Landoll 600C Series Operator'S Manual Download

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MODEL 600C SERIES

SEMITRAILER

OPERATOR’S MANUAL

1900 North Street

Marysville, KS 66508

(785)562-5381

F-477-0808

08/08

Summary of Contents for 600C Series

Page 1: ...MODEL 600C SERIES SEMITRAILER OPERATOR S MANUAL 1900 North Street Marysville KS 66508 785 562 5381 F 477 0808 08 08...

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Page 3: ...MODEL 600C SERIES SEMITRAILER OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i...

Page 4: ...olved in individual prob lems between you your dealer or Landoll Manufacturing To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C ar...

Page 5: ...15 WORK LIGHT OPTIONAL 3 17 3 16 WINCH CONTROLS 3 17 3 17 DOCK LEVELER CONTROL OPERATION OPTION 3 19 3 18 HYDRAULIC POWER SUPPLY ENGINE OPERATION OPTION 3 22 3 19 AIR RIDE OPERATION 3 23 3 20 BULKHEAD...

Page 6: ...ICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDI...

Page 7: ...AVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 or FAX 785 562 4893 SECTION 5 is a troubleshooting guide to aid in diagnos...

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Page 9: ...62 000 LB 2 PAIR 62 000 LB 124 000 LB HYDRAULIC HOOKUP QUICK COUPLERS FLAT FACE 3 4 BODY SIZE MAXIMUM OPERATING PRESSURE 2500 PSI OPERATING FLOW 17 GPM ELECTRICAL HOOKUP 7 WAY CONNECTOR AIR HOOK UP C...

Page 10: ...65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 12...

Page 11: ...O Ring ORS O Ring Boss ORB 4 11 12 10 12 14 16 5 15 16 18 20 6 18 20 18 20 24 26 8 38 42 32 35 50 60 10 57 62 46 50 72 80 12 79 87 65 70 125 135 14 160 180 16 108 113 92 100 200 220 20 127 133 125 140...

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Page 13: ...er gency line drops below 50 psi This may be done within the truck using the trailer parking emergency valve or by disconnecting the emergency glad hands 3 1 3 Air Brake System The air brake system of...

Page 14: ...3 2 Figure 3 1 Front Trailer Terminology Figure 3 2 Rear Trailer Terminology...

Page 15: ...he hydraulic operated landing gear then connect the tractor hydraulic lines or start the semitrailer hydraulic power en gine Use the TRAILER TILT lever See Section 3 9 or hydraulic landing gear See Se...

Page 16: ...coupling failure repair before continuing and repeat Section 3 3 3 and 3 3 4 3 3 5 Check that the towing vehicle couples securely to the semitrailer before setting tow ing vehicle and semitrailer park...

Page 17: ...ith a pin in fully retracted position 3 5 2 The optional HYDRAULIC LANDING GEAR lever is located on the left side En gine Control Panel See Figure 3 11 It has three positions RETRACT In this position...

Page 18: ...3 6 WINCH CLUTCH AND TENSION CONTROL LEVER LEVER AXLE CONTROL LEVER TRAILER TILT WINCH HYDRAULIC m139521 op Figure 3 4 Hydraulic Controls...

Page 19: ...The hinged in the middle configuration of the tractor and semi trailer load and weight effect performance Turn ing passing acceleration braking stopping and backup require special considerations When...

Page 20: ...S BEFORE MOVING FAILURE TO CHECK CAN LEAD TO SERIOUS PERSONAL IN JURY OR DEATH TO OTHERS OR DAMAGE TO PROPERTY 3 6 5 Backing should be done with care Tail overhang semitrailer length and allowable spa...

Page 21: ...extend legs until the hole in inner leg lines up with the hole in the outer leg Secure each leg by inserting a pin 3 8 3 Disconnect the emergency and service air lines and attach them to the tractor...

Page 22: ...TFORM EXTENSION SET UP OPTION See Figure 3 5 3 11 1 Unlatch and fold out swing out outrig gers 3 11 2 Unlatch pull out extension by pulling spring loaded latch pin Slide extension out until it latches...

Page 23: ...ded posi tion and trip lock pin to secure WARNING 1 DO NOT OVERLOAD EXTENSIONS OVERWIDTH RATINGS ARE GIVEN IN STANDARD SPECIFICATIONS 2 DO NOT SECURE LOAD TO OVER WIDTHS OR UNDERCARRIAGE SE CURE LOAD...

Page 24: ...13 3 Start operation of hydraulic power sys tem If the hydraulic engine package is in stalled start and warm up engine following engine operating instructions in Section 3 18 Read engine operator s ma...

