PLAYSTAR VARSITY BRONZE Safety Manual & Assembly Instructions Download Page 12

Page: 12 / 72

Items for STEP 4:

(8) Corner Brackets

(32) #8 x 1

¹₄

" deck screws

(8)

³₈

" x 3

¹₂

" hex bolts

(6)

³₈

" x 2" hex bolts

(2)

³₈

" x 1

¹₂

" lag screws

(30)

³₈

" washers

(14)

³₈

" lock nuts

➑

Lift tower assembly upright and position
in desired location.

Caution: Ground must be level.

Installation on a hill or incline
will create unsafe conditions.

Position brackets

through

so that the

short sides are against the 2" x 4" x 38

³₄

boards.

Use the bracket as a drill guide and drill

¹₈

" holes 1" deep into the boards. Attach

with #8 x 1

¹₄

" deck screws.

Bracket

through

ONLY

: Use bracket as

a drill guide and drill

³₈

" holes completely through

the boards. Secure with

³₈

" hex bolts (2" through

one board and 3

¹⁄₂

" through two boards),

³₈

" washers and

³₈

" lock nuts.

Special Instructions for Brackets

➐

➑

ONLY

Use bracket as a drill guide and drill one

³₈

" hole

completely through the board on the

long

side and

one

¹₄

hole 1" deep into the board on the

short

side.

Secure the

long

side with a

³₈

" x 3

¹₂

" hex bolt,

³₈

" washers and

³₈

" lock nut. Secure the

short

side

with a

³₈

" x 1

¹₂

" lag screw and

³₈

" washer.

³⁄₄

AGES

9 F

ORNER

RACKETS

Summary of Contents for VARSITY BRONZE

Page 1: ...ly Instructions PS 7668 PS 7946 PS 8876 PS 7676 PS 7958 Featured Components purchase separately Featured Components purchase separately Featured Components purchase separately Featured Components purchase separately PS 8813 PS 7676 PS 7946 PS 8814 PS 8814 PS 8814 PS 7668 PS 7766 PS 8870 PS 7958 PS 8876 PS 8850 PS 7668 PS 7690 PS 8870 ...

Page 2: ...g will also compact displace and settle and should be periodically refilled to maintain at least a 9 inch depth Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to account for water drainage Check and maintain the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct le...

Page 3: ...r ance between the lowest point of component and top of shock absorbing surfacing material WARNING Lawn swings are designed for use by children two years of age and older Use by children under the age of two can result in entrapment between the seat and backrest NEVER place children in a rear ward facing position or with legs between the seat and backrest because the child s body may pass through ...

Page 4: ...ors 7 Climbing Rocks 4 Discovery Telescope 1 Swing Hangers 4 Drill Template 1 Sturdy Frame Brkts Left hand 1 Right hand 2 Swing Seat 1 Quick Link Connectors 4 Gym Rings 2 Corner Brackets 12 Climbing Rope 1 2 Gym Ring Chains 2 Tarp Awning 1 Tarp Roof 1 x 4 hex bolt 1 x 3 hex bolts 27 x 3 lag screws 4 8 x 2 deck screws 275 8 x 1 deck screws 226 x 1 lag screws 9 x 2 hex bolts 15 x hex bolts 4 lock nu...

Page 5: ...er is a natural product Imperfections such as sur face cracks knots and minor bowing are normal This will not affect the performance of your playset Thinner boards have a tendency to bow more than thicker boards However all minor bowing can be straightened when attaching the boards during the assembly process Note The 2 x 6 boards require some basic drilling that is best completed at each step of ...

Page 6: ...n your completed playset BOARDS INCLUDED Note These boards require some basic drilling that is best completed at each step of assembly Follow assembly instructions and the guide on How to Use the Drill Template which is included in this kit found on pages 7 and 8 12 2 x 4 x 31 1 2 x 4 x 35 8 2 x 4 x 38 2 2 x 4 x 75 10 2 x 4 x 88 14 2 x 4 x 46 4 2 x 4 x 13 1 2 x 4 x 18 5 2 x 4 x 24 1 2 x 4 x 28 ...

Page 7: ...th one edge only which will allow you to slide the template anywhere along the board PLEASE NOTE Letters represent pattern not position The rigid version of the template like the one shown here can be found inside one of the hardware boxes Actual Size Template TEMPLATE FOR DRILL HOLES Set the drill bit depth in the drill bit countersink tool to the thickness of the board Fig 1 Drill locations as m...

