5.41
ENGINE
5
7.
Fully install Flywheel Puller PA-49316 on threads of
flywheel (left hand thread - turn flywheel puller
COUNTERCLOCKWISE
to install on flywheel).
8.
Hold puller body (A) and tighten center bolt (B) to remove
flywheel.
9.
Loosen (12) outer crankcase bolts (C) evenly 1/2 turn, then
loosen (2) longer case bolts (D), then the (6) main crankcase
bolts (E). Remove all.
10. Tap lower crankcase in reinforced areas with a soft faced
hammer to loosen, then lift straight upward to remove.
Crankcase (Lower) / Oil Pump Disassembly
1.
Remove oil pump cover plate screws. Note location of two
longer (M6x20) screws for assembly. These screws secure
the pump.
2.
Remove three baffle plate screws (A) and plate.
3.
Slide pump off mounting boss in crankcase.
4.
Visually inspect pump rotors and drive gear for damage or
debris.
NOTE: Replace oil pump as an assembly and
pressure relief valve if debris has entered pump or if
pump damage is evident.
5.
Rotate pump gear until rotors are positioned as shown
below. Use a feeler gauge to measure tip clearance.
Clearance should not exceed 0.006" (.15mm)
.
B
A
C
E
D
M6x20
96 lb-in. (12 Nm)
90 lb-in.
21 lb-ft.
(28 Nm)
A
(10 Nm)
M6x16
(all outer screws)
0.006” (0.15 mm)
PartShark.com
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Summary of Contents for 2009 Sportsman XP 850
Page 10: ...NOTES GENERAL INFORMATION 1 10 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 44: ...NOTES MAINTENANCE 2 34 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 148: ...5 56 ENGINE Balance Shaft Timing P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 154: ...NOTES ENGINE 5 62 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 202: ...NOTES CLUTCHING PVT 7 30 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 256: ...NOTES BODY FRAME 9 10 P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 323: ...12 31 ELECTRICAL 12 Instrument Cluster Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 327: ...12 35 ELECTRICAL 12 Battery Charging Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 329: ...12 37 ELECTRICAL 12 Constant Power Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 335: ...12 43 ELECTRICAL 12 Engine Start Command Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 338: ...12 46 ELECTRICAL AWD ADC Circuits P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 341: ...12 49 ELECTRICAL 12 Radiator Fan Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 343: ...12 51 ELECTRICAL 12 Gear Selector Switch Circuit P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 356: ...WD 20 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL EFI P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 358: ...WD 24 WIRE DIAGRAM 2009 SPORTSMAN XP 850 INTL EPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 367: ...WD 5 WIRE DIAGRAM 2009 SPORTSMAN XP 850 AWD ADC P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 374: ...WD 19 WIRE DIAGRAM 2009 SPORTSMAN XP 850 EFI P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...
Page 376: ...WD 23 WIRE DIAGRAM 2009 SPORTSMAN XP 850 EPS P a r t S h a r k c o m 8 7 7 9 9 9 5 6 8 6 ...