Page 25: ...ING GEAR RAISED OFF THE GROUND BEFORE OPERATING 2 DO NOT EXCEED THE GROSS AXLE WEIGHT RATINGS FOR ANY AXLE ON YOUR VEHICLE THE COMBINED WEIGHT OF THE SEMITRAILER AND CARGO MUST NOT EXCEED THE GROSS VE...

Page 26: ...3 14 Figure 3 7 Steps for Loading and Unloading...

Page 27: ...ke sure load is still at correct posi tion to get correct weight distribution on king pin and the trailer axles secured with appro priate load tiedowns 3 14 5 Using the AXLE CONTROL lever See Section...

Page 28: ...oad from movement while semitrailer is tilted to low load angle before tilting the semitrailer 3 14 11 Before returning the semitrailer to transport position insure that there is suffi cient distance...

Page 29: ...ONTROL PROPERTY DAMAGE INJURY OR DEATH CAN RESULT 3 FAILURE TO LEAVE AT LEAST FIVE WINCH CABLE WRAPS ON THE WINCH CABLE SPOOL COULD ALLOW THE CABLE TO COME OFF THE SPOOL RESULTING IN SERIOUS PERSONAL...

Page 30: ...The 12 000 lb WINCH CLUTCH HANDLE has two positions See Figure 3 8 DISENGAGE When the handle is placed is this po sition the winch is disengaged This allows the spool to free wheel and the winch is no...

Page 31: ...To release push lockring upward Free spool tension is applied by adjustable spring load on the cable Free spool tension can be adjusted if desired for more or less free spool tension e The 30 000 lb W...

Page 32: ...3 20 Figure 3 10 Dock Leveler Operation...

Page 33: ...sition there is no effect on either cyl inder OUT When the control for either cylinder is pulled out away from the center of the semitrailer the corresponding dock leveler cylinder extends and trailer...

Page 34: ...CAUTION IF THE HYDRAULIC FLUID LEVEL IS LOW DURING OPERATION THE SEMI TRAILER MAY NOT OPERATE COR RECTLY RESULTING IN DAMAGE TO THE SEMITRAILER 3 18 2 The ENGINE IGNITION SWITCH is lo cated on the en...

Page 35: ...BLACK SMOKE FROM THE EXHAUST AND A ROUGH ENGINE INDICATE OVERCHOKING 3 18 9 To adjust the speed turn the throttle control in or out as needed until the engine runs smoothly at a speed capable of with...

Page 36: ...SE EXCESSIVE TIRE WEAR 3 19 4 Different tractor fifth wheel heights may affect proper operation of the triple axle sus pension air system In the event front and rear axle suspension air bags are not i...

Page 37: ...transmitter s Red LED also blinks once every second if the batteries are low and need to be replaced 3 21 4 Address programming There are over 64 000 different addresses identities for each transmitt...

Page 38: ...3 26 Figure 3 14 Rear Impact Guard and Antilock Brake System...

Page 39: ...ce and energy absorption requirements for the guard A DOT decal certifies that the guard meets FMVSS No 223 and 224 standards The decal is placed and must remain at all times on the forward fac ing su...

Page 40: ...also not be used to power any additional electrical devices while the semitrailer is moving forward However additional devices such as re mote controls may be powered from the auxiliary circuit while...

Page 41: ...dically check drain holes in the bot tom of the relay valve for trailers with air brakes and storage compartments They must be open at all times to avoid moisture en trapment 3 25 HOT WEATHER OPERATIO...

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Page 43: ...or signs of pending failure Damaged or broken parts must be repaired or replaced at once Deter mine the cause of any binding or hydraulic leakage at once Correct the problem before using the tractor...

Page 44: ...CRANKCASE 6 TILT CYLINDERS 3 LANDING GEAR 3 CABLE ROLLERS 3 KINGPIN PLATE HINGE AND LATCH 3 WINCH 12 000 LB ONLY 3 WINCH GEAR CASE 2 WINCH CABLES 4 PIVOT PIN 3 HUB OIL 5 DOCK LEVELER 3 600c lube point...

Page 45: ...4 3 CAMSHAFT BUSHINGS SLACK ADJUSTERS 3 CENTRALIZED GREASE LOCATION CENTRALIZED GREASE SYSTEM 600c lube points p2 Figure 4 2 Lubrication Points 2 of 3...

Page 46: ...4 4 CAMSHAFT BUSHINGS SLACK ADJUSTERS 3 CENTRALIZED GREASE SYSTEM CENTRALIZED GREASE LOCATION 600c lube points p3 Figure 4 3 Lubrication Points 3 of 3...

