10.3
STEERING / SUSPENSION
10
Installation
1.
Locate the the alignment pin on the bottom side of the
upper block. The pin should line up with the alignment
hole in the lower block and should face the front.
2.
Position the handlebar properly and install the (4) bolts.
3.
Evenly tighten the pin side (front) bolts first. Torque the
(2) front bolts to specification.
4.
Install the rear bolts and tighten evenly. Torque the (2) rear
bolts to specification.
NOTE: There will be a slight gap on the backside of
the handlebar blocks after installation.
5.
If handlebar was replaced:
• Install the hand grips
• Install the RH and LH controls
6.
Reassemble the headlight pod (see Chapter 9) .
NOTE: Make sure to route all vent lines, wire
harness and throttle cable correctly into the lower
headlight pod.
STEERING
Steering Post Removal
1.
Remove the front rack and front cover (see Chapter 9).
2.
Remove the upper and lower headlight pods from the
handlebar bracket (see Chapter 9).
IMPORTANT: Take note of all vent line, wire harness
and throttle cable routing for reassembly purposes.
3.
Remove the (4) fasteners retaining the handlebar bracket
and block to the steering post.
4.
Carefully remove the handlebar assembly from the steering
post and place it on the front cab.
IMPORTANT: Take care not to bend the throttle cable
or brake line while the handlebar is removed.
5.
Remove the cotter pin and nut from each tie rod end at the
steering post frog.
=
T
Handlebar Bolts:
14 ft. lbs. (19 Nm)
Nut
Cotter Pin
Rod End
PartShark.com
877-999-5686
Summary of Contents for 2009 Sportsman XP 850
Page 10: ...NOTES GENERAL INFORMATION 1 10 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 44: ...NOTES MAINTENANCE 2 34 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 148: ...5 56 ENGINE Balance Shaft Timing P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 154: ...NOTES ENGINE 5 62 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 202: ...NOTES CLUTCHING PVT 7 30 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 256: ...NOTES BODY FRAME 9 10 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 323: ...12 31 ELECTRICAL 12 Instrument Cluster Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 327: ...12 35 ELECTRICAL 12 Battery Charging Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 329: ...12 37 ELECTRICAL 12 Constant Power Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 335: ...12 43 ELECTRICAL 12 Engine Start Command Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 338: ...12 46 ELECTRICAL AWD ADC Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 341: ...12 49 ELECTRICAL 12 Radiator Fan Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 343: ...12 51 ELECTRICAL 12 Gear Selector Switch Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 356: ...WD 20 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL EFI P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 358: ...WD 24 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL EPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 367: ...WD 5 WIRE DIAGRAM 2009 SPORTSMAN XP 850 AWD ADC P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 374: ...WD 19 WIRE DIAGRAM 2009 SPORTSMAN XP 850 EFI P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 376: ...WD 23 WIRE DIAGRAM 2009 SPORTSMAN XP 850 EPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...