Page 8: ... represent pattern not position Patterns can be created anywhere along the board by turning the template over arrow side up and sliding it to the desired position Use the shaded holes for that pattern D E 1 x 4 or 2 x 4 2 x 4 2 x 4 or 2 x 6 G 2 x 4 F G J and D E ...

Page 9: ...d drill through the small holes 1 deep into the boards 2 Attach the bracket with 8 x 1 deck screws 3 Again use the bracket as a drill guide Use a drill bit and drill through the large holes completely through the boards 4 Secure the bracket with hex bolts washers and lock nuts as shown Note You will use different length bolts to secure the corner brackets If you drilled through one board you will ...

Page 10: ...2 8 x 2 deck screws On a flat work surface lay out two 2 x 4 x 75 boards 38 apart Measure and mark both boards at dimensions shown Attach three 2 x 4 x 38 boards as shown Make sure the assembly remains square while securing with 8 x 2 deck screws Attach four 2 x 4 x 38 boards as shown Make sure the assembly remains square while securing with 8 x 2 deck screws 2 x 4 x 38 2 x 4 x 38 2 x 4 x 38 2 x 4...

Page 11: ... screws Stand tower frames on their sides as shown Attach six 2 x 4 x 46 boards at the dimensions shown Make sure the assembly remains square while securing with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 11 75 47 75 47 2 x 4 x 46 6 Pattern 90 B ...

Page 12: ...nto the boards Attach with 8 x 1 deck screws Bracket 1 through 6 ONLY Use bracket as a drill guide and drill holes completely through the boards Secure with hex bolts 2 through one board and 3 through two boards washers and lock nuts Special Instructions for Brackets ONLY Use bracket as a drill guide and drill one hole completely through the board on the long side and one hole 1 deep into the boar...

Page 13: ... x 35 boards Attach the front and back boards flush with the 2 x 4 x 38 boards and equally space the remaining boards Secure all boards with 8 x 1 deck screws Do not over tighten the screws Note Gap between boards must be less than or a finger entrapment could exist Items for STEP 6 15 1 x 4 x 35 boards 90 8 x 1 deck screws Caution Failure to pre drill and counter sink the boards may result in spl...

Page 14: ... for STEP 7 2 2 x 4 x 88 boards 20 8 x 2 deck screws Attach two 2 x 4 x 88 boards at dimensions shown Secure with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 14 2 x 4 x 88 2 x 4 x 88 21 21 C F C F F F ...

Page 15: ...TERNS 15 2 x 4 x 46 2 x 4 x 46 4 overhang each side 4 D D D D Attach two pre drilled 2 x 4 x 46 boards at the dimensions shown Center boards on tower there should be a 4 overhang on each end of the boards Make sure the top of the board is flush while securing with 8 x 2 deck screws D ...

Page 16: ...x 24 boards as shown Secure with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS Items for STEP 9 2 2 x 4 x 31 boards 8 8 x 2 deck screws Attach two pre drilled 2 x 4 x 31 boards at dimensions shown Center boards on tower there should an overhang on each end of the boards Make sure the top and bottom of board is flush while securing with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 2 x 4 x ...

Page 17: ...ure boards are flush with each other If one board is longer than the other flush one end and let the other end hang over Secure with 8 x 2 deck screws Note Repeat two more times for the second and third swing post assemblies Mark Drill 3 Boards as shown flush one end 13 4 25 2 37 50 62 4 74 2 A D D D D D D A A 4 4 13 A D D 37 2 2 25 D D 4 4 62 50 74 D D D 2 2 74 A SEE PAGES 7 8 FOR HOLE PATTERNS ...

Page 18: ... flush end of post as shown Slide bracket over and down until it stops against the top and side of the post as shown When correctly positioned the edge of the sturdy frame bracket will be parallel with the side of the post Use the bracket as a drill guide and drill two holes 1 deep into the posts Attach with two 8 x 1 deck screws Again use the bracket as a drill guide and drill two holes through t...

Page 19: ...ts and lock nuts through the two lower holes of brackets as shown do not use flat washers Items for STEP 14 2 x hex bolts 2 lock nuts Place two x hex bolts and lock nuts through the two lower holes of bracket on single post as shown do not use flat washers Note These bolts are necessary to properly align the single post assembly to beam at a later step ...

