Polaris 2012 Sportsman Forest 500 International, Service Manual

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6.40
CLUTCHING
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
5. Install the roller pin into the sheave assembly on both
sides. The flat side of the roller pin faces downward
when the shaft side is laying flat on the bench.
6. Install the spring pins (C) to secure the roller pins.
Install until flush with sheave surface.
7. Install the spring over the shaft.
8. Install the clutch rollers (D) onto each side of the
outside spider. Install the washers (E) and E-clips (F)
to secure the rollers. The rollers should spin freely.
9. Install the spider dampener (G) inside the outer spider
and install the inside spider plate (H).
10. Install the spider assembly onto the shaft with the
retaining ring on top of the spider. NOTE: Use the
marks previously made to align the skip tooth spider,
or use the “X” on top of the spider and align it with the
skip tooth on the shaft.
Flat Side Down
C
Outer Spider
H
G
D
E
F
Align Marks