Page 47: ...se degreasing solution off with cold water c Inspect semitrailer for cause of any reported troubles WARNING PAINT THINNER AND OTHER SOL VENTS ARE FLAMMABLE AND TOXIC TO EYES SKIN AND RESPIRATORY TRACT...

Page 48: ...IDE SUSPENSION I T I T UNDERCARRIAGE ROLLERS L 3 c HYDRAULIC OIL I I R 1 c HYDRAULIC FILTER R R HOSES Inspect Replace as needed I I R WINCH GEAR CASE I I 2 c I Inspect R Replace T Tighten Adjust Torqu...

Page 49: ...ENT X CHANGE OIL X CHECK SPARK PLUG CONDITION AND GAP X REMOVE COOLING SHROUDS AND CLEAN COOLING AREAS X CHANGE OIL FILTER X NOTE PERFORM THESE MAINTENANCE PROCEDURES MORE FREQUANTLY UNDER EXTREMELY D...

Page 50: ...nspect seals seal wiping surfaces bearing caps and bearing cones for wear pitting chipping or other damage 4 3 GOOSENECK FRAME AND DECK 4 3 1 Repairing Structural Defects If any structural defect is f...

Page 51: ...ock leveler valve for Single Pair Dock Leveler 62 000 lb Dock leveler flow bypass regula tor must provide 6 0 gallon per minute to dock leveler valve for Double Pair Dock Leveler 124 000 lb d Hydrauli...

Page 52: ...RONT OF TRAILER MARKER SLOPE LEFT DS5 MARKER SLOPE RIGHT DS6 MARKER LEFT TURN DS7 MARKER RIGHT TURN DS8 MARKER MID LEFT DS9 MARKER MID RIGHT DS10 MARKER REAR LEFT DS11 MARKER REAR RIGHT DS12 ABS WARNI...

Page 53: ...XLE BACK OUTPUT BROWN WINCH IN OUTPUT BLUE WINCH OUT OUTPUT GREEN TILT UP OUTPUT WHITE TILT DOWN OUTPUT BLACK GROUND RED POWER 9 TO 30 VDC 9 TO 30 VOLT WINCH OUT L1 WINCH IN L2 AXLE AHEAD L3 AXLE BACK...

Page 54: ...RED DS18 RIGHT STOP TAIL RED DS19 LICENSE PLATE LIGHT RED DS20 IDENTIFICATION RIGHT RED DS21 IDENTIFICATION LEFT RED DS22 IDENTIFICATION CENTER RED DS23 CONTROL PANEL DS24 ENGINE PANEL DS25 WORK LIGH...

Page 55: ...res 4 7 and 4 9 for Tandem and Triple Axle Air Ride Suspension drawings b Physically check all nuts bolts and air line fittings for proper torque see torque chart be low AIR SUSPENSION TORQUE CHART Si...

Page 56: ...4 14 Figure 4 7 Tandem Axle Air Ride Suspension System Figure 4 8 Air Ride Height Adjustment...

Page 57: ...e adjusting blocks This will allow the control arms to oscillate approxi mately 1 Reconnect the linkages Torque to 24 48 inch lbs e Retighten the 1 4 adjusting lock nuts at the adjusting blocks to 24...

Page 58: ...4 16 Figure 4 9 Triple Axle Air Ride Suspension System...

Page 59: ...negative camber align ment can be checked as follows a Remove wheel hub and bearing assem blies b Place a 3 point axle gauge against the front side of the axle and adjust each axle gauge point to the...

Page 60: ...les must be replaced immediately b Air Ride Suspension Axles The air ride suspension is aligned and ad justed at the factory and it should not be necessary to align the axles If however it does become...

Page 61: ...4 19 Figure 4 11 Checking Axle Alignment Figure 4 12 Examples of Camber...

Page 62: ...ily A drain cock on the bottom of each air reservoir vents the tank to drain collected water and oil If held open air pressure in the tanks is relieved causing the emergency or parking brakes to be ap...

Page 63: ...4 8 2a 2 Position the inlet ports by loosening the service chamber clamp bands and rotating center housing such that ports are located according to alignment marks made during disassembly then retight...

Page 64: ...ve anchor pins and brake shoes 6 Remove brake return springs 7 Remove camshaft lock ring spacer washer and camshaft 8 Remove roller pin retainers 9 Remove roller pins and rollers from shoes 10 Remove...