Page 20: ...crews Position assembly as shown Align the posts so that the outermost points measure 84 as shown Attach 2 x 4 x 46 board at dimension shown Secure with 8 x 2 deck screws 41 41 84 2 x 4 x 46 A A Note Brackets are facing down SEE PAGES 7 8 FOR HOLE PATTERNS ...

Page 21: ...that the short side is against the 2 x 4 x 46 board Use the bracket as a drill guide and drill holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with hex bolts washers and lock nuts NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex bolt ...

Page 22: ...the A Frame assembly approximately 92 apart Use remaining unused boards to elevate approximately 3 Place 2 x 6 x 88 and 2 x 6 x 35 beam boards under brackets as shown Hold beam tight against bracket Beam should rest on x hex bolts and top of post when in proper position Be sure A Frame is square 90 with beam Use brackets as a drill guide and drill holes 1 deep into the beam and attach with 8 x 1 d...

Page 23: ... x 6 x 88 and 2 x 6 x 35 beam boards at the dimension shown See Pages 7 8 How To Use Your Drill Template For Drill Holes for details Attach the drilled 2 x 6 x 88 and 2 x 6 x 35 board on top of the existing assembly as shown Make sure boards are flush with bottom board Secure boards together with 8 x 2 screws Note If your boards are a different length flush the end with the single post SEE PAGE 7 ...

Page 24: ...two adults Single post must be supported to keep the bracket from bending Complete and rotate back to original position Lift swing beam assembly and support with saw horses From the bottom side of beam use the six holes in bottom board as a drill guide and drill holes back through both boards On the A Frame end attach three x 3 hex bolts washers and lock nuts On the single post end only attach two...

Page 25: ...e installation instructions that are supplied with the Air Rider Drill a hole 2 deep in the center of the bottom board at each swing hanger location Screw swing hangers into beam by hand a long screwdriver will help Tighten swing hanger until loop is tight against adjoining board and swing hanger is positioned as shown Drill another hole 2 deep in adjoining board through swing hanger loop and secu...

Page 26: ...ge as shown Fig 1 Drill a hole completely through the board On the open hole of the beam assembly use a 1 spade bit and counterbore approximately deep to ensure that the threads of the bolt are at least flush to the end of the nut when installed Fig 2 Lift beam to an upright position and attach to tower using one x 4 hex bolt washers and lock nut as shown Fig 2 26 7 1 Fig 1 Counterbore Fig 2 ...

Page 27: ...ach two 2 x 4 x 24 boards as shown The back of the boards must be flush with the 2 x 4 x 88 boards and the top must be flush with the bottom of the 2 x 4 x 46 board Make sure boards are level while securing with 8 x 2 deck screws 2 x 4 x 46 2 x 4 x 88 2 x 4 x 88 2 x 4 x 24 2 x 4 x 24 8 A D A 27 ...

Page 28: ...EE PAGES 7 8 FOR HOLE PATTERNS Position 2 x 6 x 12 board 1 down from top of 2 x 4 x 24 and tight against 2 x 4 x 88 as shown Secure with 8 x 2 deck screws Back View 2 x 4 x 46 6 2 x 4 x 24 2 x 4 x 88 2 x 6 x 12 Tight 1 28 2 x 4 x 24 2 x 4 x 88 G 2 x 4 x 88 G 4 ...

Page 29: ... 7 8 FOR HOLE PATTERNS Attach one 2 x 4 x 31 board at dimensions shown Center board on tower there should be an overhang on each end of the board Make sure the top and bottom of board is flush while securing with 8 x 2 deck screws 29 2 x 4 x 31 1 overhang D D D Flush ...

Page 30: ... SEE PAGES 7 8 FOR HOLE PATTERNS 30 Attach thirteen pre drilled and counter sank 1 x 4 x 29 boards on the outside of tower at the approximate dimension shown Equally space boards and secure with 8 x 1 deck screws Do not over tighten the screws Note Gap between boards must not exceed 3 or a head entrapment could exist 1 x 4 x 29 13 Pattern 1 A ...

Page 31: ...ost as shown Attach with 8 x 2 deck screws Attach corner brackets Position brackets so that the short sides are against the 2 x 4 x 31 board See Page 9 for details Use the bracket as a drill guide and drill holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with hex bolts washers and lock nuts NOTE I...

