Polaris 2012 Sportsman Forest 500 International, Service Manual

Page: 219 / 432

6.7
CLUTCHING
6
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
PVT SYSTEM SERVICE
Disassembly
Some fasteners and procedures will vary. Refer to the
appropriate parts manual for proper fasteners and
fastener placement.
1. Remove seat.
2. Remove the LH storage box to gain access to PVT
outer cover (see Chapter 5 for removal).
3. Remove PVT air outlet duct hose.
4. Remove outer PVT cover screws.
5. Mark the drive belt direction of rotation and remove
drive belt. See “Drive Belt Removal”.
6. Install the Drive Clutch Holder (PN 9314177) (A).
7. Remove drive clutch retaining bolt and remove drive
clutch using the Drive Clutch Puller (PN 2870506) (B).
Discard drive clutch retaining bolt and replace with
new for assembly.
8. Remove the driven clutch retaining bolt and driven
clutch.
9. Remove driven clutch alignment washer(s) from the
transmission input shaft.
10. Remove screws and retainer plate.
11. Remove inner cover retaining bolts at rear of cover.
12. Remove cover along with foam seal on back of cover
or shaft.
Drive Clutch Puller (PN 2870506)
Drive Clutch Holder (PN 9314177)
A
B
Retaining Bolt
Note Number of Washers