Page 65: ...4 23 Figure 4 15 Axle and Brake Assembly...

Page 66: ...15 1 Install new anchor pin bushings camshaft bushing and camshaft seals into the spider IMPORTANT WHEN INSTALLING CAMSHAFT SEALS THE SEAL ON THE SLACK ADJUSTER SIDE IS FAC ING INTO SPIDER THIS ALLOW...

Page 67: ...4 Make a full service brake application On release allow sufficient time for brake to fully retract During the brake release observe rotation of the adjustment hex attach a wrench on the hex to make t...

Page 68: ...ove the clevis pointer adjust clevis CCW for alignment If the guide pointer is below the clevis pointer adjust clevis CW for alignment 8 Reposition clevis until the guide pointer aligns with the clevi...

Page 69: ...n b When resurfacing a drum allow at least 0 040 inches under the maximum diameter for additional wear WARNING TURNING A BRAKE DRUM BEYOND 0 040 INCHES UNDER THE MAXIMUM DIAMETER WILL RESULT IN A WEAK...

Page 70: ...bricant will not adhere to surfaces wet with solvent i Place the drum over the hub and brake shoes being careful not to damage the threads on the studs See Figure 4 17 Make sure the drum seats flat ag...

Page 71: ...rs first 4 10 1 Adjustment a With a drain pan under the hub cap remove the hub cap assembly allowing oil to drain b Lift the wheel off of the ground c Adjust slack adjuster to eliminate brake drag dur...

Page 72: ...from be tween duals 4 11 2 Tire Matching Both tires on the same spindle must be the same size in order to properly distribute the load and braking forces between them The tire must be mounted on a rim...

Page 73: ...outer tire are ac cessible d Install the flange nut and tighten to 50 foot pounds using the sequence in Figure 4 22 Then tighten to full torque of 450 to 500 ft lbs e Torque will drop after the first...

Page 74: ...ulic lines and fittings for leaks and worn spots Replace any defective lines and fittings e Check for loose bolts and nuts 4 13 2 Disassembly Assembly Procedure When disassembling and reassembling the...

Page 75: ...4 33 Figure 4 23 Dock Leveler Leg Assembly...

Page 76: ...odically lu bricate to maintain satisfactory performance a Lube both legs through grease fittings pro vided in the legs two times a year or as re quired b Lube two speed gears through the grease fitti...

Page 77: ...4 35 Figure 4 24 Crank Landing Gear Assembly...

Page 78: ...and the two gears are engaged prop erly i Check for proper shimming Proper shim ming achieved when the shafts turn freely and there is no more than 1 16 gap between the shims and the outer leg when s...

Page 79: ...eplace wire Ground wire loose clean and tighten ground LIGHTS FLICKERING Wires shorted or loose locate insulate replace or tighten Grounding through fifth wheel locate broken ground wire tractor or se...

Page 80: ...le alignment Overload loads are above rated tire capacity DO NOT load above rated tire capacity SHOULDER TREAD WEAR ONE SHOULDER Axle damage straighten or replace axle Axles not parallel check axle al...

Page 81: ...ITRAILER TRACKING PROB LEMS TRACKS TO ONE SIDE Axle alignment re align axle TRACKS TO EITHER SIDE Broken or bent springs or equalizers replace defective parts Axles not parallel realign axles AIR RIDE...

Page 82: ...Brake drum distortion replace drum Broken brake chamber spring replace spring Brake chamber pushrod binding re align brake chamber bracket Air brake line loose or broken tighten or repair UNEVEN BRAK...

Page 83: ...KES GRABBING Grease on brake linings reline brakes Brake rigging binding align brakes or replace bent parts Defective brake valve on tractor repair or replace valve Defective relay emergency valve rep...

Page 84: ...distorted or over machined drums Also check for operating conditions or loads that create severe or excessive brake applications BRAKES PULL TO EITHER SIDE Drums of different diameters replace with d...

Page 85: ...Check for cause of wear Leakage check all components and relief valve for proper set tings Excessive load check unit specifications for load limits Slipping or broken pump drive repair or replace coup...

Page 86: ...replace clean or add oil as needed Water in oil replace oil Air leaks check suction line and component seals for suction leaks Replace defective parts NOISY PUMP Low incorrect foamy oil replace clean...

Page 87: ...harness connection to tractor No air supply to solenoid Check hydraulics connections 5 8 DOCK LEVELER HYDRAULICS For maintenance procedures see Section 4 13 SYMPTOM PROBLEM REMEDY FAILS TO LIFT SEMITR...

Page 88: ...NOTES 5 10...

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