Page 32: ... x 88 Make sure board is level with 2 x 4 x 31 as shown Attach with 8 x 2 deck screws Position 2 x 4 x 24 board approximately 14 up from bottom of tower flush with back of 2 x 4 x 88 Make sure board is level with 2 x 4 x 38 as shown Attach with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 2 x 4 x 38 2 x 4 x 31 2 x 4 x 88 28 14 A A Level Level 2 x 4 x 24 2 x 4 x 13 ...

Page 33: ...gle so that the front corner is aligned with the top outside corner of the 2 x 4 x 13 board and the back edge is resting on the ground as shown Secure with 8 x 1 deck screws Measure and mark the top of the 2 x 4 x 31 support board at 13 as shown Measure and mark the top of the 2 x 4 x 38 support board at 24 as shown These measurements will be used on the next two pages 13 24 2 x 4 x 31 2 x 4 x 38 ...

Page 34: ...ck 2 x 4 x 31 board tight against the 2 x 4 x 88 boards as shown Center with equal overhang on support boards Attach with 8 x 2 deck screws Position the front 2 x 4 x 31 board with mark made in Step 28 and flush with the end of the 2 x 4 x 13 support board Center with equal overhang on support boards Attach with 8 x 2 deck screws Position the middle 2 x 4 x 31 board between front and back boards C...

Page 35: ... 4 x 88 2 x 4 x 31 2 Pattern 2 x 4 x 24 Position the front 2 x 4 x 31 board with the mark made in Step 28 and flush with the end of 2 x 4 x 24 support board Center with equal overhang on support boards Attach with 8 x 2 deck screws Position the back 2 x 4 x 31 with a 1 gap between the boards as shown Center with equal overhang on support boards Attach with 8 x 2 deck screws 1 1 gap D D D ...

Page 36: ... Attach the tarp roof Position end of tarp 1 from the bottom edge of the board as shown and centered side to side Pre drill holes 1 deep into the board Secure with three 14 x 1 pan head screws through grommets Pull tarp tight and repeat to secure other end 1 ...

Page 37: ... back 2 x 4 x 31 board as shown and centered side to side Pre drill holes 1 deep into the board Secure with three 14 x 1 pan head screws through grommets Pull tarp tight and repeat to secure lower end 37 Attach this end first Beneath View Attach this end first 2 x 4 x 31 Edge flush with back of board ...

Page 38: ... shown and secure with x 3 hex bolt washers and lock nut removed in previous step Make sure brace is square to beam Using the brace as a template drill a hole com pletely through the beam Items for Step 35 1 3 hex bolt 2 washers 1 lock nut Secure the Sturdy Frame Brace to the beam with x 3 hex bolt washers and lock nut NOTE It is easiest to remove this bolt by continuing to rotate in a countercloc...

Page 39: ...From this point skip to the section specific of your design option STOP 39 GO TO PAGE 65 GO TO PAGE 65 GO TO PAGE 40 GO TO PAGE 52 ...

Page 40: ...shers and lock nut See detail of screw placement STARTER DESIGN OPTION ONLY Items for STEP 36 2 2 x 4 x 46 boards 2 x 3 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 2 x 4 x 38 2 x 4 x 38 Back edge resting on ground 2 x 4 x 46 2 x 4 x 46 Flush 40 Detail of Screw Placement Predrill Dia for 8 x 2 deck screws Dia for x 3 hex bolts 1 2 1 3 2 x 4 x 4 6 2 x 4 x 4...

Page 41: ... as shown Secure each end of the board from behind with two 8 x 2 deck screws Items for STEP 37 1 2 x 4 x 35 board 4 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 41 2 x 4 x 38 2 x 4 x 35 2 x 4 x 4 6 2 x 4 x 4 6 3 A A 2 x 4 x 35 A Note Drill Secure from behind ...

Page 42: ...13 as shown Secure to 2 x 4 x 35 board from behind with two 8 x 2 deck screws Items for STEP 38 1 2 x 4 x 46 board 2 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 42 13 D 2 x 4 x 4 6 2 x 4 x 35 Note Drill Secure from behind ...

Page 43: ...late as shown Repeat for all three dimensions Then repeat markings on the inside of the left 2 x 4 x 46 board rotating the template so the markings are a mirror image of each other Drill using a drill bit at the marked locations Items for STEP 39 1 Printed Template 12 24 36 Flush with this edge Mark the top edge the two top holes 43 T o p U s e f o r R i g h t S i d e M a r k i n g T o p U s e f o...

