANT: Note the timing marks on the shift gears
(L and M) for reassembly purposes.
Summary of Contents for 2012 Sportsman Forest 500 International
Page 1: ...1 GENERAL 2 MAINTENANCE 3 ENGINE 4 FUEL SYSTEMS 5 BODY SUSPENSION...
Page 2: ...6 CLUTCH 7 FINAL DRIVE 8 TRANSMISSION 9 BRAKES 10 ELECTRICAL...
Page 3: ...NOTES...
Page 115: ...NOTES ENGINE 3 60...
Page 117: ...4 2 FUEL SYSTEM...
Page 139: ...NOTES CARBURATION AND FUEL SYSTEM 4 24...
Page 185: ...NOTES 500 EFI FUEL SYSTEM 4 70...
Page 212: ...NOTES...
Page 258: ...NOTES CLUTCHING 6 46...
Page 330: ...NOTES TRANSMISSION 8 24...
Page 424: ...NOTES ELECTRICAL 10 60...
Page 425: ...Located By Battery...
Page 426: ......
Page 427: ...Located By Transmission Breakout Resistor Module...
Page 428: ......
Page 429: ...Located By Battery...
Page 430: ......
Page 431: ...Located By Transmission Breakout Resistor Module...
Page 432: ......