Polaris 2012 Sportsman Forest 500 International, Service Manual

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10.46
ELECTRICAL
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
Battery Activation (Conventional)
To ensure maximum service life and performance from a
new battery, perform the following steps.
NOTE: Do not service the battery unless it will be
put into regular service within 30 days. After initial
service, add only distilled water to the battery.
Never add electrolyte after a battery has been in
service.
NOTE: New Battery: Battery must be fully charged
before use or battery life will be significantly
reduced 10-30% of the battery's full potential.
To activate a new battery:
1. Remove vent plug from vent fitting. Remove cell
caps.
2. Fill battery with electrolyte to upper level marks on
case.
3. Set battery aside to allow for acid absorption and
stabilization for 30 minutes.
4. Add electrolyte to bring level back to upper level mark
on case.
NOTE: This is the last time that electrolyte should
be added. If the level becomes low after this point,
add only distilled water.
5. Charge battery at 1/10 of its amp/hour rating.
Examples: 1/10 of 9 amp battery = .9 amp; 1/10 of
14 amp battery = 1.4 amp; 1/10 of 18 amp battery =
1.8 amp (recommended charging rates).
6. Check specific gravity of each cell with a hydrometer
to assure each has a reading of 1.270 or higher.
Battery Terminals/Bolts
Terminal Preparation
Use Polaris corrosion resistant NyogelÔ grease (PN
2871329) on battery bolts and terminals when installing a
battery. This will help to prevent corrosion and maintain
good electrical connection. See “BATTERY
INSTALLATION”.
WARNING
Battery electrolyte is poisonous. It contains sulfuric
acid. Serious burns can result from contact with
skin, eyes or clothing. Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk.
Follow with milk of magnesia, beaten egg, or
vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep sparks,
flame, cigarettes, etc. away. Ventilate when
charging or using in an enclosed space. Always
shield eyes when working near batteries. KEEP
OUT OF REACH OF CHILDREN.
WARNING
The gases given off by a battery are explosive. Any
spark or open flame near a battery can cause an
explosion which will spray battery acid on anyone
close to it. Should there be contact with battery
acid, wash the affected area with large quantities of
cool water and seek immediate medical attention.
WARNING
CALIFORNIA PROPOSITION 65 WARNING:
Batteries, battery posts, terminals and related
accessories contain lead and lead compounds, and
other chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. WASH HANDS AFTER HANDLING.