Page 44: ...THIS PAGE INTENTIONALLY LEFT BLANK 44 ...

Page 45: ...3 board are flush with front side of 2 x 4 x 46 boards Pre drill pilot holes into the 2 x 4 x 13 board using the previously pre drilled holes as guides Secure with 8 x 2 deck screws Repeat for all steps Items for STEP 40 3 2 x 4 x 13 boards 12 8 x 2 deck screws 45 2 x 4 x 13 3 2 x 4 x 46 Align with marks Flush with edges ...

Page 46: ...x 4 x 46 boards with 8 x 2 deck screws Note Gap between boards must not exceed 3 or a head entrapment could exist Items for STEP 41 1 2 x 4 x 18 board 4 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 2 x 4 x 35 2 x 4 x 18 2 x 4 x 4 6 2 x 4 x 4 6 D A 46 Note Drill Secure from behind D A ...

Page 47: ...t approximately 8 from each other as shown Secure to 2 x 4 x 35 board from behind with 8 x 2 deck screws Items for STEP 42 1 2 x 4 x 46 board 2 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 47 2 x 4 x 35 2 x 4 x 4 6 8 approximately D Note Drill Secure from behind ...

Page 48: ... screws SEE PAGES 7 8 FOR HOLE PATTERNS Attach two pre drilled and counter sank 1 x 4 x 21 boards as shown Secure each board with 8 x 1 deck screws Do not over tighten the screws 48 2 x 4 x 4 6 2 x 4 x 4 6 2 x 4 x 4 6 1 x 4 x 21 D A A 2 x 4 x 38 Tight 1 ...

Page 49: ...eep boards tight to each other Secure with 8 x 1 deck screws Do not over tighten the screws Note If the last board doesn t fit or if there is a gap because of the boards being too big or too small remove the bottom board and adjust Hole placement for Climbing Rope Drill a hole centered vertically in the boards as shown Install rope per instructions on Page 71 49 1 x 4 x 21 12 Climbing Rope Holes A...

Page 50: ... 31 boards 12 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS Position 2 x 4 x 31 boards flush with the side top and bottom of mounting boards as shown Secure with 8 x 2 deck screws 50 I I I I 2 x 4 x 31 2 x 4 x 31 Flush Flush ...

Page 51: ...ed out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to install proper shock absorbi...

Page 52: ...TEP 36 2 2 x 4 x 31 boards 12 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS Position 2 x 4 x 31 boards flush with the side top and bottom of mounting boards as shown Secure with 8 x 2 deck screws 52 I I I I 2 x 4 x 31 2 x 4 x 31 26 6 6 ...

Page 53: ...oards Purchased Separately 2 x 4 x 46 one 1 board Included in Playset Kit This design option requires Two 2 additional 2 x 4 x 8 boards not included with this kit and One 1 2 x 4 x 46 board included in this kit All other components called for in the following instructions are included in the Climbing Bar Kit PS 7766 53 2 boards 1 board 75 44 Cut boards at lengths shown ...

Page 54: ...is flush with the corner of the board as shown Use the bracket as a drill guide and drill two holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill three holes completely through the board in the locations shown Note When correctly positioned this edge of bracket will be parallel with this edge of the board flush at corner only flush at corner o...

Page 55: ...etely through the board Use the hole in the 2 x 4 x 75 board as a drill guide and drill a hole completely through both boards drill flush at corner only Attach 2 x 4 x 46 board Lay the assembly from the previous step on the board Slide assembly until the stops on the underside of bracket are tight against the board and the corner of the 2 x 4 x 75 board is flush with the end of the 2 x 4 x 46 boar...

Page 56: ... assembly with hex bolts washers and lock nuts as shown NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex bolt NOTE All bolts are inserted from the underside No washers are needed against the bracket no washer no washer ...

Page 57: ...acket is flush with the corner of the board as shown Use the bracket as a drill guide and drill two holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill three holes completely through the board in the locations shown 2 x 4 x 75 Note When correctly positioned this edge of bracket will be parallel with this edge of the board flush at corner only ...

Page 58: ...etely through the board Use the hole in the 2 x 4 x 75 board as a drill guide and drill a hole completely through both boards drill flush at corner only Attach 2 x 4 x 46 board Lay the assembly from the previous step on the board Slide assembly until the stops on the underside of bracket are tight against the board and the corner of the 2 x 4 x 75 board is flush with the end of the 2 x 4 x 46 boar...

