2.21
MAINTENANCE
2
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
Engine Oil Level
The oil tank is located on the left side of the vehicle. To
check the oil level:
1.
Set machine on a level surface.
2.
Clean the area around the dip stick.
3.
Start and run engine for 20-30 seconds. This will
return oil to its true level in the oil tank.
4.
Stop engine, remove dipstick (A) and wipe dry with a
clean cloth.
5.
Reinstall dipstick, screw the dipstick into place.
NOTE:
The dipstick must be screwed completely in to
ensure accurate measurement.
6.
Remove dipstick and check to see that the oil level is
in the normal range. The oil should be between the top
line and the bottom line on the dipstick. Add oil as
indicated by the level on the dipstick. Do not overfill.
NOTE:
Rising oil level between checks in cool weather
driving, can indicate moisture collecting in the oil
reservoir. If the oil level is over the full mark, change the
oil.
Oil and Filter Change
NOTICE: Care must be taken to ensure that the fluids are
contained. Be prepared to collect the fluid with suitable
containers before opening any compartment or
disassembly of any component containing fluids.
1.
Place vehicle on a level surface.
2.
Clean area around drain plug (A) at bottom of oil tank.
3.
Run engine two to three minutes until the engine is
warm.
4.
After two or three minutes stop the engine.
5.
Place a drain pan beneath oil tank and remove the
drain plug (A).
CAUTION:
Oil may be hot. Do not allow
hot oil to come into contact with skin as serious burns
may result.
6.
Allow oil to drain completely.
A
ADD 8 OZ.
NORMAL
FULL
Maintain Oil Level In Normal range
Screw Dipstick in completely to check
Oil Filter Torque:
Turn by hand until filter gasket
contacts sealing surface, then
turn an additional 1/2 turn
Oil Filter Wrench:
(PV-43527)
Oil Tank Screen Fitting Torque:
25 ft-lb (34Nm)
Recommended Engine Oil:
Polaris PS 4 PLUS
Synthetic, 2W-5o
WARNING
Personal injury can occur when handling used
oil. Hot oil can cause burns or skin damage.
A
B
C
D
E
Reference mark
C
Summary of Contents for 2012 Sportsman Forest 500 International
Page 1: ...1 GENERAL 2 MAINTENANCE 3 ENGINE 4 FUEL SYSTEMS 5 BODY SUSPENSION...
Page 2: ...6 CLUTCH 7 FINAL DRIVE 8 TRANSMISSION 9 BRAKES 10 ELECTRICAL...
Page 3: ...NOTES...
Page 115: ...NOTES ENGINE 3 60...
Page 117: ...4 2 FUEL SYSTEM...
Page 139: ...NOTES CARBURATION AND FUEL SYSTEM 4 24...
Page 185: ...NOTES 500 EFI FUEL SYSTEM 4 70...
Page 212: ...NOTES...
Page 258: ...NOTES CLUTCHING 6 46...
Page 330: ...NOTES TRANSMISSION 8 24...
Page 424: ...NOTES ELECTRICAL 10 60...
Page 425: ...Located By Battery...
Page 426: ......
Page 427: ...Located By Transmission Breakout Resistor Module...
Page 428: ......
Page 429: ...Located By Battery...
Page 430: ......
Page 431: ...Located By Transmission Breakout Resistor Module...
Page 432: ......