Polaris 2009 Sportsman XP 850, Service Manual

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2.4
MAINTENANCE
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
General Lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
E
Throttle Cable /
ETC Switch
50 H 6 M 500 (800)
Inspect; adjust; lubricate; replace if
necessary
E
Throttle Body Intake
Duct
50 H 6 M 500 (800) Inspect ducts for proper sealing / air leaks
Drive belt 50 H 6 M 500 (800) Inspect; replace as needed
Cooling System 50 H 6 M 500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
Radiator 50 H 6 M 500 (800) Inspect; clean external surfaces
Cooling Hoses 50 H 6 M 500 (800) Inspect for leaks
Engine Oil Change 100 H 6 M 1000 (1600)
Perform a break-in oil change at 20 hours or
after one month of operation; change more
frequently during cold weather operation
Oil Filter Change 100 H 6 M 1000 (1600) Replace with oil change
Front Gearcase Fluid - 12 M 1000 (1600) Change Fluid
Rear Gearcase Fluid - 12 M 1000 (1600) Change Fluid
Transmission Fluid - 12 M 1000 (1600) Change Fluid
E
Fuel System 100 H 12 M 1000 (1600)
Check for leaks at tank cap, fuel lines, fuel
pump; replace lines every two years
Engine Mounts 100 H 12 M 1000 (1600) Inspect
Exhaust Pipe / Silencer 100 H 12 M 1000 (1600) Inspect
E
Spark Plug 100 H 12 M 1000 (1600) Inspect; replace as needed
Wiring 100 H 12 M 1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
Clutches
(Drive and Driven)
100 H 12 M 1000 (1600) Inspect; clean; replace worn parts
Front Wheel Bearings 100 H 12 M 1000 (1600) Inspect; replace as needed
Brake Fluid 200 H 24 M 2000 (3200) Change every two years
ADC Fluid 200 H 24 M 2000 (3200) Change every two years
Spark Arrestor
(if applicable)
300 H 36 M 3000 (4800) Clean out; or remove clean out plug
E
Valve Clearance 1000 H - 10000 (16000) Inspect; adjust
Toe Adjustment - Inspect periodically; adjust as needed
Headlight Aim - Adjust as needed
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
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