Page 59: ...mbly with hex bolts washers and lock nuts as shown as shown NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex bolt NOTE All bolts are inserted from the underside No washers are needed against the bracket no washer no washer ...

Page 60: ...oards at the dimension shown Center the 2 x 4 x 18 board behind the holes Secure with 8 x 2 deck screws Attach climbing bars at dimensions shown Use the bar as a drill guide and drill holes 1 deep into the boards Attach with 14 x 1 pan head screws 42 D D 2 x 4 x 7 5 2 x 4 x 7 5 2 x 4 x 18 SEE PAGE 7 AND 8 FOR HOLE PATTERNS 31 20 9 ...

Page 61: ...2 x 4 x 18 2 x 4 x 44 SEE PAGE 7 AND 8 FOR HOLE PATTERNS Items for step 45 14 1 x 4 x 21 boards 84 8 x 1 deck screws Position fourteen 1 x 4 x 21 as shown Start at the top position first 1 x 4 x 21 board so that the edge is flush with 2 x 4 x 18 Keep boards tight to each other and secure with 8 x 1 deck screws 2 x 4 x 18 Flush 1 x 4 x 21 14 D 10 D A A SEE PAGE 7 AND 8 FOR HOLE PATTERNS ...

Page 62: ... x 4 x 46 board and the short side is flush with the end of the board Use the bracket as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with x 2 hex bolts washers and lock nuts Note Corner brackets must be flush with end of boards 2 x 4 x 46 2 x 4 x 46 ...

Page 63: ...ft Climbing Bar Assembly into an upright position at the 75 dimension shown Use the bracket as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with x 3 hex bolts washers and lock nuts 2 x 4 x 88 2 x 4 x 88 ...

Page 64: ...d out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to install proper shock absorbin...

Page 65: ...OPTIONS ONLY SEE PAGES 7 8 FOR HOLE PATTERNS Items for STEP 36 2 2 x 4 x 31 boards 12 8 x 2 deck screws Attach two 2 x 4 x 31 boards at dimensions shown Secure with 8 x 2 deck screws 65 I I I I 21 6 2 x 4 x 31 2 x 4 x 31 ...

Page 66: ...now Follow the building instructions included with the Adventure Tunnel Kit skipping Step 2 ONLY Then continue with these instructions Attach one pre drilled and counter sank 1 x 4 x 29 board on the outside of tower at the approximate dimension shown Center board on gap and secure with 8 x 1 deck screws Do not over tighten the screws Note Gap between boards must not exceed 3 or a head entrapment c...

Page 67: ...rmit anchors to be pulled out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to insta...

Page 68: ...ermit anchors to be pulled out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to inst...

Page 69: ...x 1 screws provided 3 Prepare level area where slide touches ground that is 1 below surrounding grade 4 Locate and mark the ground on the back side on either side of the star Remove slide and screw Playset Anchor into the ground a long screwdriver will help Screw the anchor deep enough so that the loop at the top of the anchor will be flat against the back surface of slide when the slide is in the...

Page 70: ... Wall Remove Climbing Wall and screw Playset Anchor into the ground a long screwdriver will help Screw the anchor deep enough so that the center of the loop at the top of the anchor will be approximately 3 off ground when wall is in the final position 5 Reinstall Climbing Wall permanently attaching it to play deck using 14 x 1 pan head screws provided 6 Use the anchor as a drill guide and drill a ...

Page 71: ...s onto play component using Quick Link Connectors provided Tighten securely with an adjustable wrench 2 Hook uncoated ends of chain onto Swing Hangers provided 3 Customize the height of your swing or gym rings anywhere in the Adjustment Zone to fit your child Warning Failure to tighten Quick Links securely could result in injury Adjustment Zone Swing Chain Spacing 10 minimum spacing is required fr...

Page 72: ...e assembly process In a rare instance a severe twist or bow may occur and cause the board to be un usable If this happens do not return the board to the store Please call our friendly Customer Service Department for immediate action Protected by one or more of the following United States or Foreign Patents US D418 189 US D409 708 US D424 154 US D428 637 US 6 402 663 US D422 332 US D410 059 US 6 06...

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PLAYSTAR VARSITY BRONZE, Safety Manual & Assembly Instructions

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